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, Physical Mounting Requirements

Z-MAX Remote Relay Panel User Guide, Revision A 8/2005
PK-93194-10-00-0A

Page 17

Physical Mounting
Requirements

Each relay cabinet style has a different set of mounting locations,

dimensions, and requirements. Please review the illustrations

below which show the details for each cabinet type.

4 Relay cabinet

FRONT VIEW

(all dimensions in inches)

SIDE VIEW

(all dimensions in inches)

MOUNTING HOLES VIEW

(all dimensions in inches)

1 0.1 3

4.34

8.63

8.1 3

1 .00

0.75

WEB

VERSION

Содержание Z-MAX r24sd

Страница 1: ...User Guide Z MAXTM REMOTE RELAY PANELS LIGHTING CONTROL RELAY PANELS another Z MAXTM product by Leviton Manufacturing WEB VERSION...

Страница 2: ...WEB VERSION...

Страница 3: ...sh Mounting 9 Special Instructions for Flush Mount Kit Installation 10 Selection of a Mounting Location 12 Suggested Mounting Heights 12 Environmental Considerations 12 Preferred areas for conduit ent...

Страница 4: ...Terminals Connections 54 Connecting Low Voltage Switches Connecting Low Voltage Switch 58 Occupancy Sensors Occupancy Sensor Wiring 61 Photocells Photocell Wiring 63 Wiring with an External Power Supp...

Страница 5: ...t Dipswitches or via USB 78 Configuration of Master Control Panel 79 Enable Master Slave Communication 79 Enabling Master Slave Communication 80 Setting the Total number of Remote Relays 80 Communicat...

Страница 6: ...Table of Contents Page vi WEB VERSION...

Страница 7: ...oint of programming when a continuous extension of an existing relay panel is desired Other unique applications where configuring at the relay itself is not desired Installation Overview Installing a...

Страница 8: ...the smaller the overall cabinet dimensions and the larger the number of controlled circuits the larger the overall cabinet dimensions The physical properties of the cabinets are as follows Cabinet Pr...

Страница 9: ...to the remote relay cabinet Control input to a remote relay cabinet can be any combination of the following Low Voltage momentary or maintained Momentary 2 Pole On Off Photocell 0 10VDC or Switched Oc...

Страница 10: ...Line Load Circuit Wiring Each relay requires line load circuit wiring The line wiring should come from an over current device and the load circuit wiring shall go to the specific load to be controlled...

Страница 11: ...this relay cabinet only with minimum 75o C copper wire at 75 ampacity Disconnect power when servicing the relay cabinet fixture or when changing lamps Indoor use only TO AVOID FIRE SHOCK OR DEATH TUR...

Страница 12: ...h conduit where appropriate Step 7 Pull all wire into the cabinet Step 8 Test Verify all wiring by directly connecting line to load Correct any faults and re test wiring prior to proceeding Step 9 Re...

Страница 13: ...Checklist Z MAX Remote Relay Panel User Guide Revision A 8 2005 PK 93194 10 00 0A Page 7 Step 19 Make programming adjustments at the master control module so that newly installed remote relays usage...

Страница 14: ...Page 8 WEB VERSION...

Страница 15: ...conduit runs layout Step 3 Plan your physical mounting the connection between the cabinet and the wall Step 4 Mount the cabinet to the wall Flush Mounting The 4 relay cabinet is designed only for surf...

Страница 16: ...4 On the 8 Cabinet you will also have to remove the ribbon cable from the LCD display Step 5 Set the door aside in a safe place Step 6 Cut out the drywall if needed Step 7 Tap out the mounting hole k...

Страница 17: ...he lock Step 13 Loosen the screws holding the door hinges to the cabinet This will allow the hinges to move in their slotted holes Step 14 Install the door onto its hinges Step 15 Open the door 90 deg...

Страница 18: ...to locate the cabinet at a reasonable and accessible working height Environmental Considerations Cabinets generate heat see table which follows Make sure they are mounted in a climate controlled spac...

