Service Manual
Chapter 1 – Getting Started ........................................................1
Introduction ............................................................................................. 1
Indications for Use ................................................................................ 1
Warnings and Cautions ....................................................................... 1
Setup Procedure ......................................................................................3
System Navigation ................................................................................4
Fill Reservoir..............................................................................................5
Functional Verification ....................................................................... 5
Chapter 2 – Components ..............................................................6
Hydraulic Components ......................................................................... 6
Electronic Components ........................................................................ 6
Chapter 3 – Theory of Operation ...............................................7
Main Hydraulic Circuits ........................................................................ 7
Ancillary Hydraulic Circuits ................................................................. 7
Electronic Control System ................................................................... 8
Chapter 4 – Maintenance .............................................................8
Maintenance Schedule ......................................................................... 8
Clean the External Surfaces ............................................................... 8
Inspect Connectors and Cables ........................................................ 9
Condenser .................................................................................................. 9
Device Inspection ................................................................................... 9
Replenish Internal Solution ................................................................ 9
Inspect Screen Protector ...................................................................10
Inspect Fluid Delivery Line ...............................................................10
Inspect Manifold O-Rings ..................................................................10
System Diagnostics .............................................................................10
Calibration ...............................................................................................10
Chapter 5 – Advanced Setup .................................................... 10
Chapter 6 – Alarms ...................................................................... 14
Main Safety Alarms .............................................................................14
Medium Priority Alarms .....................................................................14
Non-Recoverable Alarms ...................................................................14
Recoverable Alarms .............................................................................14
Low Priority Alarms ..............................................................................14
Alarms Listing .........................................................................................15
Chapter 7 – Troubleshooting .................................................... 28
7.1 Diagnostic Screen .........................................................................28
7.2 Event Log ..........................................................................................28
7.3 General Troubleshooting Guide ..............................................28
7.4 Troubleshooting Assistance ......................................................29
Chapter 8 – Component Replacement ..................................30
8.1 Tools/Pre-service Requirements ............................................. 35
8.2 Drain the Control Module ........................................................35
8.3 Remove RIM Back Panel ............................................................ 35
8.4 Remove Front Case Assembly ................................................. 36
8.5 Replace Front Case Assembly Components ...................... 36
8.6 Replace the Control Panel Assembly .................................... 37
8.7 Removing / Replacing Circuit Cards from Card Cage .... 37
8.8 Replace the Panel ESD Board ................................................. 39
8.9 Replace the Connector Panel Bracket Assembly ............. 39
8.10 Replace the USB to RS232 Converter (T.I.M.) ................ 40
8.11 Replace the Level Sensor ........................................................ 40
8.12 Replace the Drain Valves ........................................................ 41
8.13 Replace the Inlet/Outlet Manifold ..................................... 41
8.14 Replace the Inlet/Outlet Manifold Harness ....................42
8.15 Replace the Power Supply ...................................................... 42
8.16 Replace the AC PCB .................................................................. 43
8.17 Repairs Requiring removal of the
Upper Components ..................................................................... 43
8.18 Replace Mixing Pump .............................................................44
8.19 Replace Circulation Pump ..................................................... 44
8.20 Replace the Heater .................................................................. 45
8.21 Replace the Flowmeter ........................................................... 46
8.22 Repairs requiring removal of Internal Components .... 46
8.23 Replace the Chiller Pump ....................................................... 47
8.24 Replace the Thermistor Sensor Harness .......................... 48
Chapter 9 – Calibration / Calibration Check .......................49
9.1 Calibration Test Unit ................................................................... 49
9.2 When to Perform a Calibration or Calibration Check .... 49
9.3 Calibration Setup ......................................................................... 49
9.4 Performing a Calibration ........................................................... 49
Chapter 10 – 2,000 Hour Service ............................................49
Appendix A: Product Specifications .......................................50
Appendix B: Symbols ...................................................................51
Appendix C: Electromagnetic Compatibility .......................55
Appendix D – Spare Parts and Accessories ..........................57
Appendix E – Temperature Cables ..........................................58
Appendix F – Shipping................................................................59
Appendix G – Software Upgrade ............................................60
Appendix H – Warranty .............................................................61
Appendix I – Transmission Interface Module Data Output
Format ............................................................................ 62
TABLE OF CONTENTS
Содержание Arctic Sun Stat
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