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IonWash ™ System Overview

The Meech IonWash nozzle cleaning system is designed to remove dry un-bonded contamination from components.
The IonWash™ incorporates specially designed Meech adjustable ionising nozzles which direct the ionisation and air

flow at multiple surfaces of the components to blow the contamination from the surface and trap the contamination

in a two stage filtration.

Содержание IonWash

Страница 1: ...1 Operating Manual IonWash The revolutionary component cleaning system March 2018...

Страница 2: ...2...

Страница 3: ...Controller 28 IonWash General Operation 35 2 Operator Mode Operation 35 1 Operator Mode Operation 38 Emergency Stop 39 Safety Light Curtains 40 Filtration 41 Location of Filters and how to replace th...

Страница 4: ...un bonded contamination from components The IonWash incorporates specially designed Meech adjustable ionising nozzles which direct the ionisation and air flow at multiple surfaces of the components to...

Страница 5: ...he doors to the cleaning chamber open and close automatically at the start and end of each cleaning cycle This means the operator cannot remove the parts before the end of the cycle ensuring cleaning...

Страница 6: ...sening the contaminants 2 High volume blown air simultaneously flows through the multi directional nozzles towards the component removing the contamination 3 High Volume Negative vacuum air then pulls...

Страница 7: ...e this side is removed then all subsequent sides and lid should be easy to remove Once all of the exterior sides have been removed the IonWash can be unscrewed from the crate base There are 4 lifting...

Страница 8: ...the IonWash around until it is in its correct position The 4 lifting points one in each corner should be used to lift the IonWash off of the base when it is located in the correct position CAUTION Con...

Страница 9: ...ction is connected to the pumps internally See Wiring diagrams at the rear of this manual for the diagram showing the Star configuration IonWash internal wiring Voltages lower than 235V 3 Phase Phase...

Страница 10: ...responding wiring diagram See figure below showing the location of the terminals CAUTION 1 The unit is designed for 3 Phase neutral ground Variable voltage between 200V and 400V 440V absolute maximum...

Страница 11: ...transformer can be used to provide the neutral connection as shown in the diagram below The electrical specification of the transformer is as follows where XX is the input voltage 3 Phase 5kVA transfo...

Страница 12: ...eeds to be Connected through the regulator Clean and Dry supply Between 4 6 Bar 60 90psi The connection supplied is a 6mm air fitting if the fitting is removed a BSP thread is in the regulator This al...

Страница 13: ...SETTING OF 8 SHOULD NOT BE EXCEEDED As the doors use two pneumatic cylinders they both need to be adjusted to the same setting before the doors are moved again If they are not set correctly to the sa...

Страница 14: ...ches are located on one cylinder per door top and bottom these 4 reed switches are used to locate the doors at all times These should not be adjusted at any point unless advised by the troubleshooting...

Страница 15: ...rned on and the pneumatics connected Once this is done the Blue Reset button on the IonWash can be pressed and the doors will return to the top CAUTION As soon as the reset button is pressed the doors...

Страница 16: ...e not required then they can be blanked off and less nozzles used The maximum number of nozzles is 20 How to relocate or remove the nozzles The nozzles should be located as requested at the point of o...

Страница 17: ...n the splitter box To remove a nozzle first you need to take note of the number you would like to change Then the cables can be removed from the splitters by loosening the grub screws in the splitters...

Страница 18: ...position it is required in 5 The blanking plate will need to be removed from the location where the nozzle is required and moved to the location the nozzle was removed from 6 The cables can then be fe...

Страница 19: ...sure the grub screws are not over tightened and the cable is fully seated into the splitter the cable should be orientated as the picture below shows with the protruding tab on top 8 Replace all of th...

Страница 20: ...uired to clean the components they can then be bent to provide closer and more directional flow of air towards specific areas of the component being cleaned The diagram shows how far they are able to...

