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Maintenance and cleaning

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Vento

4 Maintenance and cleaning

Warning!
Risk of injury during maintenance work.
This can lead to crushing due to inadvertent start-up of the machine or short circuit.

•

Disconnect the electrical power supply before starting maintenance, repair and cleaning work.

•

Wear appropriate working and protective clothing during all work.

Caution!
Risk of injury due to high suction power of the blower.
Long hair or loose objects can be snagged in the blower.

•

Keep loose objects away from the area in front of the intake grille.

•

Tie up long hair.

Advice!

Clean the hopper, rotary feeder shafts, agitator and blower in dry condition!
Never clean the spreader with a high-pressure cleaner or highly acidic cleaning agents.
Do not use any greases or oils. Note the instructions from the manufacturers.

4.1 Maintenance schedule

Maintenance activity

Interval

Remark

Calibration test

At the beginning of a season or fol-

lowing a product or product batch

change

See

3.4.8 "Spreading tables and cal-

ibration procedure"

Check the rotary feeder shafts for

contamination and wear

After 20 operating hours and at the

end of the season

Cleaner or renew the rotary feeders,

see

4.3 "Rotary feeder shaft"

Check brushes for contamination or

wear, clean or renew if necessary

After each product change

See

4.5 "Brushes"

Clean the container and agitator

After each season or product

change

See

4.2 "Spreading material hopper"

Check the seal between the hopper

and spreader

When the hopper is removed/re-

newed

and at the end of the season

Visual inspection: seal must be in

contact all the way around, see

4.2

"Spreading material hopper"

Check drive belt for wear

After 100 operating hours or every

month and at the end of the season

See

4.4 "Drive belt"

Check all felt seals for wear

After 100 operating hours or every

month and at the end of the season

Содержание Vento

Страница 1: ...Operating manual with parts list Vento Controller LAS PSM Software from Version 8 08 onwards Last updated February 2015 Serial number Software version Translation of original operating manual ...

Страница 2: ...960 Fax 49 7348 959 640 www lehner eu info lehner eu This document is not allowed to be distributed duplicated or utilised nor is its content allowed to be communicated without express permission Contraventions shall require compensation in damages All rights reserved in the event of patent utility model or design registration English ...

Страница 3: ...7 2 Mounting and start up 8 2 1 Implement holder 8 2 2 Installing hoses 8 2 3 Electrical connection 9 2 4 Filling the Vento 10 3 Operation 12 3 1 Controls on the control panel 12 3 2 Switching on off 12 3 3 Information shown on the display 12 3 4 General setting possibilities and displays 13 3 5 Automatic dosing 18 3 6 Setting the blower 19 3 7 Changing the settings 20 3 8 Manual mode 20 3 9 Resid...

Страница 4: ...Rotary feeder shaft 26 4 4 Drive belt 27 4 5 Brushes 28 4 6 Blower 29 5 Storage and disposal 30 6 Appendix 31 6 1 Identification 31 6 2 Dimensions 31 6 3 Overview of rotary feeder shafts 33 6 4 Formulas 33 6 5 Spreading material lists 34 6 6 Spare parts and accessories 39 ...

Страница 5: ...viron mental protection Observe all applicable standards and guidelines Observe the safety instructions Wear appropriate working and protective clothing Avoiding injury to personnel or damage to vehicles incurring liability Before operation check that the spreader is safely and correctly attached to the carrier vehicle Do not take the spreader into operation if there are technical safety defects M...

Страница 6: ...owing and due to technical reasons permit application by dosing In case anything is unclear please contact the product specialists at Lehner The pneumatic granulate doser is only allowed to be used within the scope of its designated use 1 6 Reasonably predictable misuse Vento is only allowed to be used for permitted seeds and fertiliser Vento is only allowed to be used on approved carrier vehicles...

Страница 7: ...be returned carriage paid Any changes to cable or plug connections without factory approval automatically invalidate the entire warranty Rusted bearings are not subject to the manufacturer s warranty Motors are not allowed to be opened or dismantled On receipt Please check the goods on receipt to ensure they are undamaged and nothing is missing If there has been damaged in transit please inform th...

Страница 8: ...ions Before operation check the attachment of the spread er on the universal holder The attachment must be se cured with the safety bolts 1 If replacing them use M10 bolts with a strength class of at least 8 8 with self locking nuts Optionally mounting is possible using U brackets 2 on a square tube with dimensions 80 80 mm to 120 120 mm 2 2 Installing hoses Advice Route hoses with as few bends as...

