Operating Instructions
ACS Addressable Compressor Monitoring Unit
Monitors ten physical parameters
BA 073157.020/10.14
Страница 1: ...Operating Instructions ACS Addressable Compressor Monitoring Unit Monitors ten physical parameters BA 073157 020 10 14 ...
Страница 2: ...al Sensors 12 External contact sensor 12 External 20 to 80 C temperature sensor ambient temperature 13 External 50 to 180 C temperature sensor compressor temperature 13 External 0 to 10 bar pressure sensor 13 System Voltage and Compressor Runtime 13 System Voltage 13 Compressor Runtime 13 Pressure Hose Connection 14 The Lancier Tx Bus 15 Encoding 15 Encoding Table 16 Commissioning 17 Operation of ...
Страница 3: ...000 Ordering Data Page 3 Operate an MFR with the ACS 22 Read out MFR Values 22 Reset maintenance counter 22 Show MFR Alarm Conditions 23 MFR Alarm Display Test 23 MFR Alarm Display deactivate humidity monitoring 23 Read out MFR Settings 24 Read out MFR Info 24 Service mode 25 Change ACS Settings 25 Change MFR Settings 26 Set up ACS Top Value 27 Set up Air Flow Value 27 Declaration of Conformity 28...
Страница 4: ... 2 System voltage 115 230 V AC voltage 50 V AC 1024 Hz voltage 90 V AC 1792 Hz Address on the Tx bus n 1 n coded address 3 Compressor runtime 0 10 000 s most recent cycle 0 10 000 s 1000 2000 Hz Resolution 10 s 1 Hz Address on the Tx bus n 2 n coded address 4 Compressor operating hours 0 10 000 h 0 10 000 h 1000 2000 Hz Resolution 10 h 1 Hz Address on the Tx bus n 3 n coded address 5 Relative humi...
Страница 5: ...olution 0 01 bar 1 Hz Max measuring error at 25 C 2 5 FS Max temperature drift 0 075 FS C Temperature range of the medium 0 90 C Address on the Tx bus n 8 n coded address 10 Flow module ACS 5000 Total air flow 0 5000 l h standard liter 20 C 0 5000 l h 1000 2000 Hz Resolution 5 l h 1 Hz Max measuring error 10 FS Max overpressure 1 bar Address on the Tx bus n 9 n coded address optional Flow module A...
Страница 6: ...he place of use the recognized technical regulations for safe and professional operation shall also be observed Designated Use The ACS addressable compressor monitoring unit enables assessment of the operational status of stationary pressurization equipment by measuring physical parameters that are based on defined technical data see pp 4 and 5 Any non compliant use excludes the manufacturer from ...
Страница 7: ...upplied dummy plugs 25 Risk of damage Only the supplied hose connectors are to be used The use of angled or narrow connections could result in false flow readings owing to a nozzle effect Make sure that the flow direction is adhered to Only dry oil free solvent free and filtered 5 µm air should be conducted into the device Do not make any modifications to the device Mounting maintenance and repair...
Страница 8: ...contact is also provided An optional total air flow module and sensors for ambient temperature com pressor temperature and compressor pressure are also available If supplied with an LC display all measured parameter can be displayed directly at the monitoring unit see page 19 These readings can be transmitted for analysis to the LANCIER monitoring sys tem via the Lancier Tx bus The readings allow ...
Страница 9: ... of an external pressure sensor 10 bar 11 Power line clamp for connection of a compressor power supply monitor 12 Compressor Comp clamp for connection of a compressor runtime monitor 13 Reset button Holding this button down for 5 seconds resets the operating time counter to zero 14 CAN TX jumper Must be inserted in the TX position 16 Encoding switches for TX bus address 17 Flow module 19 H1 contac...
Страница 10: ...all strong enough to support the device The holes should be 148 mm apart horizontally and 88 mm apart vertically Open the housing cover by removing its four screws 3 Mount the device on a wall using the screws and wall anchors provided Make sure the device is attached to the wall with the wire connectors facing upwards Fasten the four screws 2 tightly in the wall in such a way that there is no pla...
Страница 11: ...amage Lead the connecting wire through the supplied screw fittings 24 Tighten down the screw fittings 24 in such a way that a the wire does not move when tugged on and b the wire inlet is sealed Only use wire that is 3 to 6 5 mm in diameter In order to achieve an impermeable seal avoid using twisted wire Seal all unused wire inlets with the 24 25 supplied dummy plugs 25 Safety advisory Ground at l...
Страница 12: ...he clamp with the grounding symbol on it 2 Wire Bus A 2 wire bus enables transmission of measurement readings to the monitoring system by the LANCIER Tx bus The wire is to be connected at the a and b contacts on the Remote wire clamp 6 Humidity Sensor The relative humidity sensor is integrated into the device 22 and prewired Outlet Air Temperature Sensor The exhaust air temperature sensor is integ...
Страница 13: ... and o contacts on the Pressure screw clamp 10 System Voltage and Compressor Runtime Allowable diameter per strand inflexible wire 0 2 1 5 mm2 sheathed flexible wire 0 2 0 75 mm2 At least one PE ground wire is to be clamped at all times System Voltage To monitor system voltage i e any voltage drop to below 50 V AC connect the Power line clamp 11 to the system power supply wire Realize the connec t...
