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CONTENTS

(7) Beacon lamp switch (Roll-bar type, if fitted) · · · · · · · · · · · · · · · · · · · 3-54

3-4. Power Shuttle System (PSS) (optional)

(1) Power shuttle lever (PSS) · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · · · · 3-55

(2) Clutch pedal (PSS) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-57

(3) Clutch button (PSS) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-58

(4) HI-LO select switch (PSS) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-59

(5) Shift mode adjustment dial (PSS) · · · · · · · · · · · · · · · · · · · · · · · · · 3-60

(6) Error Diagnosis code (PSS) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-61

3-5. Power Shift Transmission (PST) (optional)

(1) Power shuttle lever (PST) · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · · · · 3-62

(2) Main gear shift lever (PST) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-64

(3) Range gear shift lever (PST) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-65

(4) Clutch pedal (PST) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-66

(5) Shift mode adjustment dial (PST) · · · · · · · · · · · · · · · · · · · · · · · · · 3-67

(6) Error Diagnosis code (PST) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-68

3-6. Hydraulic System

(1) Safety precautions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-70

(2) Steering system · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-71

(3) Hydraulic lift control (MHL) (if fitted) · · · · · · · · · · · · · · · · · · · · · · · · · · 3-72

(4) Remote control lever and Quick coupler (optional) · · · · · · · · · · · · · · · 3-75

(5) Joystick lever (optional) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-77

(6) Auto lift control (MHL) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-78

(7) Hydraulic System Diagram · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-79

4. Operation and Work

4-1. How to handle new tractor

(1) Check points · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-1

(2) Notices in handling new tractor (Engine brake-in procedure) · · · · · · · · · 4-1

4-2. Engine start and stop

(1) Engine start · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-2

(2) Start in cold weather · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3

(3) Engine stop · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-4

4-3. How to drive and stop

(1) Transmission Warm-up in cold weather · · · · · · · · · · · · · · · · · · · · · · · · 4-5

(2) How to drive · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-6

(3) Changing speed · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-8

(4) Emergency Stop · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-9

(5) Stopping tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-10

(6) Parking · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11

(7) Handling Turbocharger (if fitted) · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11

Содержание MT7101

Страница 1: ...LS TRACTOR OPERATOR S MANUAL MT784 MT794 MT7101...

Страница 2: ......

Страница 3: ...CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Страница 4: ......

Страница 5: ...1 21 6 Notices when transporting the tractor 1 21 7 Notices when servicing the tractor after work 1 22 8 Notices when handling Diesel Fuel 1 23 9 Notices when leaving the tractor 1 24 10 Notices rela...

Страница 6: ...and Cabin pillar 1 Throttle lever 3 38 2 Main gear shift lever MEC PSS models only 3 39 3 Work light switch 3 40 4 Window wiper wiper switch Cabin type 3 41 5 Electrical power outlet socket Cabin typ...

Страница 7: ...PST 3 68 3 6 Hydraulic System 1 Safety precautions 3 70 2 Steering system 3 71 3 Hydraulic lift control MHL if fitted 3 72 4 Remote control lever and Quick coupler optional 3 75 5 Joystick lever optio...

Страница 8: ...6 Checking before Starting Daily check 1 Engine oil 5 19 2 Fuel tank DEF urea tank 5 20 4 4 Transport on public roads 1 Safety rules when driving tractor on the roads 4 12 2 Light operation 4 13 3 7...

Страница 9: ...2 5 8 Every 300 hour check 1 Replacing Hydraulic Oil Filter 5 33 2 Replacing Power shuttle oil filter PSS models only 5 33 3 Replacing Power shift oil filter PST models only 5 34 4 Checking Brake oil...

Страница 10: ...Troubleshooting 6 6 6 6 System Diagram 6 8 5 13 General maintenance When required 1 Air bleeding from Fuel system 5 49 2 Air bleeding from Brake line 5 51 3 Air bleeding from Clutch line MEC models on...

Страница 11: ...o comply could result in death or serious injury Warning Operator s manual Please have all operators read this manual carefully and keep this manual available for ready reference Read this manual to m...

Страница 12: ...equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of this manual for the location of the model and product identification numbers of...

Страница 13: ...ctor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the driver remains att...

Страница 14: ...n are not allowed Always stay clear from implements operating area and especially do not stand between tractor and trailed vehicle either three point linkage when operating lift controls ensure no bys...

Страница 15: ...ment Adjustment and configuration of the tractor and equipment for the specific conditions of the job site field and or crop Movement of components into and out of working positions Routine service an...

Страница 16: ...uring the scrapping and or dismantling of the tractor Trained service personnel familiar with the tractor characteristics must perform these activities Trained service personnel must comply with the i...

Страница 17: ...z Hz hertz Hz Rotational frequency Revolution per minute rpm Revolution per minute rpm Length kilometer Km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in Mass kilogram kg pound lb...

Страница 18: ...c inch in3 Volume per time flow rate Liter per minute L min US gallon per minute US gal min Sound pressure level decibel dB decibel dB Acronym Definition MEC Synchro shuttle transmission HST Hydrostat...

Страница 19: ...horized local dealer when requesting parts or service and also to identify the tractor in case of theft 1 Engine Product Identification Number PIN plate The engine PIN plate is located on the right ha...

Страница 20: ...steel plate for cabin models and on the right hand side of the ROPS cross bracket behind the driver s station for roll bar models This may vary depending on the market 5 TM number and Running hours In...

Страница 21: ...e stored in a secure place prior to operation and it must be kept available for use by all operators Depending on the driver s seat manual storage box is installed on the rear side of the driver s sea...

Страница 22: ...nd and right hand are determined by standing behind the unit looking in the direction of travel Left hand view Rear view Front view When reading this Operator s Manual refer to the right figure for th...

Страница 23: ...ty equipment instead of loose or long clothes Also slippers high heel shoes are not suitable for operation Wear the low shoes or work shoes or boots Warning Do not approach the rotating shaft such as...

Страница 24: ...t life or physical injury Periodic Lubrication and Maintenance Fuel Oil Filter Air cleaner Battery Belt Cable Grease Pedals such as clutch Mechanical models only and brake pedal Tire air pressure Whee...

Страница 25: ...he sprayer manufacturer and the basic rules contained in this manual Always use the Personal Protective Equipment PPE and any other special devices as instructed by the chemical supplier s instruction...

Страница 26: ...ted tree grab crane is mounted at the rear of the tractor penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of the tractor steep slope or rough terrain w...

Страница 27: ...ng brake is applied Lower the implements on the ground Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check the operation of the headlights and other lights F...

Страница 28: ...to check if there is any obstacle or person in the rear DO NOT permit other people and especially children approach within working area while operating tractor and equipment Noise and Vibration When...

Страница 29: ...ouch the overhead power lines and hanging obstacles Do not operate the tractor during an electrical storm Lightening strikes Obey the traffic rules while driving on public roads Do not exceed the loca...

Страница 30: ...attach over weighted implement Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sure to fi...

