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In order to make sure that the delivered boiler can operate in a closed system, it is necessary to contact 
the manufacturer's service department, as not all the system components required for such an installation 
system are included in the product, some of them like. For example, a cooling coil is optional. 

6 Operation and use 

6.1 Basics of boiler operation 

Burner 
  

The combustion process takes place thanks to automatic feeding of fuel by means of the 

feeding unit to the burner. Combustion is supported by forced air blowing. The fuel is automatically 
taken up by means of a controller fixed to the boiler. To ignite the fuel in the automatic ignition 
system, an igniter controlled electronically by the boiler controller is used.

 

 

NOTE!  

   

The  firebox  should  always  be  closed  except  for  manual  firing,  loading  and  disposal  of 

combustion waste. In the burner body there is a Danfoss thermostatic valve, which serves as a 
protection 

after exceeding a certain temperature, it opens and thus floods the furnace with water 

from the "firefighter" system. 

 

Fuel tank drive unit 

   

The drive unit consists of a gearmotor and rods (Fig. 11 and 12). The drive unit is driven 

by a geared motor type: (1400 rpm, 0.25kW motor), by means of which a plate is introduced into 
the oscillating motion, which feeds the chips to the feeding comb (fig. 7), then the chips are fed to 
the burner by means of the feeding piston. 

 

Blower fan 

   

A fan is used for blowing (fig. 1), the fan is controlled by the boiler controller (fig. 16). 

 

Controller  

   

The temperature controller/regulator is a device which allows you to control the operation 

of the feeder and the blowing fan. Additionally, the device can cooperate with a room controller 
(picture 17). The controller automatically selects appropriate amounts of fuel and air based on the 
boiler  and  flue  gas  temperature.  Each  controller  should  be  set  individually  for  its  own  needs, 
depending  on  the  fuel  used,  preliminary  settings  of  the  controller  are  programmed  by  the 
manufacturer  in  accordance  with  the  specification  of  a  given  boiler  and  do  not  require  any 
additional actions on the part of the user except for settings of the temperature and power of the 
boiler  (controller  manual).  METAL-FACH  Technika  Grzewcza  is  not  responsible  for  incorrect 
controller settings by the customer. In case of problems, please contact an authorized company 
service or installer.  

 

Shields  

   

All  dangerous  parts  of  the  feeder  are  protected  by  means  of  guards  with  appropriate 

warning pictograms to be used.  

 

Hall sensor for piston position (Fig. 10) (combustion chamber closure)  

The sensor senses one full revolution of the geared motor, is responsible for setting the pistons so 

that the upper one is in the extended position and the lower one is retracted - then the combustion 

chambers are secured. Otherwise, if the pistons are positioned in the opposite direction, there is a danger 

that the fire may retreat into the fuel tank. If the controller indicates a "feeder circuit" error, check the 

operation of the sensor, in particular if it is not mechanically damaged, its cleanliness and the cleanliness 

of the magnet mounted on the string (fig. 10). 

 

Содержание GHT

Страница 1: ...GHT Operation and maintenance documentation Transtlation of the original manual Issue I 05 05 2020 ENGLISH...

Страница 2: ...maintenance during its lifetime The manufacturer is not responsible for any damage resulting from improper connection installation and use of the device It is forbidden to touch and disassemble the p...

Страница 3: ...ing the boiler to central heating systems 20 5 1 installation of the boiler in an open system 21 5 2 installation of the boiler in a closed system 21 6 Operation and use of the boiler 23 6 1 basics of...

Страница 4: ...the boiler is a company METAL FACH Heating Technology Jacek Kucharewicz Information and pictograms The following information pictograms have been used to mark dangerous places on the device These oper...

Страница 5: ...of chimneys which do not comply with building standards Failure to perform basic periodic cleaning and maintenance of the boiler Mechanical damage Following the recommendations and advice given in thi...

Страница 6: ...p new installations repeated check every 2 years Tightening of the dust emission limit values 20 mg m and CO 400 mg m in 1st degree BImSchV regulation 2 After the transition period the emission limits...

Страница 7: ...ling of the system during this period must be carried out with hot water so that the water in the system does not freeze during filling CAUTION If there is any suspicion of the possibility of water fr...

Страница 8: ...ndations and instructions We recommend it All persons must have access to the operating instructions and must be familiar with them and comply with their instructions before starting to operate the de...

Страница 9: ...lation doors connection spigots clean hatch covers and control unit feeder and fuel tank Installation of the boiler unit in a household level boiler room is recommended under the supervision of an aut...