Страница 9: ...or cables with incorrect dimensions can lead to malfunctions and damage to the spread er Any changes to cable or plug connections without factory approval automatically invalidates the entire warranty Changes to cables undertaken by the customer are taken into account in the case of repair Only use original ca bles or ones approved by the manufacturer You must consult with the manufacture before c...

Страница 10: ...spreading material hopper is open due to spread ing material being thrown out and rotating parts This can cause injuries to the eyes and crushing injuries Only operate when the hopper cover is closed Always switch off the spreader and blower before opening the spreading material hopper Warning Risk of injury Wear appropriate working and protective clothing during all work Comply with the regulatio...

Страница 11: ...tted ac cording to the spreading material table and that the load relief roof of the agitator has been mounted cor rectly 4 Fill the spreading material making sure that no for eign bodies or impurities get into the hopper 5 Before closing the hopper make sure that the seal is in place all round between the hopper and the hopper cover 6 Close the hopper with the four rubber clamping bands 2 making ...

Страница 12: ...avigating through various menu functions 10 Switch automatic dosing on and off 11 Blower speed Connections 6 Socket for wheel sensor 7 Control cable from spreader 8 Battery cable 6 mm 9 Socket for EHR magnet sensor or 7 pin connection GPS Y cable 3 2 Switching on off When the control panel is switched on the versions of the hardware and software are displayed briefly Press the key LED above the ke...

Страница 13: ...ct lists and deleting products Qty adaptation Calibrating the wheel sensor Setting the EHR signal Entering the calibration values Creating products 3 4 1 Language Switch off the spreader Press the key the key and the On Off key simultaneously Keep all three keys pressed for about 3 seconds L ng g Engli Press the key to set the language L ng g Engli Use the On Off key to exit the menu 3 4 2 Display...

Страница 14: ...ly possible if several products have already been stored Product 1 is a factory setting Creating new products see Chapter 3 4 8 Spreading ta bles and calibration procedure Press toggle switch The selected value flashes and can be set To move to the next item or to return to operating mode press the toggle switch again c Press the keys to switch between the stored products or to change the numerica...

Страница 15: ...r rear hydraulics of the carrier vehicle are lifted The spread er can be stopped manually at any time using the control panel The signal can be detected by means of a 7 pin plug or a sensor signal 7 pin socket 1 Connect the connecting cable of the control panel to the 7 pin signal socket of the carrier vehicle 2 Set the EHR signal of the carrier vehicle depending on whether the carrier vehicle sen...

Страница 16: ...tion socket The hydraulic signal is taken from the 7 pin EHR socket of the carrier vehicle or from the sensors attached to the lower link install magnet with sensor on lower link option Depending on the carrier vehicle the signal is output on lifting or on lowering Check the EHR signal is set correctly and correct it if necessary Press the Automatic dosing key for approx 6 seconds Qty d t tio Pres...

Страница 17: ...he Automatic dosing key to return to the operating mode or wh If both an EHR signal and a wheel sensor signal are being output the wheel sensor signal always takes priority 3 4 8 Spreading tables and calibration procedure Calibration procedure 1 Pull off all hoses on the spreader 2 Place a collecting container under the outlets 3 Start the calibration procedure Briefly press the toggle switch twic...

Страница 18: ...e switch twice to save the name in the spreading table The program automatically returns to the operating mode 3 5 Automatic dosing With automatic dispensing the speed of the rotary feeder is calculated according to the following values Speed Output rate Working width Calibration value of the spreading material The calibration value can be stored in a spreading table see Chapter 3 4 8 Spreading ta...

Страница 19: ...dible signals indicate there is a fault and dosing has not been started The green LED flashes if the speed or lifting gear signal is not received Stopping automatic dosing The spreading procedure can be stopped at any time by pressing the key Otherwise dosing is stopped automatically when the hydraulics are raised or the travel speed is less than 1 5 km h The spreading procedure restarts when both...

Страница 20: ...tween the stored products or to change the numerical values 3 8 Manual mode In manual mode the speed of the rotary feeder is set manually Setting Press the Automatic dosing key This changes over between automatic dosing and manual mode Display in manual mode The following appears on the display Manual Manual operating mode Speed of the rotary feeder in rpm Dosing OFF Rotary feeder valve drive moto...