Страница 31: ...ing wheel If possible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position 6 Notices when...

Страница 32: ...c pipes or hoses and other parts make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury Use proper protection equipment before...

Страница 33: ...hten the fuel tank cap securely Failure to comply could result in death or serious injury Warning When assembling operating or servicing the tractor wear protective clothing and any Personal Protectiv...

Страница 34: ...gs ca gov diesel WASH YOUR HANDS AFTER HANDLING If it is necessary to park your tractor on a slope furthermore with a loaded trailer the tractor may roll down even if the parking brake is applied In t...

Страница 35: ...based on a tractor on even ground Driving hazard To prevent tractor instability ALWAYS consider and follow the tractor stability requirements in this manual Failure to comply could result in death or...

Страница 36: ...or See chapter 8 a Distance Center of gravity of front load to front axle center Manual of the equipment or your measurement b Wheelbase See chapter 8 c Distance rear axle center to lower hitch point...

Страница 37: ...b FWr a b RF 0 2 M RF value must be higher than 0 2 M FWr RW c d R1 b 0 2 M b a b Required rear ballast To calculate RWr Ballast required at the rear when carrying a load FW at the front CALCULATION...

Страница 38: ...emission of exhaust fumes Do not increase the pressure in a pressurized circuit as this may lead to a component failure 7 Do not open the air conditioning system yourself It contains gases that shoul...

Страница 39: ...e batteries are not properly recycled after use Improper disposal of batteries can contaminate the soil groundwater and waterways We strongly recommends that you return all used batteries to a authori...

Страница 40: ...ghts High beam Work light Light switch Emergency lights Cylinder rod shorten Cylinder rod extend Cylinder rod floating Window wiper Window wiper Washer front Window wiper Washer rear Cruise drive opti...

Страница 41: ...be detached If a decal is on a part that is replaced make sure the decal is attached on the new part Caution If you find Read Operator s Manual symbol 1 in the decals refer to the appropriate page of...

Страница 42: ...nd belts Contact with moving parts may cause loss of fingers or a hand Failure to comply could result in death or serious injury Part No 40239638 5 Location On top of the right hand rear mud guard HIG...

Страница 43: ...Location On top of the left hand fender Roll bar models only TO PREVENT DEATH OR SERIOUS INJURY Keep Roll over Protective Structure fully upright and locked Do not operate vehicle without ROPS locking...

Страница 44: ...lace for your protection Pull only from approved drawbar or lower links of 3 point hitch at horizontal position or below Lock tractor brake pedals together for travel on roads or highways Always apply...

Страница 45: ...tach ropes or chains to ROPS for pulling purpose Failure to comply could result in death or serious injury Part No 40234561 12 Location On the front side of the right hand control panel cover optional...

Страница 46: ...er 40283939 17 Location On the left hand side of the radiator Cabin models only AIR CONDITIONING SYSTEM FLUID UNDER HIGH PRESSURE To prevent serious injury or death Do not disconnect any lines Service...

Страница 47: ...death or serious injury Part No 40269462 21 Location On the right hand door glass for cabin models on the front side of the left hand fender for roll bar models CAUTION If lamp is blinking with DTC co...

Страница 48: ...ns clean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damag...

Страница 49: ...uctional signs clean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemica...

Страница 50: ...er Part No 40315583 It may vary depending on the market optional 5 Location on the rear ROPS cross bracket Remote valve quick couplers Part No 40236928 Roll bar models only 1 Location On top of the ri...

Страница 51: ...ion on the right hand hydraulic lever guide Hydraulic lift control position and draft control lever Part No 40008753 Mechanical Hydraulic Lift MHL and Roll bar models only 9 Location on the right hand...

Страница 52: ...1 42 11 Location on the right hand rear Cabin or Roll bar frame External hydraulic control Part No 40353476 It may vary depending on the market optional...

Страница 53: ...s density Fill the fuel tank full with fuel Loosen all drive belts and clean the air cleaner Loosen the rubber plug if fitted under the clutch chamber to drain water Remove the battery clean the cover...

Страница 54: ...This may vary depending on the engine fuel system fuel type and so on Consult your authorized local dealer The battery should be charged about once a month not to be discharged entirely As the electro...

Страница 55: ...ght run of the belt starts to bend around the pulley Check the vee groove in the pulley for corrosion Electric system check Is there any open circuit or any other problem in the wiring Is there any pr...

Страница 56: ...1 46...

Страница 57: ...rt Cabin type 2 Instruction for Safe Operation Driver s Seat Sub step Instrument panel Steering wheel Bonnet Hood Headlights Ballast weights optional Bumper optional Fuel tank DEF Urea tank Cabin ROPS...

Страница 58: ...2 2 Roll Bar type Driver s Seat Sub step Instrument panel Steering wheel Bonnet Hood Headlights Ballast weights optional Bumper optional Fuel tank DEF Urea tank Roll bar ROPS Front mud guard optional...

Страница 59: ...d grab handles provided on the cabin frame and door Do not jump up down for your safety Jumping on off the tractor could cause an injury Always face the tractor use the handrails and steps and get on...

Страница 60: ...spension stiffness shall be increased Seat F R adjustment lever Seat swivel adjustment lever Premium type optional Before operating the tractor adjust the position of driver s seat according to body s...

Страница 61: ...release the lever and check the backrest locked in place 5 Armrest angle adjustment wheel It is used to lower lift the armrest Rotate the wheel inside to lower the armrest Rotate the wheel outside to...

Страница 62: ...ton on the buckle Check the seat belt regularly If damaged or frayed replace it with a new one Buckle Seat belt Buckle Seat belt STD OPT Warning If not wearing the seat belt it may cause serious injur...

Страница 63: ...ide the cabin move the ventilation lever to external circulation and turn the blower control clockwise fully Warning DO NOT ventilate the cabin in pesticides or other hazardous chemical spraying area...

Страница 64: ...off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Remove the starter key and lock...

Страница 65: ...off the tractor could cause an injury Always face the tractor use the handrails and steps and get on off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foo...

Страница 66: ...e injury DO NOT try to touch the rotating shafts DO NOT remove the protection covers Avoid loose clothes that can easily be rolled up in the rotating shaft 3 PTO safety cover and protection cap PTO sa...

Страница 67: ...de roll over protection Do not operate the vehicle with the ROPS folded as a standard operating mode Do stand up the ROPS immediately as soon as the low clearance work is finished The ROPS is a heavy...

Страница 68: ...and fold the upper frame backward Be careful of the possibility that your body might be hurt by sudden folding due to its own weight of the upper frame 3 Set the holes of the frame and in line and ins...

Страница 69: ...ng through door openings or under low overhead objects make sure there is sufficient clearance for the ROPS Do not step on the fender for the maintenance of cabin roof Cabin Cabin This Roll Over Prote...

Страница 70: ...2 14...

Страница 71: ...switch Instrument panel Combination switch Key switch Brake pedals Throttle pedal Tilt lever See chapter 2 1 4 Roll bar 540E PTO switch optional Differential lock switch 4WD switch Grille work light s...

