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FLIP

®

  01.12.2012

English / Englisch

1 Introduction 

....................................................................................................................................................................4

1.1 

Features of the machine ...............................................................................................................................................4

1.2 

Description of the machine ..........................................................................................................................................4

1.3 

Proper use as intended .................................................................................................................................................4

1.4 Protective 

devices 

.........................................................................................................................................................5

2 

Hazard warnings and safety instructions ...................................................................................................................5

2.1 Hazard 

warnings 

............................................................................................................................................................5

2.2 

General safety instructions ..........................................................................................................................................8

3 Technical 

data 

..............................................................................................................................................................10

4 Commissioning 

.............................................................................................................................................................12

4.1 

Preparing the machine ................................................................................................................................................12

4.2 

Connecting the power cable ......................................................................................................................................13

4.3 

Starting the machine ...................................................................................................................................................14

4.4 

Switching off the machine ..........................................................................................................................................15

5 

Working with the FLIP

®

 ...............................................................................................................................................16

5.1 

General application tips ..............................................................................................................................................16

5.2 

Replacing the sanding medium ..................................................................................................................................17

5.3 

Emptying the dust bag .................................................................................................................................................19

6 

Transport and storage .................................................................................................................................................23

7 

Maintenance work and replacement of wearing parts ...........................................................................................24

7.1 

Cleaning and care........................................................................................................................................................25

7.2 

Tightening the V-belt ...................................................................................................................................................26

7.3 

Replacing the V-belt ....................................................................................................................................................27

7.4 

Replacing the complete sanding plate ......................................................................................................................29

7.5 

Replacing the motor pulley .........................................................................................................................................30

7.6 

Replacing the carbon brushes ...................................................................................................................................32

7.7 

Checking the dust suction system .............................................................................................................................34

7.8 

Adjusting the guide rollers .........................................................................................................................................35

7.9 

Replacing the wheels and the guide rollers .............................................................................................................38

7.10  Adjusting the wall-protecting roller ..........................................................................................................................39

7.11  Replacing the wall-protecting roller .........................................................................................................................40

8 

Regular inspection and maintenance work in accordance with accident prevention regulations ...................41

9 

Causes of faults ...........................................................................................................................................................43

10 Circuit 

diagram.............................................................................................................................................................47

11 Spare 

parts 

...................................................................................................................................................................48

12 Service 

passport 

..........................................................................................................................................................59

13 

EU Declaration of conformity .....................................................................................................................................60

CONTENTS

WARNING!

Death, severe physical injury

 or 

significant property damage

 can occur if the cor-

responding cautionary measures are not taken.

CAUTION!

Moderate to light physical injury

 or 

property damage

 can occur if the corresponding 

cautionary measures are not taken.

ATTENTION!

An 

undesired event

 can occur if the corresponding instructions are not followed.

3

Содержание Flip

Страница 1: ...ND STAIR SANDING MACHINE FLIP FLIP English Englisch Operation Maintenance Safety Translation of original operating instructions for the edge corner and stair sanding machine 00 320 20 002 01 12 2012 0...

Страница 2: ...nglish Englisch FLIP COMPONENTS Dust bag Rocker switch Guide roller Handle Motor Attachment Fig 1 Components of the edge corner and stair sanding machine FLIP Motor cable Fan housing Pipe socket with...

Страница 3: ...lt 27 7 4 Replacing the complete sanding plate 29 7 5 Replacing the motor pulley 30 7 6 Replacing the carbon brushes 32 7 7 Checking the dust suction system 34 7 8 Adjusting the guide rollers 35 7 9 R...

Страница 4: ...f the machine There are three different attachments for the FLIP part numbers are in Section 11 Spare parts short attachment for sanding edges and stairs long attachment for sanding edges and below ra...

Страница 5: ...uality of the original L GLER cable The power cable must be protected from mechanical and or electrical damages in the workplace WARNING RISK OF DEATH RISK OF INJURY RISK OF FIRE Be certain to read th...

Страница 6: ...ed floors or metal Therefore the ma chine must always be cleaned carefully directly after sanding Be certain to note the warning notices of the paint oil and wax manufacturers Cloths pads et cetera wh...

Страница 7: ...te is on the floor Therefore tip the machine backwards slightly to start the machine Section 4 3 Starting the machine Do not reach into rotating tools or parts of the machine Do not let children or ot...

Страница 8: ...INSTRUCTIONS Provide good illumination in the workplace Well lit construction sites reduce the risk of injury and allow you to better evaluate the quality of your work Keep your work area clean Untid...

Страница 9: ...ng perfectly and as intended Check whether the moving parts are working properly that they are not sticking that no parts are broken whether all parts are in perfect condition and installed properly a...

Страница 10: ...Overall width 260 mm 10 2 Total weight 9 8 kg 21 6 lbs Dust emissions at workplace 0 2 mg m 0 0024 gr cu yd measured as per the testing requirements GS HO 15 of German lumber industry professional as...

