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33 

MAINTENANCE

 

1. 

ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED

.

  

The following procedures must be performed 

each year by a Mendota approved service person.  NOTE:  Any adjustments to burner, pilot or logs must be done 
by a qualified Mendota service person. 

A.  Clean all lint and dust build-up around the control.  Inspect the condition of any wiring under the burner for melting 

or damage. 

B.  Remove logs & coals and clean away any foreign matter (lint, Carbon, etc.) on the burner and logs.  Be sure the 

burner ports are "open".  Clean the pilot and under side of the logs for any Carbon deposits.  NOTE:  Logs should 
be  visually  checked  for  Carbon  "build-up".    If  carbon  deposits  are  visible  on  logs,  unit  should  be  turned  off  and 
Mendota service person contacted.  Be sure logs are re-installed per instructions on PAGE 34. 

C.  Check condition of glass door gasket, gasket must seal tightly over firebox, replace if necessary. 

D.  Periodically check to verify that the vent system and vent cap are open and free of blockage.

 

 

E.  Before re-installing glass, have qualified service person check the operation of the pilot and cycle the burner per 

LIGHTING INSTRUCTIONS. 

Be sure all items in LIGHTING and INSTALLATION "check off” lists are completed.  

4.

 

The viewing glass should be cleaned periodically

.

  Exterior glass 

surface may be cleaned with cleaner as desired.  To clean Interior 
glass surface, use Kel Kem 

“polish plus" (part # 65-06-00455) or 

comparable product.  Do not use oven cleaner or abrasive clean-
ers to clean glass.  Do not clean when glass is hot.

 

5.

  Periodic visual check of pilot flames is required. Pilot Flame must 

overlap Flame Sensor and burner ignition ports at all times. 

6.

 

 

Periodic visual check of main burner’s rear and front flames is re-

quired. 

 

BURNER FLAMES GENERAL HEIGHTS REFERENCE DIAGRAM 
 

1" MIN.

1" MIN.

1" MIN.

Содержание FV44i-PF2

Страница 1: ...department FOR YOUR SAFETY A qualified installer service agency or the gas suppli er must perform installation and service Do not store or use gasoline or other flammable va pors and liquids in the vi...

Страница 2: ...ICATOR O F OR O C 29 KEY LOCK FUNCTION 29 LOW BATTERY POWER DETECTION 29 OPERATING DURING POWER OUTAGES 29 FIRST TIME PILOT LIGHTING INSTRUCTIONS 30 INITIALIZING THE REMOTE CONTROL SYSTEM 30 IPI STAND...

Страница 3: ...TED TO ANSI Z21 88 2005 CSA2 33 2005 CAN CGA 2 17 M91 Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American Na tional Standards Institute...

Страница 4: ...ds of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST u...

Страница 5: ...y by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com partments burners...

Страница 6: ...tem Supplemental air movement considerations for maximizing heat circulation are through the wall grills floor grills ceiling fans or the continuous operation of central heating and cool ing blowers T...

Страница 7: ...el fireplace chimney must be clean and in good working order and is con structed on non combustible materials Chimney cleanouts must fit properly The refractory glass doors screen and log grates can b...

Страница 8: ...liners permanently secure damper in open position NOTE Massachusetts requires that the flue damper must be removed or permanently welded in the open position 6 If damper opening is too small for the 4...

Страница 9: ...ting chimney damper about 2 feet Pack around the liners at the damper area to create an air tight seal In the USA do not run the 3 air intake liner to the Vertical Cap NOTE THE INSERT IS DESIGNED TEST...

Страница 10: ...oceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the 4 liner s past the flexible portion into the existing chimney SEE BELOW NOTE The 3 liner...

Страница 11: ...nect to a grounded wall outlet 17 Slide Vent Adapter forward between guide rails Vent Adapter s front flat section should contact in sert top as you slide the Vent Adapter forward 18 Use Glass Latch T...

Страница 12: ...LINT FROM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT THE CONTROL COMPARTMENT BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE INSERT BE KEPT CLEAN RAISED HEARTH SPECIFICATIONS 16 NON COMBUSTI...

Страница 13: ...RAIN ADHERE STRICTLY TO LOCAL AND NATIONAL CODES GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3 8 N P T 1 0 cm inlet on the main gas valve Gas supply piping may enter the cabine...

