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Safety notices

Leuze

electronic

6

BPS 34

Leuze electronic

Areas of application

The barcode positioning system BPS 34 has been developed for positioning tasks in the
following areas of application:

• High-bay storage devices: Positioning in the travel and lifting axes
• Crane bridges and trolleys
• Side-tracking skates
• Telpher lines
• Lifts

2.4

Working safely

Attention!

Access to or changes on the device, except where expressly described in this operating
manual, are not authorised.

Safety Regulations

Observe the locally applicable legal regulations and the rules of the employer's liability insur-
ance association.

Qualified personnel

Mounting, commissioning and maintenance of the device may only be carried out by quali-
fied personnel.

Electrical work must be carried out by a certified electrician.

Attention, laser radiation!

Warning: The barcode positioning system BPS 34 operates with a red light laser of
class 2 acc. to EN 60825-1. If you look into the beam path over a longer time period,
the retina of your eye may be damaged!

Never look directly into the beam path!

Do not point the laser beam of the BPS 34 at persons!

When mounting and aligning the BPS 34, take care to avoid reflections of the laser
beam off reflective surfaces!

Heed the laser safety regulations according to DIN EN 60825-1 in their most current
version! The output power of the laser beam at the reading window is at most 1.8 mW
acc. to EN 60825-1.

The BPS 34 uses a laser diode with low power in the visible red light range with an
emitted wavelength of 650 … 690 nm.

Attention!

CAUTION! The use of operating and adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation!

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Содержание BPS 34 Series

Страница 1: ...Leuze electronic Barcode positioning system BPS 34 for the PROFIBUS DP Technical Description...

Страница 2: ...ecially the right of reproduction and translation This document may not be duplicated or reproduced in any form without the written permission of Leuze electronic GmbH Co KG It is subject to changes d...

Страница 3: ...4 SW IN OUT switching input switching output 20 4 3 5 BPS 34 reading field curve 21 5 Connector units MS 34 MSD 1 101 22 5 1 Modular hoods with integrated connectors MS 34 103 and MS 34 105 22 5 1 1 G...

Страница 4: ...ry modular service display 94 10 4 Accessory termination 94 10 5 Accessory connectors 94 10 6 Accessory mounting device 94 10 7 Accessory ready made cables for voltage supply 95 10 7 1 Contact assignm...

Страница 5: ...conformity The barcode positioning system BPS 34 the modular hood with integrated connectors MS 34 103 MS 34 105 and the optional modular service display MSD 1 101 have been developed and manufacture...

Страница 6: ...ive to the barcode tape This essentially takes place in three steps 1 Reading a code on the barcode tape 2 Determining the position of the read code in the scanning area of the scanning beam 3 Calcula...

Страница 7: ...ty standards They correspond to the state of the art 2 3 Intended use Barcode positioning systems of the BPS 34 series are optical measuring systems which use visible red laser light to determine the...

Страница 8: ...e carried out by a certified electrician Attention laser radiation Warning The barcode positioning system BPS 34 operates with a red light laser of class 2 acc to EN 60825 1 If you look into the beam...

Страница 9: ...Hazard warning logotype B Aperture label C Non interlocked protective housing label D Warning label and certification label I Name plate LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT Maxim...

Страница 10: ...pes of mounting arrangements for the BPS 34 1 Using 4 M4x6 screws on the rear of the device 2 Using a mounting device BT 56 on the dovetail fastening grooves Notice The installation dimensions listed...

Страница 11: ...without interruption Ensure that the scanning beam is always incident on the bar code tape when the system is moving Connecting the voltage supply and PROFIBUS The BPS 34 in combination with an MS 34...

Страница 12: ...10x connector plug hood The correct address setting on the PROFIBUS network is indicated by the green LED on the MS 34 10x Figure 3 4 View of the inside of the MS 34 Socket A coded Socket A coded Soc...

Страница 13: ...US manager Ensure that the address is the same as the address configured in the device Connecting the switching input switching output at the BPS 34 The switching input switching output is connected v...

Страница 14: ...34 with MS 34 103 MS 34 105 Connection MSD The BPS 34 can be accessed via the MS 1 101 using the service interface Notice Changes which were made via the service interface on the BPS 34 are lost foll...

Страница 15: ...stop bit Switching input output 1 switching input 1 switching output each is programmable LED green device ready power on and bus O K Operating voltage without optics heating 10 30VDC with optics heat...

Страница 16: ...ing is temperature dependent 4 2 Dimensioned drawings BPS 34 SM 100 BPS 34 SM 100 H BPS 34 SM 100 HT Figure 4 1 Dimensioned drawing BPS 34 Barcode tape Max length measurement length 10000m Ambient tem...