Страница 11: ...on of the wearing parts mentioned below at regular intervals in order to be able to work safely and optimally at all times Replace the following in case of wear and or damage Extension cable Motor cab...

Страница 12: ...ng materi als according to the environmental regulations 2 Pull out the stop bolt on the suction socket of the fan housing Fig 2 1 and at the same time insert the pipe socket into the fan housing Fig...

Страница 13: ...ge using the two quick release fasteners Fig 4 4 2 CONNECTING THE POWER CABLE 1 Insert the plug of the motor cable in the coupler of the exten sion cable Fig 5 2 Attach the extension cable coupler to...

Страница 14: ...button does not snap into switch position I do not continue sanding Otherwise the motor can be permanently damaged Remedy the following causes for the malfunction The electrical network has undervolt...

Страница 15: ...ig 7 2 Flip the rocker switch to O Fig 8 2 The switch button will snap into the place and the motor will be switched off 3 Wait until the sanding plate comes to a complete stop before stand the machin...

Страница 16: ...ed by starting the first sanding operation with the finest grit grade possible Prevent sanding marks made by previously used grit grade by adhering to the order of the sandpaper grit grade and never s...

Страница 17: ...ng finish and price perfor mance ratio with the Velcro sanding discs from L GLER Depending on the material being sanded you will use various sandpaper grit grades Proceed as follows to change the sand...

Страница 18: ...Fig 13 1 Remove the sanding disc from the sanding plate Fig 13 2 and put all three parts aside 6 Put on a new sanding disc and insert the screw with the paper tensioning disc into the hole of the sand...

Страница 19: ...bed threshold levels please note The dust must be emptied when it is one third full at the very latest in order to prevent a deterioration of the suction performance due to the lack of filtering surfa...

Страница 20: ...r plug out of the socket 3 Remove the extension cable coupler from the Velcro loop on the dust bag Fig 16 4 Remove the plug of the motor cable from the extension cable coupler 5 Shake the dust residue...

Страница 21: ...re to insert the fixing plate of the dust sack completely into the emptying fixture The pins on the dust bag rods will pierce the waste bag and prevent it from slipping Fig 21 13 Attach the emptying f...

Страница 22: ...r the residual dust to fall back into the dust bag and remove the emptying fixture from the dust bag Fig 25 2 18 Reattach the dust bag to the machine in the reverse order Section 4 1 Preparing the mac...

Страница 23: ...minimum temperature fluctuations In order for the FLIP to need less space for transport or storage proceed as follows 1 Pull out the stop bolt in the fan house Fig 28 1 2 At the same time turn the pip...

Страница 24: ...original spare parts from L GLER This is the only way to ensure that your machine continues to perform Warranty claims for third party parts will not be honoured Never conduct the maintenance work and...

Страница 25: ...must always be cleaned carefully directly after sanding Be certain to note the warning notices of the paint oil and wax manufacturers The following maintenance measures should be conducted before beg...

Страница 26: ...xcessive wearing of the V belt and pulleys The V belt must be retightened from time to time To do so proceed as follows 1 Switch off the machine 2 Pull the power plug out of the socket 3 Lay the machi...

Страница 27: ...e with the universal spanner Fig 33 1 5 Turn the belt tightening plate away from the attachment Fig 33 2 and retighten the screw of the belt tightening plate Fig 33 3 6 Use the universal spanner to re...

Страница 28: ...holes of the complete sanding plate are aligned with the holes in the attachment Fig 39 3 Make sure that the sanding plate can be turned by hand and that the V belt is correctly placed in the attachm...

Страница 29: ...REPLACING THE COMPLETE SANDING PLATE Use only original L GLER sanding plates part number in Section 11 Spare parts If it is determined while replacing the V belt that the sanding plate pulley is worn...

Страница 30: ...TH from electrical shock When disassembling the motor the power plug must always be removed from the socket 3 Undo the four fixing screws of the handle Fig 44 and remove it from the motor housing Fig...

Страница 31: ...r pulley using the spanner and pliers 11 Install the handle on the motor housing CAUTION RISK OF ELECTRICAL DAMAGE Do not pinch any cables while installing the handle 12 Install the attachment on the...

Страница 32: ...ng off of the motor While the automatic switching off can be prevented by pressing and holding the switch this will cause permanent damage to the switch and the col lector These parts will then have t...

Страница 33: ...amp of the carbon holder to the side using the universal spanner Fig 49 2 and remove the worn out carbon brush Fig 49 3 6 Insert the new carbon brush Fig 50 1 and turn back the brass pressure clamp of...

Страница 34: ...g points must be taken into con sideration Use only original L GLER dust bags for the FLIP part num ber in Section 11 Spare parts Do not use any dust bags which have been damaged washed patched or rep...

Страница 35: ...hen set see below for the procedure This setting allows a horizontal and even sanding which does not overload the machine and leads to an even and attractive sanded finish The standing setting of the...

