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“FIRST TIME” PILOT LIGHTING INSTRUCTIONS 

IMPORTANT:

  Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! 

CAUTION:

  If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 

1.  Make certain that any manual gas supply shut-off valves located upstream 

of fireplace are open and the 

Master On/Off switch

 is toggled to the ON 

position.  Master Switch is located on left side of appliance. 

2.  Make certain that 110VAC power is connected to Electrical Junction Box on 

left side of Fireplace and that the Electrical Pow

er is “ON”. 

3.  Insert Batteries in the Remote Transmitter. Note the polarity of batteries and 

insert as indicated on the battery compartment cover. 

4. 

For the “First Time Lighting”, Remove the Glass Door. This is required to 
purge the gas line of air and to inspect the pilot lighting spark. 

5.  Press OFF on the remote Transmitter. Press MODE button on Transmitter. 

Press UP for “CPI” (standing pilot mode). Press MODE button again to exit. 
You will hear a series of clicks and after a few seconds, you will hear spark-
ing at the pilot spark electrode. 

6.  Allow adequate time for the air in the gas-line to purge. The control system 

will stop sparking after 30 seconds if the pilot light does not light. After a 30 
second delay the control system will start sparking again for 30 seconds 
more.  If the pilot light does not light after the third 30 second spark event, 
the system will enter “Lock-out” mode. To unlock from “Lock-out” mode, Press the ON/OFF button on Transmitter then 
Press ON/OFF button on the transmitter again so the Transmitter display turns off. Wait 30 seconds. Turn OFF the 
Master Switch. Wait 30 seconds and Turn Master Switch ON again. Repeat this sequence until the pilot flame lights 
and the pilot is burning steadily.  

7.  Once the pilot flame is lit and well-established, close glass door.  

WARNING: NEVER IGNITE MAIN BURNERS 

WITH GLASS DOOR REMOVED OR OPEN. Doing so will lead to damage to pilot flame sensor and spark elec-
trode wire leads.

 

8.  Press the ON/OFF button on Transmitter to 

“ON”. All burners should ignite 

and 

run at “high-fire”.  Toggle through other functions of the Fireplace 

(Flame Height, Fan Speed and Accent Light brightness) to verify all func-
tions. 

9.  Perform gas inlet and outlet pressure tests and leak tests on field installed 

gas fittings and factory installed fittings in the gas valve compartment, at this 
time. Note: Burners must be ON to check outlet pressures and to leak test 
gas train fittings upstream of main gas valve. 

INITIALIZING THE REMOTE CONTROL SYSTEM 

MASTER SWITCH

: Remote Transmitter WILL NOT communicate to receiver 

unless the Master Switch is ON. The master switch when OFF disables all 
functions and acts as a Master Safety Shutoff Switch.

 

(Synchronizing Receiver and Transmitter) 

Master Switch and Sync Switch are located on the bottom left corner of the ap-
pliance. 

1.  Toggle Master Switch to ON (toggle UP). Remote Transmitter WILL NOT 

communicate to receiver unless the Master Switch is ON. 

2.  Locate Sync Switch (below Master Switch). Press the Sync Button and release. The receiver will beep 3 times indicat-

ing that it is ready to synchronize with a Remote Transmitter. 

3. 

Push the “ON” key on the Remote Transmitter. The receiver will beep 4 times to indicate that the Transmitter’s com-
mand is accepted and sets to the particular code of that Transmitter.  The system is now initialized. 

NOTE

: Once synchronized, the Transmitter and Receivers will communicate permanently and no further Synchronizing 

steps are necessary unless either the Transmitter or Receiver is replaced. 

BATTERY

COMPARTMENT

LID

3-POSITION
SLIDER SWITCH

PRG KEY

PRG

WALL RECEIVER

REMOTE TRANSMITTER

BLUE LCD
DISPLAY

MODE
SELECTION KEY

UP/DOWN
SELECTION KEY

THERMOSTAT

SELECTION KEY

ON/OFF KEY

Содержание FV44i-PF2

Страница 1: ...department FOR YOUR SAFETY A qualified installer service agency or the gas suppli er must perform installation and service Do not store or use gasoline or other flammable va pors and liquids in the vi...

Страница 2: ...ICATOR O F OR O C 29 KEY LOCK FUNCTION 29 LOW BATTERY POWER DETECTION 29 OPERATING DURING POWER OUTAGES 29 FIRST TIME PILOT LIGHTING INSTRUCTIONS 30 INITIALIZING THE REMOTE CONTROL SYSTEM 30 IPI STAND...

Страница 3: ...TED TO ANSI Z21 88 2005 CSA2 33 2005 CAN CGA 2 17 M91 Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American Na tional Standards Institute...

Страница 4: ...ds of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST u...

Страница 5: ...y by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com partments burners...

Страница 6: ...tem Supplemental air movement considerations for maximizing heat circulation are through the wall grills floor grills ceiling fans or the continuous operation of central heating and cool ing blowers T...

Страница 7: ...el fireplace chimney must be clean and in good working order and is con structed on non combustible materials Chimney cleanouts must fit properly The refractory glass doors screen and log grates can b...

Страница 8: ...liners permanently secure damper in open position NOTE Massachusetts requires that the flue damper must be removed or permanently welded in the open position 6 If damper opening is too small for the 4...

