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maxon motor 

EPOS 24/5 Getting Started 

EPOS Positioning Controller 

2

 

Table of figures 

 
Figure 1: EPOS 24/5 photo ..............................................................................................................4

 

Figure 2: EPOS documentation hierarchy........................................................................................4

 

Figure 3: EPOS CD-ROM ................................................................................................................6

 

Figure 4: Location JP2 and JP3 (factory setting) .............................................................................7

 

Figure 5: Configuration JP2 and JP3 ...............................................................................................7

 

Figure 6: Minimum wiring for maxon EC motor................................................................................9

 

Figure 7: Minimum wiring for maxon DC motor with separated motor and encoder cable............11

 

Figure 8: Minimum wiring for maxon DC motor with integrated motor/encoder ribbon cable........13

 

Figure 9: Startup wizard dialog for minimum external wiring .........................................................14

 

Figure 10: Startup wizard dialog for setting RS-232 communication .............................................15

 

Figure 11: Communication settings found......................................................................................15

 

Figure 12: Startup wizard dialog for choosing motor type..............................................................15

 

Figure 13: Startup wizard dialog for choosing EC motor pole pairs...............................................16

 

Figure 14: Startup wizard dialog for setting DC motor data ...........................................................16

 

Figure 15: Startup wizard dialog for setting EC motor data ...........................................................16

 

Figure 16: Startup wizard dialog for choosing DC motor position sensor type ..............................16

 

Figure 17: Startup wizard dialog for choosing EC motor position sensor type ..............................17

 

Figure 18: Recommendations for using Hall sensors as position sensors ....................................17

 

Figure 19: Startup wizard dialog for setting DC motor encoder resolution ....................................17

 

Figure 20: Startup wizard dialog for setting EC motor encoder resolution ....................................18

 

Figure 21: Startup wizard configuration summary .........................................................................18

 

Figure 22: Startup wizard dialog for setting EC motor encoder resolution ....................................19

 

Figure 23: Save & activate the configured parameters ..................................................................19

 

Figure 24: Confirm parameter activation........................................................................................19

 

Figure 25: Clear CAN error ............................................................................................................20

 

Figure 26: Start regulation tuning...................................................................................................21

 

Figure 27: Auto-tuning of current regulator ....................................................................................22

 

Figure 28: Auto-tuning button.........................................................................................................22

 

Figure 29: Confirm motor shaft blocking ........................................................................................22

 

Figure 30: Confirm end of tuning....................................................................................................23

 

Figure 31: Confirm tuning error ......................................................................................................23

 

Figure 32: Clear tuning error ..........................................................................................................23

 

Figure 33: Auto-tuning of velocity regulator ...................................................................................24

 

Figure 34: Auto-tuning button.........................................................................................................24

 

Figure 35: Confirm free running of motor .......................................................................................24

 

Figure 36: Confirm end of tuning....................................................................................................25

 

Figure 37: Confirm tuning error ......................................................................................................25

 

Figure 38: Clear tuning error ..........................................................................................................25

 

Figure 39: Auto-tuning of position regulator ...................................................................................26

 

Figure 40: Auto-tuning button.........................................................................................................26

 

Figure 41: Confirm free running of motor .......................................................................................26

 

Figure 42: Confirm end of tuning....................................................................................................27

 

Figure 43: Confirm tuning error ......................................................................................................27

 

Figure 44: Clear tuning error ..........................................................................................................27

 

Figure 45: Manual tuning mode .....................................................................................................28

 

Figure 46: Manual tuning mode .....................................................................................................28

 

Figure 47: Next tuning step ............................................................................................................28

 

Figure 48: Save button ...................................................................................................................29

 

Figure 49: Confirm regulation gains saving....................................................................................29

 

Figure 50: Confirm saving of all parameters ..................................................................................29

 

 

December 2008 Edition / document number 573050-07 / subject to change 

maxon motor control 

Содержание EPOS 24/5

Страница 1: ...maxon motor maxon motor control EPOS Positioning Controller Getting Started December 2008 Edition maxon document number 573050 07 24 5 Positioning Controller Documentation Getting Started...

Страница 2: ...e 7 6 3 Step 3 Minimum External Wiring 8 6 3 1 EPOS 24 5 for maxon EC motor 8 6 3 2 EPOS 24 5 for maxon DC motor with separated motor and encoder cable 10 6 3 3 EPOS 24 5 for maxon DC motor with integ...

Страница 3: ...setting DC motor encoder resolution 17 Figure 20 Startup wizard dialog for setting EC motor encoder resolution 18 Figure 21 Startup wizard configuration summary 18 Figure 22 Startup wizard dialog for...

Страница 4: ...low noise The integrated position velocity and current control functionality allows sophisticated positioning applications It is specially designed being commanded and controlled as a slave node in th...

Страница 5: ...ndent monitoring and safety equipment If the equipment breaks down if it is operated incorrectly if the control unit breaks down or if the cables break etc it must be ensured that the drive or the com...