Страница 14: ...plumber If the factory built fireplace has no gas access hole s provided an access hole 1 5 or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner...

Страница 15: ...URAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 11 0 W C 2 75 kPa 11 W C 2 75 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINUS 5 NOTE...

Страница 16: ...des a 4XAA Battery Pack and a connector wire harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC connection Two options exis...

Страница 17: ...leak proof Electrical supply and gas supply must be properly installed and must conform to National and Local Codes Check that correct fuel supply is connected to appliance Check correct gas pressure...

Страница 18: ...l s should be done by a licensed or qualified service person To Unlatch Glass Frame Latches 1 Insert Glass Latch Tool into hole in latch two latches exist at top of glass frame 2 Pull Glass Latch Tool...

Страница 19: ...44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CARE FV 44i LOG SET PARTS IDENTIFICATION DI...

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Страница 27: ...26 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED...

Страница 28: ...d in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after the flames turn off in this mode The flame height can be adjusted wh...

Страница 29: ...he pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically Fan Speed Control The fan s...

Страница 30: ...e batteries used and how long the batteries have been installed in the wall receiver These batteries are only utilized during power outages Replace these batteries every heating season even if you hav...

Страница 31: ...t is burning steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN Doing so will lead to damage to pilot flame...

Страница 32: ...he main fireplace burners are operating IPI Mode This mode turns the pilot light OFF when the fireplace is not functioning and only lights the pilot light automat ically when a call for heat is made b...

Страница 33: ...32 FV 44i GAS IGNITION SYSTEM WIRING DIAGRAM...

Страница 34: ...GE 34 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are open and free of blockage E...

Страница 35: ...disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 58 00302 must be ordered and installed to convert the FV 44i Fireplace to burn LPG LP Conversion Kit...

Страница 36: ...P Pressure Regulator can only be mounted in one position Secure the LP Pressure Regulator in place Tighten down 5 Remove both Rear and Front Burners Locate and Identify the Rear Burner Orifice Spud an...

Страница 37: ...TOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in property damag...

Страница 38: ...water solution at all plumbing joints prior to placing this appliance into operation It is recommended that all gas plumbing joints factory installed and field installed are checked for leaks PILOT F...

Страница 39: ...oper rating methods If the installer must convert the unit to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time of conve...

Страница 40: ...ses the overall efficiency of this fireplace and aids in distributing and circulating heat to the room this Insert is installed in BLOWER OPERATION The remote control system supplied with this applian...

Страница 41: ...dealers are not responsible for damage caused by excessive sooting that has not been immediately brought to their attention AGA ANSI APPROVAL Gas appliances must be tested and certified by a nationall...

Страница 42: ...ll 1 8 increments until flame turns desired realistic orange 3 If flame is too orange or is causing sooting on viewing glass pull air shutter knob out open in approx 1 8 incre ments until sooting stop...

Страница 43: ...TION 1 1 65 14 00042 Front ORIFICE 42 NATURAL GAS 2 2 65 07 00024 1 8 NPT to Flex CF Coupler 3 1 05 04 00050 SIT Pilot Assembly 4 2 65 14 00045 Rear ORIFICE 45 NATURAL GAS 5 1 05 02 00344 885 PROFLAME...

Страница 44: ...ceplate is available in three designs and various sizes consult with your dealer on the various sizes available The three Faceplate Surround designs are A outer edge return B flat no return outer edge...

Страница 45: ...when it may be dark to the Backup DC Power Inlet port is more important than aesthetic appeal at other times Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the l...

Страница 46: ...the rear of the Backup DC Inlet Port fitting 3 Loosen and remove the securing nut for the Inlet Port fitting then lift it up and out carefully while guiding the wires through the open slot 4 Carefully...

Страница 47: ...nge MOUNTING THE COVER PLATE 1 Insert the stud on the back of the cover plate through the small knock out hole above the DC Inlet 2 Obtain a 5 16 box wrench Hold the 6 lock nut on the backside of the...

Страница 48: ...47...

Страница 49: ...rer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESSURE AT S...

Страница 50: ...49 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Страница 51: ...s that have not received prior written approval from Mendota NOTE Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty Major warping of parts can be c...

Страница 52: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com Part 85 03 00800...

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