Страница 72: ...sed 15 LCD display panel 2 5 6 7 8 12 10 13 11 14 15 19 17 18 22 23 25 26 27 29 1 4 20 16 21 28 24 9 2 3 16 ATS malfunction indicator 17 Engine torque reduction indicator 18 DEF level warning indicato...

Страница 73: ...ront rear turn signal lights and this indicator will blink simultaneously The key switch has to be in the ON or Start positions Before turning the vehicle while driving on the road turn on the turn si...

Страница 74: ...d for normal after treatment process and parking brake is applied the engine low idle will be increased automatically and this indicator will be turned on If the parking brake is not applied this indi...

Страница 75: ...urea level EHL display optional Error Diagnostic Code Trailer brake pressure warning indicator FMI Code The RPM stored on ECU for Engine Speed Cruise control ESC is displayed in normal status If any...

Страница 76: ...ed from 9 to 0 each time you press Press the upper side of the ESC main switch for over one second and then tire radius digits will brink 3 times and your data will be saved If pressing the lower side...

Страница 77: ...ator will be turned on Replace the oil filter with a new one It may be turned on in cold winter temporarily At this time warm up the transmission oil and recheck the indicator 22 Fuel level gauge 23 2...

Страница 78: ...nt error on vehicle control this indicator will be turned on Contact your authorized local dealer for check This indicator shows detailed information for vehicle control error in combination with othe...

Страница 79: ...play panel 2 4 7 6 8 9 10 13 22 24 26 27 28 29 30 15 23 20 5 1 23 ATS malfunction indicator 20 Engine torque reduction indicator 19 DEF level warning indicator 22 SCR filter HC level warning indicator...

Страница 80: ...simultaneously regardless of the key switch position Use the hazard warning light switch in an emergency state according to your local traffic regulation 2 5 1 2 3 4 It determined by the position of t...

Страница 81: ...tion indicator When PTO gear lever is 750 540E rpm and PTO switch and 540E PTO switch are ON position this indicator will be turned on and the engine maximum speed will be restricted in this mode 10 1...

Страница 82: ...s and 6 minutes The RPM stored on ECU for Engine Speed Cruise control ESC and selected mode is displayed in normal operating conditions If an error s is occurred on the vehicle control system the rela...

Страница 83: ...irst digit will blink at first If pressing the upper side of the ESC speed up down switch the next digit will blink If pressing the lower side of the switch the number is changed from 9 to 0 each time...

Страница 84: ...vehicle comes in the opposite lane 14 15 16 17 18 19 14 Tail light indicator When turning the key switch to the ON position and turning on the combination light switch the side lights tail lights and...

Страница 85: ...out DEF urea level system malfunction and engine torque reduction in combination with other indicator For further information see chapter 3 1 2 in this manual 24 25 24 Cold start aid indicator If the...

Страница 86: ...he engine immediately and check the problem Engine coolant is very hot When checking the coolant comply with the instructions of the chapter 5 12 1 Replacement of Engine coolant in this manual 27 28 2...

Страница 87: ...are key cycle locked to avoid unintended activation Limited to 30 minutes each After expiring of the 30 minutes is the engine immediately ramped down to final inducement Validation restart is availabl...

Страница 88: ...3 18 SCR inducement strategy Low DEF level...

Страница 89: ...3 19 SCR inducement strategy poor DEF quality...

Страница 90: ...3 20 SCR inducement strategy SCR System tampering detection...

Страница 91: ...ve electrical failure Monitors of failures that can be attributed to tampering e g electrical failures on EGR systems sensors Monitors that require EGR valve closure as recovery action Up to 2 inducem...

Страница 92: ...pedals with pressing the throttle pedal first the engine speed will be changed to the low idle speed When pressing the throttle pedal with pressing brake pedals first the engine speed will be control...

Страница 93: ...n 5 Clutch pedal MEC models only This is used to engage or disengage the main transmission clutch for starting engine and shifting transmission gear Depress the clutch pedal quickly and fully and rele...

Страница 94: ...e pressed 4WD will be engaged automatically to brake the front wheels When pressing brake pedals with pressing the throttle pedal first the engine speed will be changed to low idle The brake lights wi...

Страница 95: ...rking brake is engaged the parking brake indicator will blink with alarming buzzer Before shifting the shuttle lever be sure to release the parking lever For starting engine place the shuttle lever in...

Страница 96: ...lights are turned on Instrument light side lights and tail lights and headlights Low beam are turned on To turn on off the lights described as below turn the switch to the position where the related s...

Страница 97: ...coming cars Caution 2 Turning ON OFF High beam When pushing the switch downward from neutral position the switch will be locked and the high beam of the headlights will be turned on To turn off the hi...

Страница 98: ...s and the indicator will blink If the hazard warning lights are operated at the same time when the turn signal is activated the hazard warning light for the opposite side of turning direction will sto...

Страница 99: ...his is used to warn other vehicles in case of emergency state If pressing the upper side symbol part of the switch all the turn signal lights will blink Use this hazard warning light switch in emergen...

Страница 100: ...the front grille ON Press the upper side symbol part of the switch OFF Press the lower side of the switch Grille work light switch Grille work lights When driving on the road at night do not let the w...

Страница 101: ...on lamp connected to the beacon connectors The beacon connectors are installed on the left right hand side under the cabin roof for cabin models Press the upper side symbol part of the switch to turn...

Страница 102: ...in plow ground When working on slippery ground When working with tiller on hard ground When crossing a ridge When driving on public roads disengage the 4WD If not it may cause damage of the drive lin...

Страница 103: ...same speed and make it possible to move the tractor But it disturbs steering operation After escaping from the slippery ground release the differential lock Push the lower side of the switch or press...

Страница 104: ...0E rpm position and the PTO switch is turned on if pressing this switch to ON position the 540E PTO mode is ready ON press the upper side symbol part of the switch OFF press the lower side of the swit...

Страница 105: ...e instrument panel flashes during the process If you want to stop the process while the DeSOx is running press down the lower part of the DeSOx switch Cabin DeSOx switch If it is not strictly necessar...

Страница 106: ...ft mode adjustment dial PSS Auto lift control chapter 3 6 6 Position control lever chapter 3 6 3 Draft control lever chapter 3 6 3 PTO switch PTO mode switch Differential lock Switch ECS speed up down...

Страница 107: ...PTO switch Switch panel Mechanical Hydraulic Lift MHL Roll bar type Roll bar Throttle lever Remote control lever chapter 3 6 4 Auto lift switch chapter 3 6 6 PTO mode switch Position control lever ch...

Страница 108: ...There is a sensitive electric sensor on the throttle lever Do not remove modify it arbitrarily If starting engine when this lever is not in low idle position the engine speed will be set to low idle p...

Страница 109: ...ure Four speed gear selection and neutral position is available The main gear shift lever can be operated while driving after depressing clutch pedal It is not necessary to stop the tractor completely...