Страница 6: ...r computer 2 Start the installation program EPOS_CD ROM exe Normally the installation program starts automatically after inserting EPOS CD ROM Alternatively double click the item in the explorer to st...

Страница 7: ...POS 24 5 for maxon DC motor with integrated motor encoder ribbon cable an additional presetting has to be done The jumper JP2 and JP3 can be found on board by opening the housing cover Figure 4 Locati...

Страница 8: ...EPOS 24 5 On the opposite side connect to a power supply 11 24 VDC The necessary output current is depending on load Continuous max 5 A acceleration short time max 10 A Note Make sure that the supply...

Страница 9: ...maxon motor EPOS Positioning Controll 9 er EPOS 24 5 Getting Started maxon motor control December 2008 Edition document number 573050 07 subject to change Figure 6 Minimum wiring for maxon EC motor...

Страница 10: ...1 of the EPOS 24 5 On the opposite side connect to a power supply 11 24 VDC The necessary output current is depending on load Continuous max 5 A acceleration short time max 10 A Note Make sure that th...

Страница 11: ...sitioning Controll 11 er EPOS 24 5 Getting Started maxon motor control December 2008 Edition document number 573050 07 subject to change Figure 7 Minimum wiring for maxon DC motor with separated motor...

Страница 12: ...described in chapter 6 2 3 maxon DC motor with integrated motor encoder ribbon cable 2 Connect EPOS power cable Connect the power cable Order No 275829 to the connector J1 of the EPOS 24 5 On the oppo...

Страница 13: ...tioning Controll 13 er EPOS 24 5 Getting Started maxon motor control December 2008 Edition document number 573050 07 subject to change Figure 8 Minimum wiring for maxon DC motor with integrated motor...

Страница 14: ...rsion 2 00 or higher Double click on the item EPOS UserInterface exe on the desktop to start the graphical user interface GUI By starting the EPOS User Interface the Startup Wizard will be started aut...

Страница 15: ...he following dialog is displayed Figure 11 Communication settings found d Click on the OK button to confirm and accept the values e Click on the button Weiter for the next step 5 Startup Wizard Step 3...

Страница 16: ...wizard dialog for setting DC motor data d Click the button Weiter for the next step 7 Startup Wizard Step 5 for EC motors Motor Data a Select the maximum permissible speed b Select the nominal current...

Страница 17: ...function of the regulation please be aware of the following restrictions Figure 18 Recommendations for using Hall sensors as position sensors d Please consider this warning carefully before clicking t...

Страница 18: ...configuration values is displayed in this window b If there are any mistakes in the configuration you can go back and modify the values by clicking on the button Zur ck c If you will not start the sta...

Страница 19: ...nning of every EPOS user interface session you have to deselect the option Always start this wizard after program start Figure 22 Startup wizard dialog for setting EC motor encoder resolution d If all...

Страница 20: ...to clear the error CAN in Passive Error Mode Figure 25 Clear CAN error b If other errors occurred please check wiring and startup configuration For more information s about errors refer to EPOS firmw...

Страница 21: ...nction is a good help but optimal regulation parameters can t be guaranteed The auto tuning is a good starting point for a manual tuning The following procedure is recommended for the tuning of the re...

Страница 22: ...values Figure 27 Auto tuning of current regulator Figure 28 Auto tuning button b Click on Start Tuning button to start the auto tuning c Block the motor shaft continuously until current regulator auto...

Страница 23: ...rther analysis Figure 30 Confirm end of tuning f Confirm the end of tuning by clicking on No button g If an error occurs and the auto tuning will not start please confirm and clear the error Next adju...

Страница 24: ...gulator to Tune b Leave all other settings to default values t Figure 33 Auto tuning of velocity regula or Figure 34 Auto tuning button c Click on Start Tuning button to start the auto tuning d Be sur...

Страница 25: ...ing steps will be displayed and recorded for further analysis Figure 36 Confirm end of tuning g Confirm the end of tuning by clicking on No button h If an error occurs and the auto tuning will not sta...

Страница 26: ...egulator to Tune b Leave all other settings to default values Figure 39 Auto tuning of position regulator Figure 40 Auto tuning button c Click on Start Tuning button to start the auto tuning d Be sure...

Страница 27: ...ing steps will be displayed and recorded for further analysis Figure 42 Confirm end of tuning g Confirm the end of tuning by clicking on No button h If an error occurs and the auto tuning will not sta...

Страница 28: ...ate regulator Figure 46 Manual tuning mode Hints Start values for current and velocity regulator are normally not difficult to find For positioning regulator following rule of thumb will be helpful St...

Страница 29: ...ins Figure 49 Confirm regulation gains saving b Confirm the saving of regulation gains by clicking on Ja button Figure 50 Confirm saving of all parameters c Confirm saving of all parameters by clickin...

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