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1.1.3   Conditions for safe operation of boilers 
 
The  basic  condition  for  safe  operation  of  the  boilers  is  to  make  the  installation  in 
accordance with PN-91/B-02413. Furthermore, the following rules must be observed: 
 

1.  It  is forbidden  to  operate  the  boiler  if  the  water level  in  the  system falls below  the  level 

specified in the boiler room operation manual.  

2.  Use gloves, safety glasses and a headgear to operate the boilers. 
3.  When opening the door, do not stand in front of the exposed hole, but on the side. While 

the fan is running, do not open the feeder's charging door and check the correct setting of 
the inspection flap (Fig. 2 and 3)!  

4.  Maintain  order  in  the  boiler  room,  where  there  should  be  no  objects  unrelated  to  boiler 

service.  

5.  When working on the boiler, use lighting with power supply not exceeding 24V.  
6.  Take care of good technical condition of the boiler and related c. o. installation, in particular 

the tightness of the fire door and the ashtray door.  

7.  Any faults in the boiler must be rectified immediately.  
8.  In winter, do not use heating interruptions that could cause water in the system or parts of 

it to freeze, which is particularly dangerous, as firing up in the boiler when the c. o. system 
is not expensive can lead to very serious damage.  

9.  The filling of the installation and its start-up in winter must be carried out carefully. Filling 

of the system during this period must be carried out with hot water so that the water in the 
system does not freeze during filling. 

 

 

CAUTION!  
If there is any suspicion of the possibility of water freezing in the c. o. installation, and in 
particular in the boiler safety system, check the patency of the system. In the case of lack 
of patency it is forbidden to start up the boiler! 
 

10. It is not allowed to light up in the boiler using such means as 

petrol, kerosene and other 

flammable and explosive agents

.  

11. It is forbidden to allow cold water into a hot boiler

.

 

12. It is forbidden to flood the fireplace with water, unless it is a result of the fire system 

(Firefighter). 

13. The electrical installation may be operated by an authorised electrician. 

 
Residual risk  
  

Although METAL-FACH Technika Grzewcza takes responsibility for the design and construction 
in  order  to  eliminate  the  danger,  some  risk  elements  during  the  operation  of  the  boiler  are 
unavoidable.  The  residual  risk  results  from  incorrect  behaviour  of  the  operator.  The  greatest 
danger occurs when performing the following prohibited activities: 

 

 

allowing an untrained person to work on the device,  

 

opening and removing covers when the engine is in motion,  

 

operation without drive guard or with a defective guard,  

 

reaching into the interior of the device during operation, and especially into the fuel tank,  

 

operation within the drive unit and moving parts of the device or operation without covers 
when the device is connected to the power supply,  

 

Checking the drive gears during operation (Fig. 11).  

  

Содержание GHT

Страница 1: ...GHT Operation and maintenance documentation Transtlation of the original manual Issue I 05 05 2020 ENGLISH...

Страница 2: ...maintenance during its lifetime The manufacturer is not responsible for any damage resulting from improper connection installation and use of the device It is forbidden to touch and disassemble the p...

Страница 3: ...ing the boiler to central heating systems 20 5 1 installation of the boiler in an open system 21 5 2 installation of the boiler in a closed system 21 6 Operation and use of the boiler 23 6 1 basics of...

Страница 4: ...the boiler is a company METAL FACH Heating Technology Jacek Kucharewicz Information and pictograms The following information pictograms have been used to mark dangerous places on the device These oper...

Страница 5: ...of chimneys which do not comply with building standards Failure to perform basic periodic cleaning and maintenance of the boiler Mechanical damage Following the recommendations and advice given in thi...

Страница 6: ...p new installations repeated check every 2 years Tightening of the dust emission limit values 20 mg m and CO 400 mg m in 1st degree BImSchV regulation 2 After the transition period the emission limits...

Страница 7: ...ling of the system during this period must be carried out with hot water so that the water in the system does not freeze during filling CAUTION If there is any suspicion of the possibility of water fr...

Страница 8: ...ndations and instructions We recommend it All persons must have access to the operating instructions and must be familiar with them and comply with their instructions before starting to operate the de...

Страница 9: ...lation doors connection spigots clean hatch covers and control unit feeder and fuel tank Installation of the boiler unit in a household level boiler room is recommended under the supervision of an aut...

