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Assembly manual FS2 EI60/120 Version 11, jan.. 2021

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Table of contents

1.

Preface ............................................................................................................................................. 3

2 Introduction .................................................................................................................................... 4

3

Safety ............................................................................................................................................... 5

4 Product ............................................................................................................................................ 5

5 Commissioning/assembly ............................................................................................................... 7

6 Mounting fasteners………………....………………………………………………………………………………………………..8

7 List of available motors with mounting brackets and installation method. ................................. 11

8 Mounting of EI60 / EW120 firescreen .......................................................................................... 12

9 Mounting curtain guide ................................................................................................................ 18

10 Mounting guide............................................................................................................................. 19

11 Mounting on the wall of the fire screen with a clear width <4000mm ........................................ 21

12 Mounting on the wall with adjustable bracket……..………………………………………………………….………22

13 Outdoor mounting ……………………………………………………………………………………………………………………23

14 Installation of the fire screen with sill ………………………………………………………………………………..….….24

15 In corridor mounting………………………………………………………………………………………………………………….25

16 Adjusting the tubular motors and testing screen plus mounting guide …………………………………….…27

17 Connecting the installation …………………………………………………………………………………………………………29

Please note: important focuses

Version Date

Author Description

01

10-12-2019

RS

First edition

05

11-01-2021

RS

Second edition

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Содержание FS EI60

Страница 1: ...ed under the conditions that the mounting surface mechanical load constructive load is comparable with the mounting surface during the performed fire test Manufacturer Metacon Next B V Randweg 19 8304 AS Emmeloord T 0527 610824 E info metacon next com W www metacon next com ...

Страница 2: ...ting curtain guide 18 10 Mounting guide 19 11 Mounting on the wall of the fire screen with a clear width 4000mm 21 12 Mounting on the wall with adjustable bracket 22 13 Outdoor mounting 23 14 Installation of the fire screen with sill 24 15 In corridor mounting 25 16 Adjusting the tubular motors and testing screen plus mounting guide 27 17 Connecting the installation 29 Please note important focuse...

Страница 3: ...t roller screen by third parties This includes the application of replacement components and modifications to the operating program other than prescribed The inexpert installation or assembly of the installation Reference documents EN 16034 EN 13241 1 EN 12604 EN 1634 1 Completion document declaration of conformity on request Blueprint installation drawing Order confirmation Operating instructions...

Страница 4: ...ustible material FS EI60 EW120 Material assembly Sendzimir galvanized steel Locomotor system Consisting of 2 guides to which 2 consoles have been assembled in which bearings and supports were applied containing the tube with the fire retardant roller screen rotating on top A cross bar ensures that the canvas runs smoothly into the guides the entire assembly is finished by use of a casing The relat...

Страница 5: ...en tuning the motor Smoke detectors temperature detectors fire alarm system 3 2 Safety regulations In case of fire or smoke development being detected the fire retardant roller screen will always go down so the possible presence of persons or objects will not be taken into account In case of maintenance inspection on the fire retardant roller screen the installation must voltage free The fire reta...

Страница 6: ... and fire resistant curtain 1 8 Top and back cover 1 9 Right bracket cover for the Right bracket plate 1 10 Right bracket plate 1 11 Fire screen curtain wall opening 1 12 Counterweight in the bottom pocket of the curtain 1 13 Guide between the bracket plates 1 Different options are available for the fire retardant roller screen 1 Emergency battery 2 Smoke detector s 3 Temperature detector s 4 Key ...

Страница 7: ... Before you can start the assembly of the fire retardant roller screen you must first check the following Check whether the electrical connections are present Check whether the voltage corresponds with what is stated in the order confirmation Check whether the structural width and the structural height correspond with the details in the order confirmation Check whether there are obstacles in the a...