Страница 17: ...Leuze electronic BPS 34 15 TNT 35 7 24V MS 34 103 MS 34 105 Figure 4 2 Dimensioned drawing MS 34 103 MS 34 105 MS 34 105 MS 34 103 A BPS 34 All dimensions in mm Notice The MSD and SW IN OUT connectio...

Страница 18: ...device and cleaning must only be carried out by a qualified electrician If faults cannot be corrected the device should be removed from operation and protected against possible use Before connecting...

Страница 19: ...IBUS IN DP OUT PROFIBUS OUT MSD Modular Service Display MS 34 105 only SW IN OUT switching input output MS 34 105 only Notice The MSD and SW IN OUT connections are sealed with caps upon delivery Socke...

Страница 20: ...N for the voltage supply Notice Programming of the switching input switching output is performed via module 7 Switching input and module 8 Switching output For further information see also chapter 8 1...

Страница 21: ...d with a TS 02 4 SA terminator plug for the purpose of bus termina tion For further information see also chapter 10 4 on page 94 DP IN 5 pin plug B coded Pin Name Remark 1 VCC 5VDC for bus termination...

Страница 22: ...onnection on the MS 34 105 Attention If you use a sensor with a standard M12 connector then please note the following Only use sensors on which the switching output does not lie on pin 2 i e only sens...

Страница 23: ...performed as shown in figure 4 8 Figure 4 8 Connection of the switching input output of the BPS 34 4 3 5 BPS 34 reading field curve Figure 4 9 BPS 34 reading field curve SWIN 4 V OUT 1 GND 3 PE 5 SW O...

Страница 24: ...pply connector PWR IN the switching input of the MS 34 105 has the advantage that a standard sensor connector can be used 5 1 1 General information The modular hoods with integrated connectors are nec...

Страница 25: ...01 Leuze electronic BPS 34 23 TNT 35 7 24V 5 1 3 Dimensioned drawings Figure 5 1 Dimensioned drawing MS 34 103 MS 34 105 MS 34 105 MS 34 103 A BPS 34 All dimensions in mm Notice The MSD and SW IN OUT...

Страница 26: ...ly in combination with the MS 34 105 and MSD 1 101 devices RS232 with default data format 9600Bd 8 data bits no parity 1 stop bit Switching input output 1 switching input 1 switching output each is pr...

Страница 27: ...aving to configure these settings via the PROFIBUS The settings can be made via PC using the BPS Configuration Tool Once optimal settings for standard operation have been found these must be configure...

Страница 28: ...een the MSD 1 101 and the MS 34 105 is established via the pre configured cable KB 034 2000 The service interface for connecting a PC is located inside the MSD 1 101 and is designed as a 9 pin sub D c...

Страница 29: ...irection from the outside to the inside smallest number on the outside If a BCT is ordered which is considerably longer than 200m the total length is divided into rolls of 200m each see chapter 10 9 T...

Страница 30: ...N 25mm on polypropylene 20N 25mm Environmental data Recom processing temperature 0 C 45 C Temperature resistance 40 C 120 C Dimensional stability no shrinkage tested according to DIN 30646 Curing fina...

Страница 31: ...the BCT it must be ensured that neither strong sources of extraneous light nor reflections of the base on which the BCT is affixed occur in the area of the scanning beam The recommended interruption...

Страница 32: ...eam can detect the label to the left or to the right of the gap measurement values are delivered without interruption If the scanning beam cannot completely scan any label the BPS 34 returns the value...

Страница 33: ...orking with BCT in curves the BCT should only be partially cut at the cut mark and affixed along the curve like a fan it must also be ensured that the BCT is affixed without ten sion see figure 6 3 Fi...

Страница 34: ...se Code128 with character set C Code 128 with character set B enables the display of all letters and numbers in the ASCII character set System arrangement Figure 6 5 System arrangement of control barc...

Страница 35: ...cing of 4cm is maintained Figure 6 6 Correct positioning of the control barcode 6 4 1 Controllable functions Measurement value switching between 2 barcode tapes with different value ranges The MVS con...

Страница 36: ...sition with the MVS control barcode If the MVS label is passed over the new tape value is always output relative to the centre of the device or label see figure 6 8 In this situation the hysteresis of...

Страница 37: ...reover the scanner must not be configured while in this position Otherwise a value of zero is output as long as no position label is present in the scanning beam due to the fact that the scanning beam...

Страница 38: ...tion for printer settings see figure 6 9 3 Verify the printing result by measuring the distance between two codes see figure 6 10 4 Cut the code strips and concatenate them It is important that the co...