Страница 110: ...e switch OFF Press the lower side of the switch When driving on the road at night do not let the front rear work light stay ON It may cause a disturbance to the driver of the oncoming following car Ca...

Страница 111: ...ont rear wiper If you press and hold the upper side of the switch again the washer liquid will be sprayed out Front window wiper washer switch Rear window wiper washer switch Use wind shield washer li...

Страница 112: ...a cigarette lighter jack optional push the cigarette lighter jack into the socket to heat the coil If the heating is finished the jack is retracted automatically and it can be used as a substitute fo...

Страница 113: ...n the light Press the lower side again to turn off the light Indoor light To ensure safe operation avoid turning up the player volume so high loud Do not use a headset while driving the tractor Cautio...

Страница 114: ...he differential lock switch If engaged both rear wheels will rotate at a same speed and make it possible to move the tractor But it disturbs steering operation After escaping from the slippery ground...

Страница 115: ...ation indicator will be turned on 5 If you want to stop the PTO temporarily while operating push the PTO switch in OFF position The PTO shaft will be stopped OFF ON Before attaching detaching or check...

Страница 116: ...O if pressing the clutch pedal or lifting up the position control lever over the specified position the PTO will be stopped MANUAL The PTO shaft will rotate always regardless of the clutch pedal or po...

Страница 117: ...d to idle rpm Caution 11 540E PTO switch Cabin type if fitted It is used to turn on off the 540E PTO operation mode when working in the field In this mode the engine maximum speed will be restricted u...

Страница 118: ...main switch from position 1 to position 2 Ready Resume if pressing below 2 second ESC indicator will be ON and engine speed cruise control ESC will begin if pressing over 2 second current engine speed...

Страница 119: ...side Decreased ESC speed up down switch This switch is used to select an engine speed cruise control while the ESC is working Two ESC mode is available Press the upper or lower side of the switch to...

Страница 120: ...ompletely When creeper gear is engaged H speed range is not available Before shifting the range gear shift lever to H range move the creeper gear if fitted to standard speed range Range gear shift lev...

Страница 121: ...e Before operating the range gear shift lever press down the clutch pedal brake pedals and stop the tractor completely When creeper gear is engaged H speed range is not available Before shifting the r...

Страница 122: ...on and stop the PTO shaft completely 750 rpm PTO gear lever 2 Creeper gear lever if fitted It is used to engage disengage the creeper speed gear Pull the lever upward for creeper speed Push it down fo...

Страница 123: ...s with brake pedal latch pull the parking brake lever upward release the brake pedals slowly to check slippage of the tractor To release the parking brake press the brake pedals first push the lever d...

Страница 124: ...ut the tractor DO NOT ride people on the passenger s seat while driving on the road 6 Passenger s seat Cabin type if fitted This passenger s seat is installed in front of the left hand fender for the...

Страница 125: ...system Before reversing the tractor lower the engine speed and check behind you If transmission oil temperature is below 0 32 the neutral N indicator on the instrument panel will blink to inform you t...

Страница 126: ...ral position and place the PTO switch in the OFF position and then depress the clutch pedal fully Before operating the power shuttle lever you must sit in the driver s seat correctly Before changing d...

Страница 127: ...ng If the engagement time is lasted over 8 seconds on a slope the engine power will be cut off by safety interlock system It means that the tractor can slip down and your special care must be taken At...

Страница 128: ...main gear shift lever 3 release the clutch button When pressing and holding the clutch button the neutral indicator on the instrument panel will blink Main gear shift lever Be careful not to press th...

Страница 129: ...speed by 1 2 times When working with tiller or plow in the ground begin to work in HI speed drive that is properly combined with the main gear shift lever and range gear shift lever If engine speed dr...

Страница 130: ...ctor on a level ground The faster engaging response time is the larger engaging shock is Appropriately select the dial position depending on the working conditions If turning the shift mode adjustment...

Страница 131: ...i speed valve solenoid circuit cut off or short F11 Power shuttle lever circuit cut off F12 Clutch pedal sensor circuit cut off F13 Oil temperature sensor circuit cut off Error code 6 Error Diagnosis...

Страница 132: ...ration than mechanical synchro shuttle system Before reversing the tractor lower the engine speed and check behind you If transmission oil temperature is below 0 32 the neutral N indicator on the inst...

Страница 133: ...o the original gear ratio The tractor can not start normally the power shift system will try to start three times After that the system will display any error diagnosis code s in the instrument LCD pa...

Страница 134: ...en starting the engine in case that the range gear lever is placed at the low speed position or when shifting the range gear lever from high speed position to low speed position the main gears are aut...

Страница 135: ...atios Low and High speed The Low speed position is useful for field operation and the High speed position is available for traveling on public roads Before shifting the range gear shift lever press do...

Страница 136: ...agement time is lasted over 8 seconds on a slope the engine power will be cut off by safety interlock system It means that the tractor can slip down and your special care must be taken At this time pr...

Страница 137: ...nladen tractor on a level ground The faster engaging response time is the larger engaging shock is Appropriately select the dial position depending on the working conditions If turning the shift mode...

Страница 138: ...ut power 5V is low 130200 19 VCM VCM communication error 130300 19 MCU MCU communication error 130100 19 ECU ECU communication error 100000 04 Power shuttle lever Power shuttle lever circuit is cut of...

Страница 139: ...hro position sensor is shorted 11 1458 synchro calibration is omitted 13 1458 synchro calibration range is over 07 1458 synchro movement error 120500 05 Forward Reverse motor F R motor is cut off 06 F...

Страница 140: ...me hazardous Lifted mechanisms can fall to the ground steering system may fail etc Stay clear of a pressurized hose assembly that has blown apart Hose fittings can be thrown off at high speed and a lo...

Страница 141: ...time As unnecessary hydraulic force is applied to the steering linkage it may cause damage to the steering system and excessive increase of the hydraulic oil temperature which may cause reduction of...

Страница 142: ...ment move the position control lever up down during the engine is running Generally this lever is used for tiller fertilizer distributor mower rake and other rear implements 1 Push the position contro...

Страница 143: ...e the position control lever forward fully Down and let the implement down by its own weight 3 The draft load delivered to the lift control valve will be determined according to the position of the dr...

Страница 144: ...be fixed and even if lowering down the position control lever the implement does not let down Tiller Slow in down speed Plough Fast in down speed When working in hard ground slow down the down speed...

Страница 145: ...fully the lever is fixed on the working position In this case you must move the lever to the neutral position manually after operating If leaving this lever on it may cause an over heat and serious da...

Страница 146: ...the working position In this case you must move the lever to the neutral position manually after operating If leaving this lever on it may cause an over heat and serious damage of the hydraulic system...

Страница 147: ...four directions as shown in the right figure If you move the joystick lever diagonally loader and bucket cylinders will be operated at the same time In this case the light loaded cylinder may be move...

Страница 148: ...the highest position quickly and lower it down to the position set by position control lever without using the position control lever Pull the Auto lift up switch backward to lift up the implement Pre...