Страница 14: ...rance 0 05 mm 0 1 mm inner diameter 6 mm PU hose external diameter 8 mm tolerance 0 10 mm 0 1 mm inner diameter 6 mm To dismantle the hose e g for repair work press the gray ring in the connec tor 23 toward the housing 22 which will unclamp the hose and at the same time pull the hose out Allowable hoses ACS 10000 PA hose external diameter 10 mm tolerance 0 05 mm 0 1 mm inner diameter 8 mm PU hose ...
Страница 15: ... a narrow slotted screwdriver see encoding table Lower switch 0 off Upper switch 1 on The values of the switch is defined as follows Switch 1 value 1 Switch 2 value 2 Switch 3 value 4 Encoding switch 16 33 Switch 4 value 8 set to 27 Switch 5 value 16 Switch 6 value 32 Switch 7 value 64 Switch 8 test switch should be set to off The lowest address n is to be encoded All other ACS sensors are automat...
Страница 16: ...ual of the Testbox Safety advisory Check all transducers before use in order to avoid later malfunction switch in position ON switch in position OFF Code 64 32 16 8 4 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Code 64 32 16 8 4 2 1 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Code 64 32 16 8 4 2 1 65...
Страница 17: ...he operating voltage Switch on the 20 72 V DC supply voltage of the ACS The ACS starts automatically when the pressurization system is engaged Its display shows up with the screen content last shown for more than 10 sec onds Factory setting is display D1 the ACS is ready for operation ...
Страница 18: ...odes of operation according to the displayed menu In the display B the active menu item is tagged by the marker The marker can be moved up and down by the equivalent softkeys Menu items are selected by pressing the softkey select The softkey back or the menu item back lead to the next higher menu level All appearing menus and submenus are shown on the next page ...
Страница 19: ...Page 19 Menu Configuration ...
Страница 20: ...ompressor runs or is shut down Runtime value sec Last compressor runtime in seconds Operating value h Total operating hours of the equipment Humidity value rh Relative humidity of the output air in Air Temp value C Temperature of the output air in C Ext Temp value C Ambient temperature in C option external temperature sensor must be installed Comp Temp value C Compressor temperature at cylinder in...
Страница 21: ...the value to set Brightness Brightness of the display value 0 15 Timeout min Period in minutes for shut down of display illumination when dis play is idle value 0 250 Press the softkey select to chose the displayed value Use softkeys A up and down to increase or to reduce the value Press the softkey set to store the displayed value Read out Display Info Menu selection Menu D1 Display Info Press so...
Страница 22: ...st compressor run time in seconds Maintenance value h remaining time until next maintenance in hours Operating value h total operating hours of the equipment Reset maintenance counter The maintenance counter of the MFR can be reset via the ACS Go to display D3 4 as described in chapter Read out MFR Values Press softkeys Maint and reset at the same time for 5 seconds The value Maintenance will be r...
Страница 23: ...rms change to 1 in the ACS display At the MFR the alarm LEDs F H M N and T Runtime as well as the signal output LEDs W A and N come up All alarms must show up in the remote control center MFR Alarm Display deactivate humidity monitoring Press softkey F off in display D3 5 to deactivate the humidity monitoring of the MFR The signalisation Fo changes to 0 in the ACS display The LED F on at the MFR g...
Страница 24: ...50 sec after compressor shut down Comp S up value s Opening period of both valves to avoid a compressor start against counter pressure 125 125 sec Runtime max value s Maximum compressor runtime 0 10 000 sec Maint max value h Maintenance interval 0 10 000 h Operating value h Total operating hours of the equipment 0 99 999 h for changes refer to service mode page 26 Read out MFR Info Menu selection ...
Страница 25: ...ings Menu selection Menu D2 3 back Press softkey select Menu D1 Disp Device ACS Press softkey select Menu D2 1 ACS Settings Press softkey select Display D3 2 ACS Settings shows up The value of the total operating hours of the equipment can be changed here e g after replacement of the ACS or the compressor Use softkeys A up and down to scroll to the value Operating Press softkey select Use softkeys...
Страница 26: ...nents of the pres surization equipment Use softkeys A up and down to scroll to the value to set Press softkey select Use softkeys A up and down to increase or to reduce the value Press the softkeys for a longer time to increase the rate of value changes If no runtime monitoring is required set parameter Runtime max to 0s Press the softkey set to store the changed value MFR Settings Valve 1 60s Val...
Страница 27: ...tkey select Menu D2 1 ACS Settings Press softkey select The air flow value must be set accordingly to the mounted flow module Factory setting is already appropriate Display D3 2 ACS Settings shows up Use Softkeys A up and down to select menu item flow max Press softkey select Use softkeys A up and down to change between 5000 and 10000 l h Press softkey set to store the selected value The service m...
Страница 28: ... meets the relevant health and safety requirements of the following EC directives 2006 95 EG Low voltage directive 2004 108 EG Electromagnetic compatibility For proper implementation of the health and safety require ments named in the EC directives the following standard s and or technical specification s have been consulted EN 60950 Safety of information technology equipment EN 61326 1 Electrical...