Страница 36: ...t both guide rollers to the same height steps 1 through 7 and repeat the trial sanding operation Fig 56 The sanding zone of the machine is too much to the right The left guide roller is lifting the ma...

Страница 37: ...can easily be restored using the universal spanner If you would like a steeper or flatter setting than the standard set ting proceed as follows 1 Switch off the machine 2 Pull the power plug out of th...

Страница 38: ...d or the wheels can only be turned by applying additional force 1 Switch off the machine 2 Pull the power plug out of the socket 3 Remove the screw with the washer and nut from the wheel fork Fig 61 1...

Страница 39: ...rollers Section 7 8 Adjust ing the guide rollers 7 10 ADJUSTING THE WALL PROTECTING ROLLER Adjusting the wall protecting roller can avoid damaging or sanding various wall shapes or skirting boards 1 S...

Страница 40: ...ll the power plug out of the socket 3 Use the universal spanner to undo the screw in the middle of the wall protecting roller Fig 64 1 4 Remove the old wall protecting roller 5 Insert the bush in the...

Страница 41: ...ur machine was serviced Enter the serial number and the year of manufacture of your ma chine on the back cover of these operating instructions please see the type plate If you do not do this your serv...

Страница 42: ...is used extension and device connection cables with plugs connection cables with plugs movable cables with plugs and fixed connections Inspection interval Every 6 months as a reference value 3 months...

Страница 43: ...ent voltage undervoltage Use a transformer if necessary e g L GLER part number 708 00 00 100 for 230 volts The temperature switch in the motor has switched off the machine because one or more power ca...

Страница 44: ...he carbon brushes must be replaced Section 7 6 Replac ing the carbon brushes Use only original L GLER FLIP carbon brushes with safety contacts part number in Section 11 Spare parts THE MACHINE RUNS BA...

Страница 45: ...that must be removed THE MACHINE RUNS BUT CREATES A GREAT DEAL OF DUST The dust bag is more than one third full and must be emptied Section 5 3 Emptying the dust bag The dust bag is not correctly att...

Страница 46: ...cing the sanding medium The sanding medium is damaged or incorrect and must be replaced Section 5 2 Replacing the sanding medium The machine setting angle is not correct The guide rollers must be prop...

Страница 47: ...S Z1 interference free capacitor Q1 switch 1 35 kW 230 V 50 60 CPS 1 35 kW 110 120 V 50 60 CPS FLIP universal motor Phone 0049 7135 98 90 0 Fax 0049 7135 98 90 98 e mail info laegler com Internet http...

Страница 48: ...FLIP 01 12 2012 English Englisch SPARE PARTS 48 11...

Страница 49: ...320 05 11 205 Star grip locknut 10 000 20 15 005 Stop bolt 11 7500 1005 012 Screw 12 0125 1005 000 Washer 13 320 08 10 100 Fan housing complete 14 320 08 03 100 Belt tightener plate 15 0125 1006 000...

Страница 50: ...FLIP 01 12 2012 English Englisch SPARE PARTS 50 11...

Страница 51: ...el 7 320 65 06 100 Motor pulley 8 000 65 60 256 Switch 230 V 50 60 CPS 000 65 60 156 Switch 110 120 V 60 50 CPS 000 65 62 160 PVC cap with switch frame 9 7500 1005 012 Screw 10 320 65 47 100 Cover wit...

Страница 52: ...FLIP 01 12 2012 English Englisch SPARE PARTS 52 11...

Страница 53: ...000 Nut 9 0965 1005 810 Screw 10 000 70 10 055 V belt 11 320 01 03 100 Attachment cover short complete 12 320 01 51 105 Seal attachment cover short 13 320 01 91 100 Sanding plate complete 14 330 01 0...

Страница 54: ...FLIP 01 12 2012 English Englisch SPARE PARTS 54 11...

Страница 55: ...Corner attachment FLIP complete 2 0965 1005 810 Screw 3 000 70 10 067 V belt 4 335 01 02 100 Cover corner attachment 5 7500 1005 012 Screw 6 335 01 91 100 Sanding plate for corner attachment complete...

Страница 56: ...FLIP 01 12 2012 English Englisch SPARE PARTS 56 11...

Страница 57: ...ask P3 5 000 91 40 001 Universal spanner 6 701 10 00 100 Impact tool 7 702 00 00 200 Parquet layer tool ZUGEISEN small 8 703 00 00 200 Parquet layer tool ZUGEISEN broad 10 320 00 70 100 Emptying fixtu...

Страница 58: ...FLIP 01 12 2012 English Englisch NOTES 58...

Страница 59: ...ignature and company stamp Date of test and maintenance work Signature and company stamp Date of test and maintenance work Signature and company stamp Date of test and maintenance work Signature and c...

Страница 60: ...e machine Generic denomination Floor sanding machine Function Dry sanding of wooden floors wooden stairs Model FLIP Serial number See type plate Commercial name Edge corner and stair sanding machine f...

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