Страница 19: ...as for conduit entry Disallowed areas are areas where conduit entry is impossible These areas are clearly marked in the following illustrations Once you recognize the disallowed areas for conduit entr...

Страница 20: ...W F U S E Conduit Entry Grounding Screws typ Control Power Input 2 Low or High Voltage not both Wiring Conduit Entry Area Low Voltage Wiring Conduit Entry Area High Voltage Wiring Area for Conduit Ent...

Страница 21: ...A Page 15 24 48 Relay Cabinets Conduit Entry 24 relay cabinet shown 48 similar Low Voltage Area High Voltage Area Transformer located underneath control module Grounding Points Transformer Connections...

Страница 22: ...trols 2 locations Feed and or switch legs to loads Feed and or switch legs to loads Feed wiring to relays W A L L Side View Distribution panel Top and Bottom Feed and or switch legs to loads Surface M...

Страница 23: ...cabinet style has a different set of mounting locations dimensions and requirements Please review the illustrations below which show the details for each cabinet type 4 Relay cabinet FRONT VIEW all d...

Страница 24: ...e mm LOW VOLTAGE CONDUIT ENTRY 1 1 4 1 1 2 6 PLACES LINE LOAD CONDUIT ENTRY 1 1 1 4 6 PLACES LOW VOLTAGE CONDUIT ENTRY 1 1 1 4 6 PLACES LINE LOAD CONDUIT ENTRY 1 1 1 4 2 PLACES PLUS 1 1 4 1 1 2 3 PLAC...

Страница 25: ...1371 6 20 1 4 514 35 All Dimensions are in inches are mm LINE LOAD CONDUIT ENTRY 1 1 1 4 2 PLACES PLUS 1 1 4 1 1 2 3 PLACES LOW VOLTAGE CONDUIT ENTRY 1 1 4 1 1 2 6 PLACES LINE LOAD CONDUIT ENTRY 1 1 1...

Страница 26: ...e the cover screws Appropriately store the cover for future use Step 4 On the 4 relay remote relay panel only locate the mounting plate assembly attached to the back of the enclosure Locate the 4 moun...

Страница 27: ...feet Maximum number of relays per network 96 Master Slave Maximum number of nodes on the network 250 Network Topology Daisy Chain Interconnection Method Category 5e or better wire with RJ 45 connector...

Страница 28: ...ight way Daisy Chain Wiring Category 5 or better wiring between cabinets 48 Relay Master Cabinet 24 Relay Remote Cabinet 4 Relay Remote Cabinet 4 Relay Remote Cabinet 4 Relay Remote Cabinet The wrong...

Страница 29: ...ease the number of local relays to only the number of actual relays in the master cabinet so that the total number of controlled relays per network can be maximized Example 1 48 Relay Master 24 Relay...

Страница 30: ...um per master slave network relay numbers are contiguous and the number of available relays are maximized First Let s look at the out of the box configuration 8 Master cabinet 8 relays but of local re...

Страница 31: ...33 3 The three 4 relay remotes must be configured via the control module dipswitch for starting relay numbers 57 61 65 For instructions specific to your project please contact our Technical Services...

Страница 32: ...Page 26 Relay Numbering Chart Panel Starting Relay Ending Relay Panel Name Notes P1 1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 WEB VERSION...

Страница 33: ...ontrol power Hot Neutral and Ground Individual feeds from branch circuit breakers input circuits Individual load wires leaving relays output circuits Since the panel is fed from multiple circuits loca...

Страница 34: ...Cabinet Connections Orientation 4 Relay Panel Relay Input Outputs Relay 1 Relay 2 Relay 3 Relay 4 Typical of all relays USB Connector Control Power Input Inputs Not Available Common Switch Inputs WEB...

Страница 35: ...194 10 00 0A Page 29 24 and 48 not Shown Cabinet Low Voltage and High Voltage Wire Connections Low Voltage Area High Voltage Area Transformer located underneath control module Grounding Points Transfo...

Страница 36: ...panel are complete Step 3 Ensure that all connections and wiring between the relay cabinet and the load are complete Step 4 At the relay cabinet connect the feed s for relay 1 to the load for relay 1...