Страница 149: ...r Front outlet valve optional 6 Remote control valve optional 7 In line filter optional 8 Leveling control valve optional 9 Hydraulic lift housing MHL 10 Hydraulic lift control valve MHL 11 Down speed...

Страница 150: ...3 80 1 Sequence valve 2 TM control valve 3 Oil cooler 4 Oil cooler valve 5 Oil tank Transmission case Synchro shuttle transmission hydraulic control line MEC...

Страница 151: ...wer shuttle filter 2 Sequence valve 3 Power shuttle control valve 4 TM control valve 5 Oil cooler 6 Oil cooler valve 7 Oil tank Transmission case Power shuttle transmission hydraulic control line PSS...

Страница 152: ...ic pump 3 Sequence valve 4 Accumulator 5 Power shift valve C1 C2 6 Power shift valve C3 C4 7 Sequence valve 8 TM control valve 9 Oil cooler 10 Oil cooler valve Power shift transmission hydraulic contr...

Страница 153: ...possible contact your authorized local dealer for First 50 hour check 2 Notices in handling new tractor Engine brake in procedure To get the best performance comply with the followings DO NOT start or...

Страница 154: ...switch to START position As soon as the engine starts release the key switch to ON position 8 Run the engine for a few minutes to allow the engine oil and transmission oil to warm up 1 Engine start Br...

Страница 155: ...of the starter motor In cold weather be sure to warm up the engine sufficiently If using the tractor suddenly in cold weather the engine life can be reduced Especially for power shuttle or power shif...

Страница 156: ...after stopping engine Throttle lever Low speed High speed When stopping engine after heavy work run the engine for about 2 minutes at low idle position If you stop the engine suddenly the engine life...

Страница 157: ...mmended to assure proper vehicle functionality transmission lubrication and operation NOTE Do not operate the tractor under full load condition until the hydraulic oil is sufficiently warmed up Unexpe...

Страница 158: ...ow to drive Synchro shuttle model 1 Lift up all the implements front middle rear from the ground after starting engine 2 Pull the throttle lever to the low speed position 3 Depress clutch pedal fully...

Страница 159: ...e brake pedals and release the parking brake lever 6 Place the power shuttle lever to forward reverse position and press down the throttle pedal slowly when the vehicle begins to start Throttle pedal...

Страница 160: ...y and operate all the transmission gear shift levers correctly The synchro shuttle shift lever allows any forward or reverse range to be shifted while the tractor is moving slowly The forward or rever...

Страница 161: ...until all moving parts have stopped 4 Emergency stop 3 Apply parking brake Key switch OFF ON START Caution DO NOT leave the tractor with the transmission gear placed in the neutral position and the pa...

Страница 162: ...brake and release the brake pedals and clutch pedal slowly 2 Lower the implements to the ground Turn key switch to OFF position 5 Stopping tractor Range gear shift lever Main gear shift lever Caution...

Страница 163: ...downhill reverse 1 gear uphill forward 1 gear Power shuttle shift Appling the low speed gear is NOT available Caution In case of the power shuttle or power shift models to engage the low gear after th...

Страница 164: ...allow people on the tractor or other implement DO NOT place baggage on the tractor or other implement Place the PTO gear lever in neutral position and put the PTO switch in the OFF position DO NOT us...

Страница 165: ...hts Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights Front work lights Grille work lights Use the haza...

Страница 166: ...ts Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights Grille work lights Use the hazard warning lights a...

Страница 167: ...at the rear of the tractor The connections of the 7 pole connector viewed from the rear of the tractor are as follows ASAE Version Pin No Function 1 Ground Earth 2 Working light 3 Left turn signal lig...

Страница 168: ...ible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position Unexpected machine movement Neve...

Страница 169: ...r and brake the tractor If possible run the engine to provide lubrication to the transmission and power steering Place the transmission gearshift levers in neutral disengaged the front wheel drive dif...

Страница 170: ...local regulation to avoid collision with a vehicle When fixing the tractor do not hook or connect chains to the 4WD shaft steering cylinder tie rod or front axle These can be damaged by the chain or...

Страница 171: ...more power than capacity of your tractor Never stand between implement and tractor when connecting implement Do not change the pressure set of the relief valve arbitrarily to increase the lift capaci...

Страница 172: ...justment of lift rod Left Right For lift rod LH After removing the upper lift rod pin detach the upper part 1 of the lift rod from the lift arm and turn the upper part left or right For lift rod RH Li...

Страница 173: ...n 1 and turn the grip of the stabilizer clockwise counter clockwise with adjusting the stabilizer s length Insert the link pin 1 into the hole and let it tightened firmly by locking spring Reference o...

Страница 174: ...If the 3 point linkage is not necessary remove it as follow 1 Remove upper link pin 7 and upper link 5 2 Detach the rear side of the stabilizer 2 from the lower link 3 3 Detach the lower side of lift...

Страница 175: ...ev min 1000 2125 rev min Rotation direction Clockwise When looking at PTO shaft end Shaft dimension Unit inch 3 0 in 1 5 in 0 34 in 1 1 in 1 3 8 in Teeth 6T Specification and Dimension of Rear PTO sha...

Страница 176: ...e articulation angle of the PTO drive shaft and rotating noise is suitable check the interference with PTO safety cover and other structure check the effective engaging length of the PTO drive shaft c...

Страница 177: ...more than 75 horsepower then it is strongly recommended that the implement is fitted with a slip clutch to avoid damage to the PTO output shaft and other tractor components Do not engage the PTO clut...

Страница 178: ...t may be necessary includes protective shoes eye and or face protection hard hat heavy gloves filter mask and hearing protection Failure to comply could result in death or serious injury Warning Remov...

Страница 179: ...s manually Before transporting equipment on public roads make sure you comply with your local traffic regulations Caution Drawbar w clevis It is only used to tow the 2 axle equipment It is available t...

Страница 180: ...the tires Overloaded operation may invalidate the warranty DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift capacity of the front loader or 3 point linkage It ca...

Страница 181: ...310 5093 lb Cabin 6120 Roll bar 5680 2 16 9 34 8PR 138 A6 1 6 160 KPa 23 psi 1905 4200 lb 3810 8400 lb 1 440 65 R20 128 D 1 6 160 KPa 23 psi 1970 4343 lb 2600 5732 lb Cabin 6200 Roll bar 5680 2 540 65...

Страница 182: ...ear wheel tracks may vary The combinations of the front rear wheels are as below B A Fender Front wheels 12 4 24 8PR Rim disk W10x24 12 4 24 8PR Rim disk W10x24 Rear wheels 18 4 30 8PR Rim disk W15x30...

Страница 183: ...4 31 Front wheel track 12 4 24 with rim disk W10x24 Unit mm inch N A 1711 67 4in 1726 68 0in 1821 71 7in 1621 63 8in N A N A N A Standard track...

Страница 184: ...4 32 Rear wheel track 18 4 30 with rim disk W15x30 Unit mm inch Standard track 1534 60 4in N A 1638 64 5in 1734 68 3in 1838 72 4in N A N A N A...