Страница 21: ...ime by pressing the key 3 9 Residual discharge Caution Risk of environmental pollution due to incorrect handling of fertilisers Comply with regulations and laws of the country in question Make sure that no fertiliser is spilled onto the ground Comply with the instructions from the fertiliser manufacturer regarding handling storage and disposal of the fertilisers Advice To avoid damage to property ...

Страница 22: ... connected to the control panel O circulating No signal from the wheel sensor or speed is too slow slower than 1 5 km h 3 11 Troubleshooting Error Possible cause Action to take Output rate excessive insufficient Incorrect settings Perform a calibration test enter the correct value and confirm see Chapter 3 4 8 Spreading tables and calibration procedure Poor continuous flow output rate too low or r...

Страница 23: ... contamination leads to blockage Clean the blower when dry see Chapter 4 6 Blower Hose grommet does not stay in place or fails to engage Pressure element in the holder contaminated Renew the pressure element if nec essary Distance between the sensor and wheel nuts too large Check the distance and set if neces sary Distance should be less than or equal to 4 mm Contact problems Check the wheel senso...

Страница 24: ...intenance schedule Maintenance activity Interval Remark Calibration test At the beginning of a season or fol lowing a product or product batch change See 3 4 8 Spreading tables and cal ibration procedure Check the rotary feeder shafts for contamination and wear After 20 operating hours and at the end of the season Cleaner or renew the rotary feeders see 4 3 Rotary feeder shaft Check brushes for co...

Страница 25: ...tenance work This can lead to crushing due to inadvertent start up of the machine or short circuit Disconnect the electrical power supply before starting maintenance repair and cleaning work Wear appropriate working and protective clothing during all work 1 Empty the hopper if necessary see Emptying the hopper 2 Remove the agitator and clean it see Cleaning the agitator 3 Clean the hopper agitator...

Страница 26: ...w two knurled screws 1 each on the blower and drive ends 2 Remove the hopper and clean or renew it as re quired 3 Check the seal between the spreader and hopper before mounting The seal must make contact all the way around 4 Reattach the hopper with the four screws 1 4 3 Rotary feeder shaft Advice Different spreading material may require special rotary feeders For changing it is recommended that y...

Страница 27: ...6 6 5 Spare parts for rotary feeder shaft green 2 x 2 5 ccm 6 6 6 Spare parts for rotary feeder shaft blue 1 x 5 0 ccm 6 6 7 Spare parts for rotary feeder shaft blue 2 x 5 0 ccm 6 6 8 Spare parts for rotary feeder shaft red 1 x 10 ccm 6 6 9 Spare parts for rotary feeder shaft red 2 x 10 ccm Installing the rotary feeder shaft 1 Insert the shaft into the holder as far as the stop If this is difficul...

Страница 28: ...ove holder 2 3 Removing the drive see Drive belt 4 Apply pressure with a flat tool e g Allen key to push the brushes 3 crinkled fibres 4 smooth fibres a short distance from the drive end to the blower end 5 Pull out brushes 3 crinkled fibres 4 smooth fibres straight on the blower end 6 Check the brushes and clean or renew them if nec essary 7 Push the brushes back in at least until they are flush ...

Страница 29: ...ea in front of the intake grille Tie up long hair The blower does not require maintenance If there is a malfunction check the blower for blockages due to contamination Clean the blower in dry condition if necessary and check it can turn freely The blower cover with the intake grille can be removed for cleaning if necessary by unscrewing the screws Re new the self locking screws when reinstalling t...

Страница 30: ...emperature range from 10 to 50 C Disposal Caution Risk of environmental pollution due to incorrect handling of fertilisers Comply with regulations and laws of the country in question Make sure that no fertiliser is spilled onto the ground Comply with the instructions from the fertiliser manufacturer regarding handling storage and disposal of the fertilisers Dispose of the spreader and pesticide or...

Страница 31: ...Identification The serial number of the spreader is shown at the rear right on the inside of the frame Note the serial number in this operating manual so that it is readily available for inquiries 6 2 Dimensions Vento 8 row with 120 l hopper ...

Страница 32: ...Appendix 32 52 1 0 Vento Vento 8 row with 230 l hopper All dimensions are subject to technical modifications ...

Страница 33: ... 33 52 6 3 Overview of rotary feeder shafts Rotary feeder shaft 1 x green per hose 73316 2 x green per hose 73319 1 x blue per hose 73317 2 x blue per hose 73320 1 x red per hose 73318 2 x red per hose 73321 6 4 Formulas ...