Страница 37: ...e If you need to remove the relay cards that shipped installed from the factory remove the shipping screw located near the connector and discard This screw is only required for shipping and not for in...

Страница 38: ...relay circuits Relay Type Wire Size Wire Type Torque Z MAX Standard 1 Pole 20 8 AWG Copper Solid or Stranded 7 in lbs 2 Pole 20 6 AWG Copper Solid or Stranded 20 5 in lbs 347V 20 6 AWG Copper Solid o...

Страница 39: ...ring Z MAX Remote Relay Panel User Guide Revision A 8 2005 PK 93194 10 00 0A Page 33 Wiring Diagram for 4 Relay Panels 1 Pole Relay Relay 1 Relay 2 Relay 3 Relay 4 Load Line from Distributio Panel Typ...

Страница 40: ...g Diagram for 4 Relay Panel with 2 Pole Relay Card Load Pole 1 2 Line Poles 1 2 from Dist Panel Wiring Typical for all relays WARNING Miswiring of relays may result in product damage or personal injur...

Страница 41: ...y Panel User Guide Revision A 8 2005 PK 93194 10 00 0A Page 35 Wiring Diagram for 4 Relay Panel 347V Canadian Relay Load Line from Dist Panel Wiring Typical for all relays WARNING Miswiring of relays...

Страница 42: ...gram for Z MAX Standard Relay Card Wiring Diagram for 2 Pole Relay Card Load Line From Distribution Panel Load Phase B Line Phase B From Distribution Panel Line Phase A From Distribution Panel Load Ph...

Страница 43: ...nd Load Wiring Line and Load Circuit Wiring Z MAX Remote Relay Panel User Guide Revision A 8 2005 PK 93194 10 00 0A Page 37 Wiring Diagram for 347 V Relay Card Load Line From Distribution Panel WEB VE...

Страница 44: ...ol electronics Leviton recommends that this power circuit be dedicated specifically and used only for power to the control electronics If the control electronics must function during a power outage or...

Страница 45: ...ve all debris Step 3 Run a dedicated circuit from the circuit panel or distribution panel to the relay panel for the control electronics Make sure the power is off at the breaker Step 4 Wire the circu...

Страница 46: ...Page 40 24 48 Relay Cabinets Control Electronics Power Wiring Neutral White 120V Black 277V Brown 347V Orange Multi Tap Transformer Dedicated Circuit Cap wirenut off unused leads WEB VERSION...

Страница 47: ...PK 93194 10 00 0A Page 41 Circuit Schedule Relay Circuit Control Load Circuits No Panel Breaker Field Circuit Luma Net Channel DMX Channel Analog Input Relay Type Load Watts Description Group 1 2 3 4...

Страница 48: ...Control Load Circuits No Panel Breaker Field Circuit Luma Net Channel DMX Channel Analog Input Relay Type Load Watts Notes Circuit Description Group 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45...

Страница 49: ...5 or better network wire with RJ 45 connectors on each end Please reference the illustrations below which show the connection locations for the Master Slave network wiring for each panel type Note tha...

Страница 50: ...BOARD EMERGENCY INPUT TB21 EMERGENCY EMERG COM RELAY SELECTOR S1 THRU S12 C 2004 LEVITON MFG CO IN 24V OUT IN COM OUT 24V TB1 S1 TB2 S2 COM IN OUT 24V COM TB3 S3 24V TB5 IN OUT COM OUT 24V TB4 S4 S5 C...

Страница 51: ...NETWORK OUT SELECTOR S1 THRU S8 ANALOG SWITCH I O COM 24V 24V COM OUT IN IN 1 TB8 S7 TB7 S6 24V COM 24V COM OUT IN S5 TB6 TB5 S1 LEVITON ASSEMBLY C 2004 LEVITON MFG CO RELAY NO1 EMERGENCY NORMAL COM...

Страница 52: ...ughout a project Leviton recommends the use of only the TIA 568B standard The only difference between the standards is what color wires 79terminate to each of the 8 RJ 45 pins Per the TIA 568B standar...