Страница 39: ...vice on the fastening grooves Figure 7 1 BPS 34 mounting options BT 56 mounting device The BT 56 mounting device is available for mounting the BPS 34 using the fastening grooves It is designed for rod...

Страница 40: ...nic 38 BPS 34 Leuze electronic Figure 7 2 BT 56 mounting device Clamping jaws for mounting on the BPS Clamp profile for mounting to round or oval pipes 16 20mm A Rod holder turnable 360 B Rods 16 20mm...

Страница 41: ...ight of 30mm and 5 for a tape height of 25mm the working range of the reading field curve must also be tak en into account Attention For the position calculation the scanning beam of the BPS 34 must b...

Страница 42: ...le is intended to prevent total reflection on the barcode tape This beam exit is already integrated in the device As a result the BPS can be at the minimum read distance and mounted parallel to the ba...

Страница 43: ...es with integrated heating also observe the following points mount the BPS 34 in a way which provides maximum thermal isolation e g using rubber bonded metal mount in such a way that the device is pro...

Страница 44: ...s e g Simatic Manager for the Siemens programmable logic control the required modules are integrated into a project during commissioning and its settings and parameters are adjusted accordingly These...

Страница 45: ...CC 5VDC for bus termination 2 A N Receive transmit data A line N 3 GND Functional earth for bus termination 4 B P Receive transmit data B line P 5 PE Functional earth Thread PE Functional earth housin...

Страница 46: ...yourself as this may compromise protection class IP 65 Before connecting the device be sure that the supply voltage agrees with the value printed on the name plate Connection of the device and cleanin...

Страница 47: ...e is not changed by the system either If the BPS 34 is operated in a PROFIBUS network configuration must be performed exclu sively via the PROFIBUS The functionality of the BPS 34 is defined via GSE p...

Страница 48: ...application The modules fall into the following categories Parameter module for the configuration of the BPS 34 Status or control modules that influence the input output data Modules that may include...

Страница 49: ...Offset value P Offset value M6 page 57 Scaling P Scaling factor M7 page 59 Switching input P Inversion P Mode P Debounce time P Start up delay P Pulse duration P Switch off delay P Function I State M...

Страница 50: ...checking on off P Switching mode value is above or below the defined limits P Hysteresis P Limit value M16 page 73 Dynamic position limit value 1 P Limit value checking on off P Switching mode value i...

Страница 51: ...ue status 1 I Compare limit value status 2 I Compare limit value status 3 I Compare limit value status 4 I Compare dynamic limit value status M24 page 84 Min Max velocity I Minimum velocity I Maximum...

Страница 52: ...rameters and input output data of other modules which are directly related to the described parameter These cross references must be ob served during configuration The individual modules are numerical...

Страница 53: ...s the hex coding of the default settings Input data Notice A negative number is represented in the input data by a 1 in the most significant bit Output data none Parameter Description Rel addr Data ty...

Страница 54: ...mal value and has no effect on the measurement accuracy Parameter Hex coding of module 2 Resolution The value listed in the table shows the hex coding of the default settings Input data none Output da...

Страница 55: ...en following a new start In order for the BPS 34 to again output the position value without the preset bit 0 1 in the output data must be set Notice In the event of a device change the preset value is...

Страница 56: ...lectronic Input data none Output data Output data Description Rel addr Data type Value range Default Unit CR to module Preset teach Read in the preset value 0 0 Bit 0 1 Teach 0 Preset reset Preset val...

Страница 57: ...s active even following a new start In order for the BPS 34 to again output the tape value bit 0 1 in the output data must be set preset reset The preset value is transmitted to the BPS 34 together wi...

Страница 58: ...no longer affects the position value The offset is not reactivated until the preset function static and dynamic is cancelled The offset value is entered in mm When entering the offset value the scalin...

Страница 59: ...hat the scaling factor is taken into account Affected by this module are Offset value module 5 Static position limit values 1 and 2 modules 14 and 15 Hysteresis of static position limit values 1 and 2...

Страница 60: ...euze electronic 58 BPS 34 Leuze electronic Hex coding of module 6 Scaling The value listed in the table shows the hex coding of the default settings Input data none Output data none Internal address o...

Страница 61: ...he parameter defines the logic of the pending signal In case of an inversion an external HIGH level is interpreted as an internal LOW level 0 unsign 8 0 No active high 1 Yes active low 0 Mode This par...

Страница 62: ...or 4c 5 Reset min max position 13e 7 Start position measure ment 9a 9 Stop position measurement 9b 10 Teach limit value 1 14a 16a 11 Teach limit value 2 15a 17a 12 Reset min max velocity 22b 24 13 St...