Страница 185: ...4 33 Rear wheel track 16 9 34 with rim disk W15x34 Unit mm inch Standard track N A N A N A N A 1532 60 3in 1650 65 0in 1727 68 0in 1844 72 6in...

Страница 186: ...nt by manufacturer If it is ignored and any warranty is not effective no longer If an approved front end loader is attached multi functional joystick lever in the right figure can provide you more con...

Страница 187: ...n and Max scale on the oil gauge If necessary add new oil Oil gauge Oil filling inlet Connection of hydraulic hoses Refer to the following instruction for connections of hydraulic hoses For basic joys...

Страница 188: ...4 36 Attaching points for Front end loader When attaching the front end loader refer to the drawings as below Unit mm...

Страница 189: ...d with the cast Check all the possible interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the both sides 8 Adjusting Steering Angle The steer...

Страница 190: ...Disk harrow pull type Max working width mm 2200 86 in 2300 91 in 2300 91 in 12 Chisel Plow Maximum width mm 2200 86 in 2300 91 in 2300 91 in 13 Front grader Max working width mm 2200 86 in 2300 91 in...

Страница 191: ...ide Ballast the tractor less implement so that approximately one third of the tractor weight is on the front wheels For optimum traction tractors equipped with 4WD should be ballasted so that 40 45 of...

Страница 192: ...quipment to move the heavy parts Failure to comply could result in death or serious injury Warning It is used to balance the front rear weight of the tractor To remove the front ballast weights unscre...

Страница 193: ...e the weight plates one by one if necessary Rear weight kg 45kg x 2ea 90kg or 45kg x 4ea 180kg When assembling the ballast weights comply with the reverse procedure of the disassembly For additional b...

Страница 194: ...Discarded filters must not be thrown away Take disposed filters to authorized collection points Cleaning the cabin inside Protective clothing worn when handling the sprayer with pesticides or when ca...

Страница 195: ...5 72 34 87 21 67 R 1 89 1 17 2 66 1 65 3 80 2 36 5 24 3 26 5 15 3 20 7 26 4 51 10 38 6 45 14 31 8 89 13 19 8 20 18 61 11 56 26 59 16 52 36 66 22 78 Note Engine rated speed 2200rev min 18 4 30 Rc 721mm...

Страница 196: ...13 16 29 20 18 14 R LO 1 55 0 96 2 19 1 36 3 13 1 94 4 31 2 68 4 24 2 63 5 97 3 71 8 54 5 31 11 77 7 31 10 85 6 74 15 30 9 51 21 87 13 59 30 15 18 74 F HI 1 82 1 13 2 57 1 60 3 67 2 28 5 06 3 14 4 97...

Страница 197: ...9 3 40 4 28 5 36 6 75 4 58 5 77 7 22 9 10 10 69 13 47 16 85 21 23 R 2 51 3 17 3 96 4 99 5 87 7 39 9 25 11 65 7 91 9 97 12 46 15 71 18 46 23 26 29 10 36 66 mph 1 56 1 97 2 46 3 10 3 65 4 59 5 75 7 24 4...

Страница 198: ...4 46...

Страница 199: ...additional oil quantities Regular lubrication is the best insurance against delays and repairs Proper lubrication will extend tractor life Refer to the following charts for lubricants and service int...

Страница 200: ...72 987 M12 X 1 25 19 8 8 769 922 1019 10 9 1100 1320 1496 12 9 1286 1543 1748 M12 X 1 75 19 8 8 695 835 922 10 9 996 1195 1354 12 9 1164 1397 1582 M14 X 1 5 24 8 8 1209 1451 1603 10 9 1731 2077 2354 1...

Страница 201: ...5 3 Identification markings Metric hex bolt head 1 Manufacturer s identification 2 Property class GS 8 8 1 2...

Страница 202: ...Position the fitting by turning out counterclockwise up to a maximum of one turn 5 Holding the pad of the fitting with a wrench tighten the locknut and washer against the face of the boss Standard to...

Страница 203: ...igure Remarks N m f m G 1 8 15 1 5 G 1 4 25 2 6 G 3 8 49 5 G 1 2 59 6 G 3 4 118 12 Thread Torque Figure Remarks N m f m G 1 8 20 25 2 2 5 1 Materials of threaded hole G 1 4 39 49 4 5 Cast or steel G 3...

Страница 204: ...hreaded hole G 3 8 2 47 54 4 8 5 5 Cast or steel 4 39 44 4 0 4 5 2 Assemble with packing G 1 2 4 47 54 4 8 5 5 washers G 3 4 4 59 69 6 0 7 0 3 Holes Number of holes on M 12 2 20 27 2 0 2 8 the same se...

Страница 205: ...eriod of time See your fuel supplier for winter fuel requirements in your area Diesel fuel conditioner is available from your authorized local dealer Instructions for the use of the fuel conditioner i...

Страница 206: ...xing Biodiesel Fuels on site can result incorrect mixture that can lead to problems with both engine and fuel system Engine performance is affected by the use of Biodiesel Fuel There may be up to 12 r...

Страница 207: ...em If long storage periods are necessary the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage NOTICE Biodiesel Fuel must not be st...

Страница 208: ...o diesel fuel These mixtures are explosive in fuel tank Never remove the fuel cap or refuel with the engine running or hot Maintain control of the fuel filler nozzle when filling the fuel tank Never u...

Страница 209: ...lant types procedure below to attain the full benefit of the coolant Changing coolant types To change coolant from OAT coolant to conventional coolant or vice versa 1 Empty the engine cooling system b...

Страница 210: ...e Do not hesitate to contact your authorized local dealer for asking Do not use the front axle assembly or steering linkage and cylinder for jacking point These components have some rotating pivots an...

Страница 211: ...ny abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this maintenance chart Appropriate service intervals vary depending on th...

Страница 212: ...5 39 12 Hydraulic oil filter 5 16 5 33 13 Transmission oil 5 31 5 38 14 Hydraulic hoses 5 32 15 Front axle oil 5 31 5 37 16 Brake oil 5 34 17 Front axle holder 5 30 18 3 point linkage 5 30 19 Clutch...

Страница 213: ...ing 5 6 L 1 5 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder 3 point linkage Proper amount NLGI 2 MAHWAK Multi purpose or MAHWAK All purpose Caltex Clutch...

Страница 214: ...ck front axle oil level Check and adjust parking brake Check torque of exhaust manifold bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety ca...

Страница 215: ...lso is prohibited legally If violating you would be responsible for that by civil or criminal case The waste oil must be disposed according to the environment laws Caution Fuel leaked or spilled onto...

Страница 216: ...ator If the engine oil level is normal it means that there is a problem on the lubrication system contact your authorized local dealer for check 3 Battery charging indicator This indicator will be tur...

Страница 217: ...If necessary add new oil It must only be checked while the engine is stopped If your engine is operated in dusty dirty condition the service interval must be shorter than normal condition Must replace...