Страница 34: ...min 90 1201 50 g min 2378 70 g min 100 1335 00 g min 2643 00 g min 110 1468 50 g min 2907 30 g min 120 1602 00 g min 3171 60 g min Phacelia Rotary feeders per hose outlet 1 x green Rotary feeders per hose outlet 2 x green Speed rpm 1384 00 g calibration sample 2718 00 g calibration sample 5 69 20 g min 135 90 g min 10 138 40 g min 271 80 g min 20 276 80 g min 543 60 g min 30 415 20 g min 815 40 g ...

Страница 35: ...1067 40 g min 2084 40 g min 100 1186 00 g min 2316 00 g min 110 1304 60 g min 2547 60 g min 120 1423 20 g min 2779 20 g min Microstar PZ Rotary feeders per hose outlet 1 x green Rotary feeders per hose outlet 2 x green Speed rpm 289 00 g calibration sample 598 00 g calibration sample 5 14 45 g min 29 90 g min 10 28 90 g min 59 80 g min 20 57 80 g min 119 60 g min 30 86 70 g min 179 40 g min 40 115...

Страница 36: ...20 g min 100 209 00 g min 418 00 g min 110 229 90 g min 459 80 g min 120 250 80 g min 501 60 g min Perennial rye grass Rotary feeders per hose outlet 1 x blue Rotary feeders per hose outlet 2 x blue Speed rpm 1023 00 g calibration sample 2047 00 g calibration sample 5 51 15 g min 102 35 g min 10 102 30 g min 204 70 g min 20 204 60 g min 409 40 g min 30 306 90 g min 614 10 g min 40 409 20 g min 818...

Страница 37: ...174 50 g min 100 653 00 g min 1305 00 g min 110 718 30 g min 1435 50 g min 120 783 60 g min 1566 00 g min Wolffs mixture with sunflowers Rotary feeders per hose outlet 1 x red Rotary feeders per hose outlet 2 x red Speed rpm 642 00 g calibration sample 1270 00 g calibration sample 5 32 10 g min 63 50 g min 10 64 20 g min 127 00 g min 20 128 40 g min 254 00 g min 30 192 60 g min 381 00 g min 40 256...

Страница 38: ...00 g min 50 288 00 g min 577 50 g min 60 345 60 g min 693 00 g min 70 403 20 g min 808 50 g min 80 460 80 g min 924 00 g min 90 518 40 g min 1039 50 g min 100 576 00 g min 1155 00 g min 110 633 60 g min 1270 50 g min 120 691 20 g min 1386 00 g min Oats Rotary feeders per hose outlet 2 x red Speed rpm 516 00 g calibration sample 5 25 80 g min 10 51 60 g min 20 103 20 g min 30 154 80 g min 40 206 40...

Страница 39: ...g unit comprising 81842 81762 81867 81842 Agitator bearing holder 81762 DIN 625 SKF SKF 6001 2RS1 81867 Felt ring 35 15 3 81912 Residual discharge chute 81020 Star knob screws 40 M6x14 for residual discharge 73316 Rotary feeder shafts 1 x 2 5 ccm alternative gear shafts 73317 73318 73319 73320 73321 81913 Brush with crinkled fibres 81914 Brush with smooth fibres ...

Страница 40: ...Appendix 40 52 1 0 Vento Vento 8 row Component number Description 81872 Round belt 81868 Felt ring 37 25 5 81598 Hose grommet ...

Страница 41: ... cover for 120 litre hopper 81786 Rubber clamping band 20 cm for Vento hopper 81787 Button back isosceles for Vento hopper 81788 Button black for Vento hopper cover 80116 Star knob screws 50 mm M8x14 mm 80637 Sealing tape sealing transition from hopper to hopper platform 80670 Edge protection with cushion sealing hopper with hopper cover ...

Страница 42: ...ver for 230 litre hopper 81786 Rubber clamping band 20 cm for Vento hopper 81787 Button back isosceles for Vento hopper 81788 Button black for Vento hopper cover 80116 Star knob screws 50 mm M8x14 mm 80637 Sealing tape sealing transition from hopper to hopper platform 80670 Edge protection with cushion sealing hopper with hopper cover ...