Страница 63: ...4 or the dynamic velocity limit value 1 0 1 1 1 2 1 3 1 4 Bits for each 0 No 1 Yes 0 0 0 0 0 25 for static 26 for dynamic Pulse dura tion in ms The parameter defines the switch on time period for the...

Страница 64: ...sition limit value 2 reached position limit value 2 not reached erroneous measurement successful measurement PROFIBUS positive edge PROFIBUS negative edge velocity limit value reached velocity limit v...

Страница 65: ...es by which event the position meas urement is started 0 unsign 8 0 Deactivated 1 After initialisation 2 By event Switching input or start event by setting output bit 0 0 1 7 g Measure ment stop mode...

Страница 66: ...laser is switched off It takes approx 1sec to switch the BPS 34 back on valid measurement values at the interface If the start stop event is to occur at the switching input the function parameter must...

Страница 67: ...outside measurement range or inside meas urement range parameter must be activated in module 8 Hex coding of module 10 Measurement value acquisition The value listed in the table shows the hex coding...

Страница 68: ...low travel speeds the integration depth can be increased here If however a high integration depth is used for high speeds the contouring error is increased With respect to contouring error and exact m...

Страница 69: ...can be influenced using the Static preset Dynamic preset modules module 3 and module 4 respectively and the Offset module module 5 Figure 8 12 Count direction for position calculation Internal address...

Страница 70: ...urement range 1 Measurement range exceeded 0 10 Preset active Indicates a position value output with active static preset or dynamic preset Preset module 0 2 Bit 0 No preset active 1 Preset active 0 3...

Страница 71: ...ince a reset event The in measurement value window only mode only detects extreme values which occur in the time period defined in the MinMax period parameter Parameter Hex coding of module 13 Min Max...

Страница 72: ...Description Rel addr Data type Value range Default Unit CR to module Min position Minimum position for detected period 0 sign32 10 000 000 10 000 000 0 Reset 2 147 483 647 scaled Max position Maximum...

Страница 73: ...settings for the Preset module 3 Offset module 5 and Scaling module 6 modules must be taken into account Parameter Description Rel addr Data type Value range Default Unit CR to module Limit value mod...

Страница 74: ...tings for the Preset module 3 Offset module 5 and Scaling module 6 modules must be taken into account Parameter Description Rel addr Data type Value range Default Unit CR to module Limit value mode 2...

Страница 75: ...the settings for the Preset module 3 Offset module 5 and Scaling module 6 modules must be taken into account Parameter Description Rel addr Data type Value range Default Unit CR to module Limit value...

Страница 76: ...ttings for the Preset module 3 Offset module 5 and Scaling module 6 modules must be taken into account Parameter Description Rel addr Data type Value range Default Unit CR to module Limit value mode 2...

Страница 77: ...o the config ured tolerance time With the delay error output parameter an integration error corre sponds to a missing position value can be signalled immediately or after the tolerance time has elapse...

Страница 78: ...s selected in the PROFIBUS project Parameter none Input data Output data Notice The preset function module 3 must be retaught following a reset Input data Description Rel addr Data type Value range De...

Страница 79: ...culated in the BPS 34 and output in this module module 22 Control velocity must also be activated in the PROFIBUS project Parameter none Input data Notice The scaling of the position value has no effe...

Страница 80: ...pears within the configured time the control notices nothing or only a small change in the velocity value The availability of the system is thereby ensured The delay velocity error output parameter ca...

Страница 81: ...oding of the default settings Input data none Output data none Velocity integration depth Integration time ms 1 2 2 4 3 6 4 default 8 5 10 63 126 64 128 Internal address of module 21 Velocity resoluti...

Страница 82: ...the default settings Parameter Description Rel addr Data type Value range Defaul t Unit CR to module Velocity measure ment start mode The start mode determines by which event the velocity meas urement...

Страница 83: ...pe Value range Default Unit CR to module State Signals the current state of the internal velocity measurement of the BPS 34 0 unsign 8 0 Init 1 Idle 2 Measure 4 Standby 0 Input data length 1 byte c Ou...

Страница 84: ...it 0 25a Dyn velocity limit value status Signals that the dynamic velocity limit value has been exceeded 0 5 Bit 0 No limit value violation 1 Value greater than limit 0 26b Movement status Signals whe...

Страница 85: ...The movement status is displayed for velocities from 0 01m s Attention The Dynamic preset module module 4 the MVS label function and the error tolerance time can be used to activate the messages of t...

Страница 86: ...e controlled via module 22 Velocity measurement control It is also possible to reset values to the initialisation value via module 22 Parameter none Input data Output data none Input data Description...