Страница 10: ...atch is the basic amount that affects the combustion It determines the energy efficiency and thus the potential energy yield during combustion The calorific value of wood based fuels ranges in practic...

Страница 11: ...umidity is 100 u 100 Determination of fuel requirements From the calorific value and the required rated thermal output you can calculate the fuel requirement Important factors influencing this paramet...

Страница 12: ...can be max 30 M30 Bulk density of wood chips depending on water content according to EN ISO 17225 4 Quality characteristics of wood chips Good quality wood chips low homogeneous water content without...

Страница 13: ...it falls to the bottom Poor quality wood pellets cracked rough surface large length differences high dust content floats 1 4 4 Minimum fuel requirements Ingredients When buying wood for combustion ch...

Страница 14: ...are designed for preparation of hot water in central heating systems to the temperature at the boiler outlet not exceeding 95 oC They can be used in central heating and domestic hot water systems bot...

Страница 15: ...m It is used for emergency extinguishing of the firebox Under the combustion chamber there is an ashtray Periodic cleaning of the boiler exhaust system takes place through the inspection openings plac...

Страница 16: ...entral heating Fig 4 Basic overall dimensions of the boiler side rear view 1 fuel tank filling flap 2 the controller control panel 3 cleaning door 4 the firebox door 5 ashtray door Internal water refi...

Страница 17: ...17 Drawing 5 Detailed dimensions of the 22 kW Drawing 6 Detailed boiler dimensions 40 kW Drawing 7 Electrical diagram of the GHT 22 kW boiler Drawing 8 electrical diagram of GHT 40 kW boiler...

Страница 18: ...ntilation and flue gas discharge Water for supplying boilers and heating installations must be free of mechanical impurities and should be characterised by parameters in accordance with the PN 85 C 04...

Страница 19: ...er must be transported in vertical position Otherwise the steel jacket of the boiler insulation may be damaged The boiler is delivered in an assembled condition To make it easier to bring the boiler t...

Страница 20: ...aning and maintenance Ventilation In boiler plants up to 25 kW the supply air ventilation should be carried out by means of an unclosed opening of at least 200 cm2 while the exhaust air should be in t...

Страница 21: ...used to calculate the chimney section area 0 003 x Q x 0 86 F m h where Q is the heat output of one or more boilers connected to one flue pipe kW h height of the chimney measured from the level of th...

Страница 22: ...with a capacity of min 4 7 of the total volume of central heating installation safety pipe with a diameter depending on the heat output of the boiler Collecting signalling bypassing and venting pipe a...

Страница 23: ...stallation model in houses supplied with water through a hydrophore and in places exposed to frequent interruptions in water supply In such cases it is not necessary to install the boiler in a closed...

Страница 24: ...e boiler controller fig 16 Controller The temperature controller regulator is a device which allows you to control the operation of the feeder and the blowing fan Additionally the device can cooperate...

Страница 25: ...needed for automatic operation of the feeder In the case of a lower level dust from the tank may occur To do this it must be ensured that the tank is always filled above the minimum level to ensure c...

Страница 26: ...embers to move back to the tank and pouring water into the combustion chamber 2 2 remove the fuel from the combustion chamber into a drawer or tin container taking care not to burn use short periods o...

Страница 27: ...abnormal chimney draught unclosed boiler door picture 13 install a chimney draught regulator improve draught close the stove door 2 Suspension of fuel in the tank use of fuel with a dust content of mo...

Страница 28: ...10 Boiler does not reach the set operating temperature use of the wrong fuel fuel with too high a humidity above 30 dirty combustion chamber obstructed head ventilation openings inappropriate controll...

Страница 29: ...ystem safety valve firefighter 3 Feed flap spring 4 Piston blind spot sensor Hall sensor 5 Igniter 6 Feeding mechanism ties 7 Burner WARNING the above mentioned parts are not subject to warranty repla...

Страница 30: ...p Wrong Picture 3 Firebox inspection flap GOOD Photo 4 Example of a controller Picture 5 Fuses Picture 6 Protective plate Picture 7 Fuel tank Picture 8 Chimney flue Picture 9 Tray lid with locking mec...

Страница 31: ...htray door closed properly Picture 14 Ceramic cartridges catalysts Picture 15 2 m3 palletized woodchip Photo 16 Example of a furnace controller Picture 17 Example of a room controller Photo 18 chips f...

Страница 32: ...METAL FACH...

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