Страница 8: ... grout Fischer FIS CS or equivalent Solid masonry walls concrete blocks silicate blocks or solid bricks and hollow masonry walls hollow blocks Porotherm blocks U type hollow bricks and Max hollow bricks Quantity 4 Anchor drilled hole diameter 18mm Min Drilling depth 100mm Min Substrate thincness 240mm Anchor FPX I or equivalent Cellular concrete block walls Ytong Solbet Siporex Suporex etc Quantit...

Страница 9: ... Door frame anchor Quantity depends on the quantity depends on the height one every 500 mm Fischer FIS CS chemical anchor threaded rod with injection grout or equivalent olid masonry walls concrete blocks silicate blocks or solid bricks and hollow masonry walls hollow blocks Porotherm blocks and U type hollow bricks Fischer FPX I anchor or equivalent Cellular concrete block walls Ytong Solbet Sipo...

Страница 10: ...n 11 jan 2021 6 4 Other fasteners Self drilling screw Rivet 6 5 Installation diagram of screws and rivets Ø 4 x 14mm rivets For fascia gaskets Ø 4 2 x 13mm self drilling screw For installation of the fascias and the Promat fire proof panels ...

Страница 11: ...24V DC on the brake Motor support Becker Motor split pin for securing Simu type Various type 6 Power supply 230V AC No Gravitair closing possible Motor support Simu mounting with 4 piece M6 bolth Motor secured by plastic spacer ring and clip Simu type Various type 8S Power supply 230V AC No Gravitair closing possible Motor support wiht 4 piece M10x30 bolth Motor support consists of 2 angle bracket...

Страница 12: ...the wall opening and the plane to which the door shaft box will be installed level out to the same plane with washers if required Determine the wall opening centerline Locate the positions of the guide rail channel bars at distance of 0 5 x So from the wall opening centerline Verify that the guide rail goes 50 mm above the bottom plane of the wall opening header and it is true to the vertical use ...

Страница 13: ... bracket plate with the M8x25 bolt For EI screen door with bigger then 2500mm be here 3 square tubes are provided Image fastening of the square tubes with the brackets angle brace and top fascia cover Header line Wall opening side Holes and slots fort he bolth anchors Door frame anchor holes Top cover Middle bracket part A Bracket Square tube Retaining angle brace ...

Страница 14: ...allation Fasten the middle brackets part A and the top fascia cover with rivets to the bolted down brackets with the square tubes If one middle bracket is planned install it in the centre If more middle brackets are planned install them spaced evenly Image middle cover bracket Fasten the cover box BA by drilling holes in line with the brackets Image guide on corner bracket Retaining angle brace Al...

Страница 15: ...port pieces are custom designs specified for the actual installation conditions and requires no additional fire proofing Install the retaining angle brace with the anchors to the wall and bolt down with the threaded rods complete with the shaft box through the square tubes Image installation of the guide rail channel bar and the bracket Image Middle angle brace View A Channel bar 50mm above the he...

Страница 16: ...tor in the mount slide the other end of the shaft with the curtain complete with the bearing onto the bracket and bolt the bearing to the bracket with 4 bolts Check the length of the counterweight profile it should be So 25 mm Insert the counterweight profile into the pocket of the curtain Before installing the shaft with the motor After the installation Image installation of the motor Counterweig...

Страница 17: ...TION This Section applies to curtain doors with gravity descent With the shaft installed run the drive motor in the curtain closing direction With the curtain unwound down to the floor surface mark out the curtain descent mechanical stop 30x30 wide angle bar Next turn the shaft to rivet secure the angle bar with 4x13 rivets or 4x25 self drilling screws depending on the curtain door size When drill...

Страница 18: ... middle bracket part B to the square tube 9 Mounting curtain guide Installation of the retaining profile between the bracket plates and adjust them against the canvas Image installation of the middle bracket Middle bracket part A Middle bract part B 60x30 mm square tube 4 2x19 mm self drilling screws Image Installation of the retaining profile Retaining profile ...