Страница 53: ...other wiring systems Category 5 networking wiring requires that the connectors at both ends of the cable be wired the same RJ 45 connectors must be crimped onto the end of your Category 5e cable in or...

Страница 54: ...Cabinets requiring termination 48 Relay Master Cabinet 24 Relay Remote Cabinet 4 Relay Remote Cabinet 4 Relay Remote Cabinet 4 Relay Remote Cabinet Terminate this cabinet Terminate this cabinet WEB V...

Страница 55: ...ALL RIGHTS RESERVED WORLDWIDE ANALOG SWITCH I O OPTIONAL USB TYPE B J6 SWITCH BOARD EMERGENCY INPUT TB21 EMERGENCY EMERG COM RELAY SELECTOR S1 THRU S12 C 2004 LEVITON MFG CO IN 24V OUT IN COM OUT 24V...

Страница 56: ...Page 50 WEB VERSION...

Страница 57: ...mote Relay panels is only available in software release 1 40 and above for both the master and slave cabinets If you plan to use this feature please make sure that all cabinets have been upgraded Addi...

Страница 58: ...ed photocell and occupancy sensors can not be used All control wiring shall be considered Class 2 Use control wire type and size as specified below Control Wire Type and Size Input Trigger What determ...

Страница 59: ...ower which it can supply to connected devices This topic is discussed in detail in the following section Power Considerations for Control Systems Please make sure that you do not exceed the amount of...

Страница 60: ...ation of inputs in the various cabinet types Low Voltage Input Locations 4 relay remote relay cabinets Relay Input Outputs Relay 1 Relay 2 Relay 3 Relay 4 Typical of all relays USB Connector Control P...

Страница 61: ...O OPTIONAL USB TYPE B J6 SWITCH BOARD EMERGENCY INPUT TB21 EMERGENCY EMERG COM RELAY SELECTOR S1 THRU S12 C 2004 LEVITON MFG CO IN 24V OUT IN COM OUT 24V TB1 S1 TB2 S2 COM IN OUT 24V COM TB3 S3 24V TB...

Страница 62: ...Page 56 WEB VERSION...

Страница 63: ...ble throw center off SPDT CO switches Momentary On Off with only IN or ON terminal used with 2 pole center off switches and must be used in conjunction with either the part number rac00 2sc or rac00 2...

Страница 64: ...on input triggers found on page 52 Connecting Low Voltage Switch Step 1 Strip each wire from your device and tightly twist the wires together Pin Label Function 24V Supplies 24Vdc power to devices usu...

Страница 65: ...Step 3 Tighten the terminal screw and repeat for all wires from the device Step 4 Plug the terminal block back into the cabinet with the screws facing towards you and the wires exiting towards the si...

Страница 66: ...Page 60 WEB VERSION...

Страница 67: ...er an occupied state or a floating input to indicate an unoccupied state The specific function of what happens in each of these states is set via software configuration This section only deals with co...

Страница 68: ...nto appropriate plug connector location Step 3 Tighten the screws on the plug connector making sure that no bare conductor is showing Step 4 Plug the connector back onto the control module Step 5 Veri...

Страница 69: ...our photocell is set via software and discussed elsewhere This seciton only covers installation Photocell Wiring Step 1 Connect leads per wiring diagram as illustrated in one of the figures below 0 10...

Страница 70: ...ires coming out of the connector towards the top of the cabinet Step 5 If using a switched photocell make sure that the jumper below the connector is in the ON position IN V COM Switch Leg PhotoCell S...

Страница 71: ...ich is connected to a switch input must not exceed 24VDC Connect the common from the external supply to the common of any switch input Use the device output Control Signal to the IN terminal of the re...

Страница 72: ...Page 66 WEB VERSION...

Страница 73: ...ngs were not provided the information contained within this guide must be followed to ensure that all of your devices operate properly and without failures or complete in operability This chapter cont...

Страница 74: ...er This power generally accompanies the data wires Unit Load 1 Unit load is defined as 25mA or 0 025A It is an arbitrary definition by Leviton and was created to simplify power calculations Power Requ...