Страница 9: ...ting chimney damper about 2 feet Pack around the liners at the damper area to create an air tight seal In the USA do not run the 3 air intake liner to the Vertical Cap NOTE THE INSERT IS DESIGNED TEST...

Страница 10: ...oceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the 4 liner s past the flexible portion into the existing chimney SEE BELOW NOTE The 3 liner...

Страница 11: ...nect to a grounded wall outlet 17 Slide Vent Adapter forward between guide rails Vent Adapter s front flat section should contact in sert top as you slide the Vent Adapter forward 18 Use Glass Latch T...

Страница 12: ...LINT FROM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT THE CONTROL COMPARTMENT BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE INSERT BE KEPT CLEAN RAISED HEARTH SPECIFICATIONS 16 NON COMBUSTI...

Страница 13: ...RAIN ADHERE STRICTLY TO LOCAL AND NATIONAL CODES GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3 8 N P T 1 0 cm inlet on the main gas valve Gas supply piping may enter the cabine...

Страница 14: ...plumber If the factory built fireplace has no gas access hole s provided an access hole 1 5 or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner...

Страница 15: ...URAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 11 0 W C 2 75 kPa 11 W C 2 75 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINUS 5 NOTE...

Страница 16: ...des a 4XAA Battery Pack and a connector wire harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC connection Two options exis...

Страница 17: ...leak proof Electrical supply and gas supply must be properly installed and must conform to National and Local Codes Check that correct fuel supply is connected to appliance Check correct gas pressure...

Страница 18: ...l s should be done by a licensed or qualified service person To Unlatch Glass Frame Latches 1 Insert Glass Latch Tool into hole in latch two latches exist at top of glass frame 2 Pull Glass Latch Tool...

Страница 19: ...44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CARE FV 44i LOG SET PARTS IDENTIFICATION DI...

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Страница 26: ...25...

Страница 27: ...26 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED...

Страница 28: ...d in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after the flames turn off in this mode The flame height can be adjusted wh...

Страница 29: ...he pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically Fan Speed Control The fan s...

Страница 30: ...e batteries used and how long the batteries have been installed in the wall receiver These batteries are only utilized during power outages Replace these batteries every heating season even if you hav...

Страница 31: ...t is burning steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN Doing so will lead to damage to pilot flame...

Страница 32: ...he main fireplace burners are operating IPI Mode This mode turns the pilot light OFF when the fireplace is not functioning and only lights the pilot light automat ically when a call for heat is made b...

Страница 33: ...32 FV 44i GAS IGNITION SYSTEM WIRING DIAGRAM...

Страница 34: ...GE 34 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are open and free of blockage E...

Страница 35: ...disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 58 00302 must be ordered and installed to convert the FV 44i Fireplace to burn LPG LP Conversion Kit...

Страница 36: ...P Pressure Regulator can only be mounted in one position Secure the LP Pressure Regulator in place Tighten down 5 Remove both Rear and Front Burners Locate and Identify the Rear Burner Orifice Spud an...

Страница 37: ...TOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in property damag...

Страница 38: ...water solution at all plumbing joints prior to placing this appliance into operation It is recommended that all gas plumbing joints factory installed and field installed are checked for leaks PILOT F...

Страница 39: ...oper rating methods If the installer must convert the unit to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time of conve...

Страница 40: ...ses the overall efficiency of this fireplace and aids in distributing and circulating heat to the room this Insert is installed in BLOWER OPERATION The remote control system supplied with this applian...

Страница 41: ...dealers are not responsible for damage caused by excessive sooting that has not been immediately brought to their attention AGA ANSI APPROVAL Gas appliances must be tested and certified by a nationall...

Страница 42: ...ll 1 8 increments until flame turns desired realistic orange 3 If flame is too orange or is causing sooting on viewing glass pull air shutter knob out open in approx 1 8 incre ments until sooting stop...

Страница 43: ...TION 1 1 65 14 00042 Front ORIFICE 42 NATURAL GAS 2 2 65 07 00024 1 8 NPT to Flex CF Coupler 3 1 05 04 00050 SIT Pilot Assembly 4 2 65 14 00045 Rear ORIFICE 45 NATURAL GAS 5 1 05 02 00344 885 PROFLAME...

Страница 44: ...ceplate is available in three designs and various sizes consult with your dealer on the various sizes available The three Faceplate Surround designs are A outer edge return B flat no return outer edge...

Страница 45: ...when it may be dark to the Backup DC Power Inlet port is more important than aesthetic appeal at other times Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the l...

Страница 46: ...the rear of the Backup DC Inlet Port fitting 3 Loosen and remove the securing nut for the Inlet Port fitting then lift it up and out carefully while guiding the wires through the open slot 4 Carefully...

Страница 47: ...nge MOUNTING THE COVER PLATE 1 Insert the stud on the back of the cover plate through the small knock out hole above the DC Inlet 2 Obtain a 5 16 box wrench Hold the 6 lock nut on the backside of the...

Страница 48: ...47...

Страница 49: ...rer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESSURE AT S...

Страница 50: ...49 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Страница 51: ...s that have not received prior written approval from Mendota NOTE Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty Major warping of parts can be c...

Страница 52: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com Part 85 03 00800...

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