Страница 218: ...ation DEF urea tank Fuel tank After finishing work fill the fuel tank fully As the temperature drops down the humidity in the fuel tank is condensed and may be mixed with the fuel Notice Checking Fuel...

Страница 219: ...Data Sheet MSDS when handling aqueous urea solution To avoid malfunction in the SCR system only use the aqueous urea solution in accordance to ISO 22241 AUS32 or DIN V70070 Caution DEF urea tank Fuel...

Страница 220: ...lace the urea solution with a new one in every 4 months and run the engine sufficiently to change the old urea solution in the SCR system In case of reuse of the tractor after storage over the 4 month...

Страница 221: ...fuel filter warning indicator lights Refer to the chapter 5 5 1 in this manual For further information about indicators refer to the chapter 3 1 1 Instrument panel in this manual Instruction for new D...

Страница 222: ...ight is OFF suddenly when operating the switch check the problems as followings 1 Check the related fuse in the fuse box See chapter 5 13 4 Fuse Main fuse in this manual 2 Check the light bulb If dama...

Страница 223: ...move the dust and dirt And clean inside the filter element with a clean damp cloth Do not assemble a wet filter element Do not dry the wet filter element by using the compressed air It may cause damag...

Страница 224: ...See chapter 4 5 5 Tires and Load capacity in this manual 8 Tire air pressure and damage Check Check the tire air pressure or damage of the tires on a daily basis Always manage the correct air pressur...

Страница 225: ...uts Front Wheel Torque M18x1 5P 2500 2800 kgf cm 245 275 N m 181 203 lb ft Roll over hazard Never operate the machine with a loose wheel rim or disc Always tighten nuts and or bolts to the specified t...

Страница 226: ...locking nut 5 Check if the clutch is disengaged completely If you need more adjustment for clutch pedal play check the oil level and bleed air from the clutch pedal oil line See page 5 51 Power shuttl...

Страница 227: ...ghten the locking nut 5 Check if the brake distance of the left and right brake is same as below Brake pedals Brake rod Left Right brake distance is different Normal Checking the brake distance 1 Conn...

Страница 228: ...manual See page 5 26 Grease nipples Grease nipple Both side Grease nipple 1 Wipe dirt from fittings before greasing 2 Use a grease gun containing clean high grade of grease For grease specification se...

Страница 229: ...t after 5 10 minutes later check the oil level again Tighten the oil check port plug For oil specification see chapter 5 3 Lubricants and Capacity or the last page in this manual Oil filling inlet che...

Страница 230: ...ation see chapter 3 5 Hydraulic system in this manual 6 Air cleaner Dry type Refer to the chapter 5 6 6 in this manual See page 5 25 5 Battery check Refer to the chapter 5 13 5 Batter handling and Not...

Страница 231: ...with a new one to the same as procedure of the hydraulic oil filter 5 8 Every 300 hour check Hydraulic oil filter Make sure to stop the engine before loosening the oil filter If the filter or oil is v...

Страница 232: ...h or brake line is replaced or the oil is changed execute air bleeding Air in the brake and clutch line can cause serious faults of the brake and clutch operation and fatal physical injury If the spec...

Страница 233: ...t the tension as below Belt tension crank shaft pulley water pump pulley Normal Approx 10 12mm 0 4 0 5in when pressed by 98 N 22 lb When adjusting the tension 1 Loosen two locking bolts of alternator...

Страница 234: ...s can be drained completely Notice Drain Engine oil Run engine for a few minutes to warm oil Park the tractor on a level surface Remove both LH and RH drain plugs of oil pan and drain the oil complete...

Страница 235: ...Final gear cases Stop the tractor on a level surface and apply parking brake Set a container under the oil plug of the final gear case Before draining oil rotate the wheel end so that the oil plug is...

Страница 236: ...filling inlet and then open the cap Caution Do not throw the exhausted waste fuel to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be re...

Страница 237: ...ound the sides Take care not to damage the element during installation Notice Fuel pre filter Apply parking brake and set a container under the fuel pre filter Remove the electric wiring connected to...

Страница 238: ...ty filter element remains in place Clean the inside of the air cleaner housing using a clean damp cloth being careful not to damage the safety element Check if there is any damage inside the filter el...

Страница 239: ...and breather pipe and tighten the nuts 6 to the specified torque The blow by filter has been developed and quipped for the collection filtering and condense of the lubricating oil vapors Only proceed...

Страница 240: ...nge it Warning Pressurized System When opening the radiator cap be careful of the escaping hot water or steam Hot coolant can cause serious burns To open the radiator cap stop the engine and wait unti...

Страница 241: ...ck on the radiator Allow the water to drain Care must be taken to ensure that fluids are contained during performance of inspection and maintenance of the product Be prepared to collect the fluid with...

Страница 242: ...e Use the coolant with anti freeze solution in cold weather Anti freeze solution is filled up from the factory After first winter change the coolant to remove the debris or corrosion Do not fill the c...

Страница 243: ...pulleys and guide rollers are free from dirt and build up from the old belt Fit the auxiliary members drive belt 4 inside the shoulders of all the pulleys in the order crankshaft pulley fan drive pul...

Страница 244: ...DEF filter comply with the instruction as below 1 Remove filter cover 2 Pull out the element support 3 Insert the tool in the right direction to disassemble the filter element 4 Push into the tool st...

Страница 245: ...5 47 5 Disassemble the filter element 6 Clean the contact surface 7 Coat the gasket with the DEF urea solution and assemble the new element 8 Insert the new element support properly...

Страница 246: ...5 48 9 Assemble the filter cover Recommended torque 20N m When replacing the filter element the space for assembly disassembly is needed minimum 141 155mm Notice...

Страница 247: ...Fuel return line Injector Fuel return coupler 2 Fuel injection pipes Common rail Injector 3 Common rail 4 Manual feed pump 5 Fuel pre filter 6 Fuel main filter 7 Fuel return coupler 8 High pressure p...

Страница 248: ...ng Do not allow dirt to enter the fuel system Thoroughly clean the area around a fuel system component that will be disconnected Fit a suitable cover disconnected fuel system component Do not fill the...

Страница 249: ...e of the air bleed plug 2 Air bleeding from brake lines 1 As the brake system of this tractor is separated into left and right brake the air bleeding must be carried out separately 2 Stop engine and a...

Страница 250: ...box is installed under the front console cover How to replace the fuse 1 Remove the fuse box cover 2 Check if each fuse is damaged or not 3 Replace it with a new one as same as damaged fuse if necessa...

Страница 251: ...ed on the cover of the fuse box Wiring spec Connection circuit Fuse spec Remark Sensor Turn signal Head light Controller Solenoid VV EHL Power shuttle Seat Air brake Hazard light ATS control Fuel heat...

Страница 252: ...the cover of the fuse box Wiring spec Connection circuit Fuse spec Remark Sensor Turn signal Head light Controller Solenoid VV SEAT Hazard light ATS control Fuel heater Engine control Main common term...