Страница 10: ...atch is the basic amount that affects the combustion It determines the energy efficiency and thus the potential energy yield during combustion The calorific value of wood based fuels ranges in practic...

Страница 11: ...umidity is 100 u 100 Determination of fuel requirements From the calorific value and the required rated thermal output you can calculate the fuel requirement Important factors influencing this paramet...

Страница 12: ...can be max 30 M30 Bulk density of wood chips depending on water content according to EN ISO 17225 4 Quality characteristics of wood chips Good quality wood chips low homogeneous water content without...

Страница 13: ...it falls to the bottom Poor quality wood pellets cracked rough surface large length differences high dust content floats 1 4 4 Minimum fuel requirements Ingredients When buying wood for combustion ch...

Страница 14: ...are designed for preparation of hot water in central heating systems to the temperature at the boiler outlet not exceeding 95 oC They can be used in central heating and domestic hot water systems bot...

Страница 15: ...m It is used for emergency extinguishing of the firebox Under the combustion chamber there is an ashtray Periodic cleaning of the boiler exhaust system takes place through the inspection openings plac...

Страница 16: ...entral heating Fig 4 Basic overall dimensions of the boiler side rear view 1 fuel tank filling flap 2 the controller control panel 3 cleaning door 4 the firebox door 5 ashtray door Internal water refi...

Страница 17: ...17 Drawing 5 Detailed dimensions of the 22 kW Drawing 6 Detailed boiler dimensions 40 kW Drawing 7 Electrical diagram of the GHT 22 kW boiler Drawing 8 electrical diagram of GHT 40 kW boiler...

Страница 18: ...ntilation and flue gas discharge Water for supplying boilers and heating installations must be free of mechanical impurities and should be characterised by parameters in accordance with the PN 85 C 04...

Страница 19: ...er must be transported in vertical position Otherwise the steel jacket of the boiler insulation may be damaged The boiler is delivered in an assembled condition To make it easier to bring the boiler t...

Страница 20: ...aning and maintenance Ventilation In boiler plants up to 25 kW the supply air ventilation should be carried out by means of an unclosed opening of at least 200 cm2 while the exhaust air should be in t...

Страница 21: ...used to calculate the chimney section area 0 003 x Q x 0 86 F m h where Q is the heat output of one or more boilers connected to one flue pipe kW h height of the chimney measured from the level of th...

Страница 22: ...with a capacity of min 4 7 of the total volume of central heating installation safety pipe with a diameter depending on the heat output of the boiler Collecting signalling bypassing and venting pipe a...

Страница 23: ...stallation model in houses supplied with water through a hydrophore and in places exposed to frequent interruptions in water supply In such cases it is not necessary to install the boiler in a closed...

Страница 24: ...e boiler controller fig 16 Controller The temperature controller regulator is a device which allows you to control the operation of the feeder and the blowing fan Additionally the device can cooperate...

Страница 25: ...needed for automatic operation of the feeder In the case of a lower level dust from the tank may occur To do this it must be ensured that the tank is always filled above the minimum level to ensure c...

Страница 26: ...embers to move back to the tank and pouring water into the combustion chamber 2 2 remove the fuel from the combustion chamber into a drawer or tin container taking care not to burn use short periods o...

Страница 27: ...abnormal chimney draught unclosed boiler door picture 13 install a chimney draught regulator improve draught close the stove door 2 Suspension of fuel in the tank use of fuel with a dust content of mo...

Страница 28: ...10 Boiler does not reach the set operating temperature use of the wrong fuel fuel with too high a humidity above 30 dirty combustion chamber obstructed head ventilation openings inappropriate controll...

Страница 29: ...ystem safety valve firefighter 3 Feed flap spring 4 Piston blind spot sensor Hall sensor 5 Igniter 6 Feeding mechanism ties 7 Burner WARNING the above mentioned parts are not subject to warranty repla...

Страница 30: ...p Wrong Picture 3 Firebox inspection flap GOOD Photo 4 Example of a controller Picture 5 Fuses Picture 6 Protective plate Picture 7 Fuel tank Picture 8 Chimney flue Picture 9 Tray lid with locking mec...

Страница 31: ...htray door closed properly Picture 14 Ceramic cartridges catalysts Picture 15 2 m3 palletized woodchip Photo 16 Example of a furnace controller Picture 17 Example of a room controller Photo 18 chips f...

Страница 32: ...METAL FACH...

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