Страница 75: ...Z MAX 8 Cabinet 20 24 VDC a 2000D 18 Circuit 277V Standard Power Supply 49 12VDC Z MAX 24 Cabinet Master or Slave 20 24 VDC a 2000D 24 Circuit Standard Power Supply 46 12VDC Z MAX 48 Cabinet Master o...

Страница 76: ...o all power output terminals can not exceed the Maximum number of Unit Loads available in the PCD or supply NPC DHV N A N A NPC DLR 49 12 24 VDC Power Control Device PCD Maxim um of Unit Loads Supply...

Страница 77: ...Power Considerations for Control Systems Z MAX Remote Relay Panel User Guide Revision A 8 2005 PK 93194 10 00 0A Page 71 WEB VERSION...

Страница 78: ...utton N A 1 3 D8000 LCD 3 2 Z MAX Digital Switch 6 Button N A 1 0 D8000 Entry Button 2 1 Z MAX Digital Switch 8 Button N A 1 1 D8000 Slider 2 1 Z MAX Digital Sw 10 Button N A 1 3 D8000 Key switch 1 1...

Страница 79: ...ion does not have sufficient voltage to operate The maximum run length in feet based on the total number of unit loads is shown below 2 Tables are provided 1 12VDC and 1 at 24VDC Make sure that you us...

Страница 80: ...00 4800 20 Unit Loads 950 1500 2400 30 Unit Loads 630 1000 1600 40 Unit Loads 475 750 1200 50 Unit Loads 380 600 960 60 Unit Loads 315 500 800 70 Unit Loads 270 425 685 80 Unit Loads 235 375 600 90 Un...

Страница 81: ...r Slave networks and network topology on page page 21 The rules expressed in that section are critical to the successful operation of your network Out of the Box Configuration The steps required to su...

Страница 82: ...iguring your relay panels Configuration of Remote Relay Cabinets with Dipswitches Locate the 8 position dipswitch and set the MRN code which corresponds to the starting relay number The MRN code and c...

Страница 83: ...r Guide Revision A 8 2005 PK 93194 10 00 0A Page 77 Table of MRN Codes Starting Relay Number MRN Code Start Relay Number 1 1 2 5 3 9 4 13 5 17 6 21 7 25 8 29 9 33 10 37 11 41 12 45 13 49 14 53 15 57 1...

Страница 84: ...lay number to MRN code chart that Starting Relay Number 77 MRN Code 20 From that you then would deduce that you need Lever 3 5 in the on position because 16 4 the values associated with levers 3 5 sum...

Страница 85: ...is panel This is usually the only option you re going to need to set for Remote relay panels A table of MRN codes and their corresponding starting relay number can be found on page 77 MRE Code The set...

Страница 86: ...mber of remote relays controlled by this master must be set so that the master cabinet knows how many relays it needs to address To set this value Step 1 Press the MENU button to enter the menu struct...

Страница 87: ...enable the receipt by the master panel of these messages To enable remote discrete inputs please perform the following steps Step 1 Press the MENU button to enter the menu structure Step 2 Use the ar...

Страница 88: ...the LED labeled Master Slave or CAN The status of this LED could be as follows Blinking Congratulations cabinets are communicating successfully Off Communication is not enabled Check the Remote Node I...

Страница 89: ...ion A 8 2005 PK 93194 10 00 0A Page 83 the inputs act as an extension of the master inputs To complete the functional programming of your system please reference your Z MAX User s guide which details...

Страница 90: ...Page 84 WEB VERSION...

Страница 91: ...repaired equipment will be returned to sender freight prepaid F O B factory Leviton is not responsible for removing or replacing equipment on the job site and will not honor charges for such work Levi...

Страница 92: ...WEB VERSION...

Страница 93: ...00 Tech Line 1 800 959 6004 Leviton Manufacturing Co Inc 59 25 Little Neck Parkway Little Neck NY 11362 2591 Telephone 1 800 323 8920 x FAX 1 800 832 9538 Visit Leviton s Web site at http www leviton...

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