Страница 43: ...otary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3 81839 1 Rotary feeder shaft end disc 4 81859 1 Rotary feeder shaft felt ring holder motor end 5 81870 1 Felt ring 65 36 10 45 6 81869 1 Felt ring 65 2 40 10 7 81858 1 Rotary feeder shaft felt ring holder pressure piece end 11 2 Hexagon nut DIN 439 M18 x 1 5 12 1 Washer DIN 125 A 19 18 81644 15 Rotary feeder 0 ccm 20 81638 8 Rotary feeder 2 5 ccm 23...

Страница 44: ...otary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3 81839 1 Rotary feeder shaft end disc 4 81859 1 Rotary feeder shaft felt ring holder motor end 5 81870 1 Felt ring 65 36 10 45 6 81869 1 Felt ring 65 2 40 10 7 81858 1 Rotary feeder shaft felt ring holder pressure piece end 11 2 Hexagon nut DIN 439 M18 x 1 5 12 1 Washer DIN 125 A 19 18 81644 7 Rotary feeder 0 ccm 20 81638 16 Rotary feeder 2 5 ccm 23...

Страница 45: ...otary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3 81839 1 Rotary feeder shaft end disc 4 81859 1 Rotary feeder shaft felt ring holder motor end 5 81870 1 Felt ring 65 36 10 45 6 81869 1 Felt ring 65 2 40 10 7 81858 1 Rotary feeder shaft felt ring holder pressure piece end 11 2 Hexagon nut DIN 439 M18 x 1 5 12 1 Washer DIN 125 A 19 18 81644 15 Rotary feeder 0 ccm 23 81791 2 Rotary feeder distance 7...

Страница 46: ...tary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3 81839 1 Rotary feeder shaft end disc 4 81859 1 Rotary feeder shaft felt ring holder motor end 5 81870 1 Felt ring 65 36 10 45 6 81869 1 Felt ring 65 2 40 10 7 81858 1 Rotary feeder shaft felt ring holder pressure piece end 11 2 Hexagon nut DIN 439 M18 x 1 5 12 1 Washer DIN 125 A 19 18 81644 7 Rotary feeder 0 ccm 23 81791 2 Rotary feeder distance 7 m...

Страница 47: ...tary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3 81839 1 Rotary feeder shaft end disc 4 81859 1 Rotary feeder shaft felt ring holder motor end 5 81870 1 Felt ring 65 36 10 45 6 81869 1 Felt ring 65 2 40 10 7 81858 1 Rotary feeder shaft felt ring holder pressure piece end 11 2 Hexagon nut DIN 439 M18 x 1 5 12 1 Washer DIN 125 A 19 18 81644 15 Rotary feeder 0 ccm 21 81640 8 Rotary feeder 10 ccm 23 8...

Страница 48: ...y feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3 81839 1 Rotary feeder shaft end disc 4 81859 1 Rotary feeder shaft felt ring holder motor end 5 81870 1 Felt ring 65 36 10 45 6 81869 1 Felt ring 65 2 40 10 7 81858 1 Rotary feeder shaft felt ring holder pressure piece end 11 2 Hexagon nut DIN 439 M18 x 1 5 12 1 Washer DIN 125 A 19 18 81644 7 Rotary feeder 0 ccm 21 81640 16 Rotary feeder 10 ccm 23 8179...

Страница 49: ...r Universal holder Object Compo nent Number Description 1 81874 1 Transport and storage frame 3 81804 2 Component locking plate 4 6 Hexagon bolt ISO 4018 M12 x 55 6 80410 4 U bracket M12x50 galvanised 7 8 Washer DIN 125 2 B 13 8 14 Hexagon nut DIN 934 M12 9 12 Washer DIN 125 2 B 13 ...

Страница 50: ...6 9 4 Washer DIN 125 1 B 6 4 12 81907 2 U bracket for baffle plate 40x40 M8 galvanised 13 4 Washer DIN 125 A 8 4 15 4 Hexagon nut DIN 985 M8 6 6 11 Vento accessories Art no Description 73201 Wheel sensor 72141 Headland Manager sensor magnet 73210 Headland Manager Y plug for sensor speed signal 81603 GPS receiver for speed signal 73328 Y cable AccoSat for speed signal via GPS receiver as well as VG...

Страница 51: ...Vento 1 0 51 52 ...

Страница 52: ...52 52 1 0 Vento LEHNER Agrar GmbH Häuslesäcker 5 9 D 89198 Westerstetten Tel 49 7348 95 960 Fax 49 7348 959 640 www lehner eu info lehner eu ...

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