Страница 21: ...sh at the bottom This will need to be switch on for the system to turn on Circuit Breaker Position The Circuit breaker is located in the locked electrical compartment in the lower section of the IonWa...

Страница 22: ...red with it in 2 operators mode If the mode needs to be changed then the switch is located in the electrical compartment The black flick switch will need to be moved from 2 to 1 this will put the IonW...

Страница 23: ...ow long the cycle time is and also the pressures and condition of the filter bag What the screen shows and how it operates is marked on the images below 1 9 8 7 6 5 10 3 2 4 1 Positive Pressure Indica...

Страница 24: ...clean the filter status will be green and display Filter OK when the filter is dirty but not blocked the status will turn orange and display Filter Dirty and when the filter is blocked and will need...

Страница 25: ...g button Total hours run and Filter information can be accessed using the Data Log button 9 Settings button Additional settings can be accessed using he Settings button This is also where the setting...

Страница 26: ...be a password screen the password will need to be entered before pressing enter The password will be given to the production manager If for any reason the password is required it can be provided by M...

Страница 27: ...o the screen and the enter button pressed this will change the countdown time 5 Press Back to return to the main screen where the new countdown time will be shown The IonWash will now run for as long...

Страница 28: ...tput has a maximum voltage of 12 kV and a frequency range of 1 to 20 Hz Output balance is adjustable from 80 20 positive negative to 20 80 positive negative In built current monitoring maintains optim...

Страница 29: ...ording to the type of installation and the ionising equipment connected to the 977CM 3 Balance Balance of the Positive and Negative outputs in Percent The balance can be biased to positive or negative...

Страница 30: ...nections 1 2 4 5 3 6 1 Mains On Off Switch 2 Mains Inlet Socket IEC C13 3 Output Signals 8 Way Mini DIN 4 Remote On Off 3 5mm Jack Socket 5 Feedback Sensor Bar inlet 2 5mm Jack Socket 6 Positive and N...

Страница 31: ...onversely at short range select a fast rate An approximate guide is as follows 25 20 20 15 10 5 5 1 0 0 5 100 150 200 250 300 350 400 450 500 550 600 Operating Distance mm Frequency Rate Hz Suggested...

Страница 32: ...ystem falls below a desired level or when a system fault is detected As the ionisers become contaminated the 977CM increases the output voltage to maintain maximum Ion Output When the maximum voltage...

Страница 33: ...s to enter menu 6 Select option 5 Lock and press Samples of Meech user interface icons 7 Use the up and down button to change the value of the first digit 8 Press Meech user interface icons to move to...

Страница 34: ...sts in respect of the Low Voltage Directive 72 23 EEC LVD Electromagnetic Compatibility Directive 89 336 EEC EMCD 977CM Technical Characteristics Input connection IEC Socket C13 Input voltage 100 V 25...

Страница 35: ...re the standard control method and how the operators will use the IonWash On both of the operator sides there is a Beacon this beacon is used to indicate at what point the IonWash is in the Cycle The...

Страница 36: ...e side pressed It does not matter which order the green start buttons are pressed as soon as the operator is happy they have positioned the components correctly then they can press the green start but...

Страница 37: ...of the buttons has been pressed 5 Green start button on other side is pressed 6 Pause approximately 2 seconds For the pause the beacon will stay amber the beacon will only turn green after both green...

Страница 38: ...return to the top position 10 Beacon turns blue and components can be removed ready for the next cycle One operator mode Operation In one Operator mode the sequence of events is exactly the same as th...

Страница 39: ...y likely that the light gates will be tripped this does not matter as it will have the same effect as pressing the E stop the doors will stop If the E stop is pressed during the cycle doors are closed...

Страница 40: ...s the path of the light gates when they are operational The light gates will be set and aligned at Meech before the system is shipped if the light gates show red when the IonWash is switched on then t...

Страница 41: ...spigot there are two hooks one on either side of the vacuum spigot Once the bag is unhooked and the bag gasket is pushed down the filter bag tray can be removed To remove the tray all you need to do...