Страница 253: ...ic system and wirings if damaged check if there is a trouble in the electric system Contact your authorized local dealer for check The main fuse is an important part to protect the electric system and...

Страница 254: ...grease Caution The gas generated from the battery is explosive Comply with the following instructions Keep cigarettes sparks and flames away from the battery Use a flashlight to check battery electrol...

Страница 255: ...engine and apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery...

Страница 256: ...rolyte during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor Put on eye protection and globes to protect human body from poisonous sulfuric acid before han...

Страница 257: ...flames and sparks away and DO NOT smoke while charging the battery How to use jumper cables If the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery follo...

Страница 258: ...not disconnect the alternator output lead or battery cables while the alternator is operating Do not remove the alternator from the tractor without first disconnecting the negative battery cable When...

Страница 259: ...assembly to the cover and tighten the retaining screws NOTE For about bulb specification refer to the chapter 5 6 4 in this manual 1 2 Tail brake light and rear turn signal light bulb replacement Cab...

Страница 260: ...ace it with a new one 5 Install lenses and retaining screw NOTE For about bulb specification refer to the chapter 5 6 4 in this manual 1 3 2 Tail brake light bulb and rear turn signal light bulb repla...

Страница 261: ...ctor 3 Turn the damaged bulb 1 4 turn counter clock wise and remove bulb from holder 4 Insert a new bulb into the holder and turn 1 4 turn clockwise to secure 5 Reinstall the harness connector NOTE Fo...

Страница 262: ...guide N2 Dark Gray N3 Left Right hand interior trims N3 LS Cool Gray Instrument covers Console cover 10B 4 1 White Ivory Wheels 5Y 8 5 2 Black Transmission case Front axle N1 0 Color for Roll bar mod...

Страница 263: ...proper viscosity of engine oil Air in fuel system Fuel filter clogged Error in engine body Fuel cock closed Charge or replace Tighten the ground Replace the oil with proper viscosity Bleed the air Was...

Страница 264: ...r Repair Repair Repair Check fuel system Clean or replace Engine oil pressure indicator is ON during operation Lack of engine oil Low viscosity of engine oil Warning light switch error Fault of oil pu...

Страница 265: ...pipe Hydraulic filter clogged Hydraulic pump failure Control valve failure Cylinder or cylinder related parts broken Aid oil Tighten the filter or replace seal of connecting part Clean the filter or...

Страница 266: ...ing failure Relief valve Valve spool clogged Setting pressure too low Check mounted condition of steering unit and column Replace Apply regular torque Adjust RPM or Repair Repair or replace Repair or...

Страница 267: ...Check and repair Headlight is not ON Light bulb cut off Fuse blown Replace Check the cause and replace it Horn does not sound Switch failure Abnormal wiring Horn failure Replace Repair Replace Turn si...

Страница 268: ...s warranty The following attachment shows warranty terms and conditions for the engine by manufacturer FPT But the warranty periods of LS Tractor always prevail over the ones mentioned on the attachme...

Страница 269: ...rm all the required maintenance listed in the Owner s Manual FPT Industrial S p A will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied...

Страница 270: ...place where the warranty service is performed Normal maintenance costs including but not limited to lubricants coolants fluids fuel filters and associated labor Lubricants filters and coolants may qu...

Страница 271: ...5 73 Attachment...

Страница 272: ...5 74...

Страница 273: ...Maintenance of the air conditioning system and components Compressor Condenser Heater evaporator unit and connection parts must be performed in a designated dealer DO NOT disassemble the components ar...

Страница 274: ...irculation 6 2 How to use Air conditioner and Heater 1 How to operate air conditioner and heater Air conditioner switch and Blower control switch It is used to operate the air conditioner If you push...

Страница 275: ...creen Remove dust and dirt dry grass and other debris stuck to the condenser radiator and radiator screen and other heat exchanger if fitted with soft brush or low pressurized air or water Pay attenti...

Страница 276: ...e cabin air filters periodically after referring to the chapter 5 in this manual See chapter 5 7 8 Every 50 hour check See chapter 5 9 6 Every 600 hour check Compressor belt Adjust bolt 4 Belt tension...

Страница 277: ...your authorized dealer for check 2 Control switch check Check the electric switches of the control panel is normally operated If there is a trouble on the air conditioning system DO NOT disassemble t...

Страница 278: ...g is insufficient despite of the normal operation of compressor and blower Low and high pressure is low Leakage of refrigerant Contact your dealer Low and high pressure is high Refrigerant overcharged...

Страница 279: ...Coil of magnet clutch was shorted or cut off Contact your dealer Compressor failure Contact your dealer Wiring cut off or poor connection such as ground Check and repair 5 The warm airflow does not b...

Страница 280: ...diagram Heater evaporator Fan motor Evaporator core Heater core Hot water Control panel Engine Compressor Fan Radiator Condenser w receiver drier Quick coupler Expansion valve Heater lose Cooler hose...

Страница 281: ...and pneumatic tools using compressed air The setting pressure of the air tank is approximately 810KPa 117psi Before using the pneumatic tools check the manufacturer s instruction manual and rated pre...

Страница 282: ...eached a loud pop will be heard signifying that the unload valve has opened to allow excess pressure to escape to atmosphere After connecting the air gun to quick coupler pull the trigger The quick co...

Страница 283: ...belt tension with adjust bolt Tension Approx 10 mm 0 4 in when pressed by 98N 22 lb Check the damaged part of the belt and if necessary after checking the pulley alignment replace it with a new one C...

Страница 284: ...7 4...

Страница 285: ...8 1 8 Dimension and Specification 1 Cabin type Unit mm When applying front tire 12 4 24 8PR rear tire 16 9 34 8PR...

Страница 286: ...8 2 2 Roll bar type Unit mm When applying front tire 12 4 24 8PR rear tire 16 9 34 8PR...

Страница 287: ...on ratio 17 1 Engine speed 850 2400 rev min Maximum torque 354N m 1400rpm 395N m 1400rpm 430N m 1400rpm Engine power 63kW 2200 rpm 70kW 2200 rpm 75kW 2200 rpm FUEL INJECTION PUMP Type Bosch CP4 11 Fue...

Страница 288: ...ve Pump Gear pump type Engine drive Rated flow 59 4LPM 15 7 gpm System pressure 18 6MPa 2702psi Lift capacity Lower link end 3290 kgf 7253 lbf 24 behind lift point 2350 kgf 5181 lbf REMOTE CONTROL Typ...

Страница 289: ...W Warning indicators LED Cold start aid Glow plug STD AGRI TIRE Front 12 4 24 8PR 12 4 24 8PR 12 4 24 8PR Rear 18 4 30 8PR 16 9 34 8PR 16 9 34 8PR WHEEL TRACK ADJUSTMENT Front Tracks 4 4 4 Dimension 1...

Страница 290: ...using 5 6 L 1 5 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder 3 point linkage Proper amount NLGI 2 MAHWAK Multi purpose or MAHWAK All purpose Caltex Clutc...

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