Страница 87: ...red the switching output is appropriately set Parameter Parameter Description Rel addr Data type Value range Default Unit CR to module Velocity limit value mode Parameter activates or deacti vates lim...

Страница 88: ...00 0 mm Velocity limit value 3 in mm s Limit value is compared to the current velocity 26 unsign 16 0 20 000 0 mm s 23d Velocity hysteresis 3 in mm s Relative offset of switching point 28 unsign 16 0...

Страница 89: ...ge start limit value 1 address 6 Range end limit value 1 address 10 1B 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 Velocity limit value 2 address 14 Velocity hysteresis 2 address 16 Range start limit...

Страница 90: ...with a stored velocity within the defined range If the value is above or below the limit value the dynamic limit value status in module 23 is set and if configured the switching output is appropriate...

Страница 91: ...irection selection Selection of direction depend ent or direction independent limit value checking for dynamic velocity limit value 0 2 Bits 0 Check in both direc tions 1 Only check in one direc tion...

Страница 92: ...according to the real starting value of the used barcode tape If several different barcode tapes are connected to one another in sequence the range end of the corrected tape section must also be ente...

Страница 93: ...24V Hex coding of module 27 Tape value correction The value listed in the table shows the hex coding of the default settings Input data none Output data none Internal address of module 27 Real length...

Страница 94: ...OFIBUS address set PROFIBUS deactivated Incorrect configuration Parameter memory overflow in the control Check wiring Check termination Check PROFIBUS address Activate PROFIBUS interface Check configu...

Страница 95: ...uired Cross the items in the Measures column which you have already examined fill out the fol lowing address field and fax both pages together with your service contract to the fax number listed below...

Страница 96: ...ark 50037230 MS 34 103 ModularhoodwithintegratedconnectorsforBPS 34withthreeM12connectors 50037231 MS 34 105 Modular hood with integrated connectors for BPS 34 with five M12 connectors Part No Type de...

Страница 97: ...n socket A coded Pin Name Core colour 1 VIN brown 2 SWOUT white 3 GND blue 4 SWIN black 5 PE grey Thread PE bare PWR IN SWIN SWOUT 3 2 1 4 GND VIN PE M12 socket A coded Operating temperature range in...

Страница 98: ...al cables on request 10 8 2 Contact assignment for PROFIBUS connection cable KB PB Figure 10 1 Cable structure of PROFIBUS connection cable PROFIBUS connection cable 5 pin socket connector B coded Pin...

Страница 99: ...onnector open line end cable length 2m 50104187 KB PB 5000 SA M12 plug for DP OUT axial connector open line end cable length 5m 50104186 KB PB 10000 SA M12 plug for DP OUT axial connector open line en...

Страница 100: ...de tape 60m long 50038892 BCB 070 Barcode tape 70m long 50038891 BCB 080 Barcode tape 80m long 50038890 BCB 090 Barcode tape 90m long 50037493 BCB 100 Barcode tape 100m long 50040042 BCB 110 Barcode t...

Страница 101: ...of improper cleaning agents can damage the optical window 11 2 Repairs servicing Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or service organisati...

Страница 102: ...Appendix Leuze electronic 100 BPS 34 Leuze electronic 12 Appendix 12 1 EU Declaration of Conformity...

Страница 103: ...8 Configuration tool 45 Connection 16 Accessories 22 Functional earth PE 18 Modular Service Display 12 MSD 1 101 26 PROFIBUS 10 42 Switching input 11 Switching output 11 Voltage supply 9 Connection a...

Страница 104: ...ty 80 Measurement value switching 33 Measuring error tolerance 75 Minimum velocity 84 Modular hood with integrated connectors MS 34 103 22 Modular Service Display 25 Module Control 63 Dynamic position...

Страница 105: ...r 92 GSE file 42 Incoming 19 43 Outgoing 19 43 Project 25 PROFIBUS address 10 PROFIBUS manager 11 Protection class 17 18 19 43 protective conductor 16 Protective housing 41 Pulse duration 59 61 PWR IN...

Страница 106: ...59 Switching output 20 Switch off delay 60 Switch off function 62 Switch on function 61 Symbols 3 T Tape height 9 39 Tape switching 34 Tape value correction 90 Termination Connector TS 02 4 SA 19 Tota...

Страница 107: ......

Страница 108: ...5 88 NL Netherlands Leuze electronic B V Tel Int 31 0 418 653544 Fax Int 31 0 418 653808 PT Portugal LA2P Lda Tel Int 351 0 21 4447070 Fax Int 351 0 21 4447075 PL Poland Balluff Sp z o o Tel Int 48 0...

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