Страница 42: ...lter tray will need to be removed To remove the HEPA it will need to be picked up at the front and manoeuvred out of the front of the filter compartment Ambient Air Panel Filters On either operator si...

Страница 43: ...r Type Disposable pleated panel filter Size 595 x 295 x 25mm Frame Eco Moisture resistant cardboard and Galvanized steel Media Mixture of cotton and synthetic fibre Efficiency 90 EN779 2012 Efficiency...

Страница 44: ...y dangerous situation and or damage to the IonWash and will invalidate the manufacturer s warranty Cleaning the IonWash Do not use abrasive cleaning product as this will damage the finish The IonWash...

Страница 45: ...the cabinet there are still dead areas where dirt and contamination can build up This can be cleaned out with a microfibre cloth The vacuum perforated plate should also be removed when the cleaning t...

Страница 46: ...doors levelled so there should be minimal rubbing between the doors and the plastic wear plates located in the door guides To re grease the doors the grease can be applied to the plastic face inside...

Страница 47: ...ASYS SBM 01 Details F8 grade bag filter 90 95 efficiency at 0 4 micron HEPA Filter H14 Grade Model ASYS SHW 01 Details H14 grade additional HEPA filter 99 997 efficiency at 0 3 micron Pump for IonWas...

Страница 48: ...ose Reposition remote cable Signal cable loose Reposition signal cable Pins of nozzles dirty have degraded Clean or replace titanium pins Doors Not Moving Top reed switch has moved and doors are no lo...

Страница 49: ...a load height mm 960 1090 Weight Operating 540kg Weight Shipping 705kg Performance Air volume output capacity 2200m hr Air flow characteristics Based on 20 second cycle time Total air volume moved 11...

Страница 50: ...ter Turbine Fan Construction Material Body Powder Coated Steel Aluminium Frame Cleaning Grid Platform Powder Coated Steel Controls Touch Screen Positive Pressure setting Cycle Time Start Local Remote...

Страница 51: ...IN WHOLE OR PART OR USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT THE PRIOR WRITTEN CONSENT OF MEECH INTERNATIONAL MATERIAL FINISH TOLERANCE UNLESS OTHERWISE SPECIFIED Machined Work Metric 0 1m...

Страница 52: ...N SHEET STATUS CRITICAL TO FUNCTION CTF DIMENSIONS AS MARKED SIGNED OFF Meech International is a trading style of Meech Static Eliminators Ltd 2070 0 to 2200 0 2200 0 2070 0 to 2200 00 Casters can be...

Страница 53: ...ED IN WHOLE OR PART OR USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT THE PRIOR WRITTEN CONSENT OF MEECH INTERNATIONAL MATERIAL FINISH TOLERANCE UNLESS OTHERWISE SPECIFIED Machined Work Metric 0...

Страница 54: ...CH INTERNATIONAL MATERIAL FINISH TOLERANCE UNLESS OTHERWISE SPECIFIED Machined Work Metric 0 1mm Unmachined Fabrications 1mm Angular 0 30 PROJECTION DIMENSIONS IN MM DO NOT SCALE TITLE DRAWING No REVI...

Страница 55: ...6 4 2007 A1 2011 BS EN 61000 3 2 2014 BS EN 61000 3 3 2013 EN 61000 6 1 2007 BS EN 61000 6 3 2007 A1 2011 BS EN ISO 12100 2010 BS EN ISO 12100 2010 BS EN 60204 1 2006 A1 2009 BS EN 13849 1 2015 BS EN...

Страница 56: ...0 232 4210 Fax 1 330 564 2005 email info meech com Meech Shavotech 29 2 Kharadi Off Pune Nagar Road On Old Kharadi Mundhwa Road Pune 411014 Maharashtra India Tel 91 0 703 093 8211 91 0 741 000 4817 Fa...

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