Страница 19: ...les for the door frame anchors see image below Installation location of the door frame anchor Ø 8mm 2 mm of play between the fascia and the guide rail internal parts Image installation of the guide rails Image guide rail parts 1 Fascia complete with Promat fire proof panels 2 Outer guide rail run in plate 3 Wall side guide rail run in plate 4 Guide rail channel bar ...

Страница 20: ...arts with the 4 2x13 mm self drilling screws Now place the fire resistant cloth in the recesses of the guide rails so that the cloth guides are on the sides of the guide in their separate guide openings see also the image below Instal the front and side covers Running shoe curtain 2 mm curtain Fascia gasket Image Cross sectional view of the guide rail engaged by the curtain ...

Страница 21: ... the drive unit or the retaining slat see image below From the complete door assembly remove the front fascia cover and the side fascia covers page 8 next proceed with the installation as shown for the curtain door width 4000 mm ignoring the sections concerning the installation of the shaft box parts Guide rail channel bars Shaft box installation anchors Shaft box assembly shown without the front ...

Страница 22: ...ndirect wall mounted installation conditions for a fire safety curtain door Wall opening width S Clear wall opening width So Wall opening clear height Wall opening clear height List of optional components 10 Drip cap 20 Shaft box offset bracket 30 Guide rail offset bracket 40 Fire rated sill 50 Fire rated insulation material 1 Installation anchor 2 M8 nut 3 Wall side angle bar 4 M8 bolt 5 Angle ba...

Страница 23: ...etween the shaft box and the wall and replace with fire proof insulation 1 Reinforced concrete wall 2 Installation anchor 3 Guide rail adjustable offset bracket 4 Self drilling screw 5 Curtain running shoe 6 Curtain 7 Fire rated insulation material 8 Building thermal insulation layer 9 Guide rail channel bar 10 M8 countersunk bolt with washer and nut 11 M10 countersunk bolt with washer and nut Ima...

Страница 24: ...e floor level an additional sill piece is required which is fire rated as non flammable as the minimum the recommended fire rating is EI260 the minimum sill size is Sp x Gp mm the sill height will depend on its materials above image Image Installation of the curtain door with a prefabricated sill Clea Wall opening Widt SO Wall opening Widt S ...

Страница 25: ...g of the curtain winding shaft with the drive unit or the retaining slat From the complete door assembly remove the top fascia cover and the side fascia covers as shown in image page 21 Align the locations of the bracket with the door installation location Align the brackets in reverse to the direction required for a wall mounted installation Image Corridor closure installation conditions for a fi...

Страница 26: ...tach the square tubes Roll up the curtain and install 20 mm thick Promat fire proof panels on the shaft box curtain extension end see previous image Corridor closure installation of the guide rails Align the guide rails flush with the shaft box edge Use the channel bar holes to drill Ø8 holes for the door frame anchors Shaft box promat lining Shaft box edge line Image Installation of Promat fire p...

Страница 27: ...ting screen plus mounting guide Connect the tubular motor to an adjustment cable wire no 1 zero and 2 and 3 up and down connect the wire 4 and 5 to the 24V in MO710 controlbox and put the power on this this is to hold the brake Send the screen down gently if necessary help the first time Adjust the motor down and up with the two adjusting screws on the motor Pay attention to the direction of rotat...

Страница 28: ... delivered trimmed to the size of the guide rails and pre installed with clips Drill Ø4 2 mm holes in the gaskets at the clip hole locations Do this by peeling away the widest tongue of the gasket Secure the clips with Ø4 x 14 mm rivets Verify there are no evident bulges on the fascia gasket Rivet installed over the clips Image Installation of the fascia gaskets with rivets Fascia gasket Image Cro...

Страница 29: ... the pre adjusted motor cable here To do this follow the instructions in the manual of the controlbox Warning Mortal danger due to electrical current Disconnect power from the cables and check if they are voltage free Observe the applicable regulations and standards Carry out the electrical connection professionally Use suitable tools ...

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