2.Periodic Maintenance
AK 550
2-6
Brake Fluid
The KYMCO AK 550 uses DOT 4 brake fluid that should be inspected after 3,000
mi (5,000 km) of use. It should be flushed and bled every 12 months, 6,000 mi
(10,000 km), whenever the brakes feel spongy, or if the brake system has been
taken apart and rebuilt. Always use fresh brake fluid from a tightly sealed
container.
SAFETY FIRST: Protective gloves and eyewear are recommended at this
point.
Checking Front Brake Fluid
1. Straighten the Handlebar, check brake fluid in the Right Reservoir. Keep the
level between the Upper Mark and Lower Mark.
2. If level lowers near the Lower Mark, check the brake lining for a worn
condition.
3. If the brake lining is not worn exceeding a specified limit, most likely there is a
leakage of brake fluid; go to a dealer for repair.
Viewing Window of Front Brake Fluid
Warning: Brake fluid is very caustic and can damage paint, chrome and
plastic. Wipe up any spills immediately
.
Lower Limit
Upper Limit
Содержание AK 550
Страница 23: ...1 Quick Reference AK 550 1 14 Engine Torque Specifications...
Страница 24: ...1 Quick Reference AK 550 1 15 Frame Torque Specifications...
Страница 27: ...1 Quick Reference AK 550 1 18 General Troubleshooting...
Страница 28: ...1 Quick Reference AK 550 1 19...
Страница 29: ...1 Quick Reference AK 550 1 20...
Страница 30: ...1 Quick Reference AK 550 1 21...
Страница 31: ...1 Quick Reference AK 550 1 22 VIN and Engine Number Location Engine Number VIN Number...
Страница 86: ...3 External Components AK 550 Luggage Box Removal Remove 6 bolts lamp coupler and remove the luggage box 3 9...
Страница 89: ...3 External Components AK 550 3 12...
Страница 109: ...4 Engine AK 550 Engine Torque Specifications 4 5...
Страница 110: ...4 Engine AK 550 4 6...
Страница 114: ...4 Engine AK 550 Installation torque 1 1 4 kgf m 9 8 13 7 N m 4 10...
Страница 122: ...4 Engine AK 550 Installation The bolts mounting order and torque at 3 stages follow the below rule 4 18...
Страница 125: ...4 Engine AK 550 CVT Removal SCHEMATIC DRAWING 4 21...
Страница 134: ...4 Engine AK 550 Remove the gaskets of CVT case Replace with new gaskets when installation 4 30...
Страница 137: ...4 Engine AK 550 Remove the spring Measure the free length of the clutch spring Replace the spring if needed 4 33...
Страница 140: ...4 Engine AK 550 Left Side Cover Removal Remove the clamp and water hose Remove the bolts water pump cover 4 36...
Страница 141: ...4 Engine AK 550 Remove the bolts and left side cover Installation torque 1 1 4 kgf m 9 8 13 7 N m 4 37...
Страница 145: ...4 Engine AK 550 Remove the three bolts and remove the oil pump Installation torque 0 8 1 2 kgf m 7 8 11 8 N m 4 41...
Страница 148: ...4 Engine AK 550 Remove the washer Wet Clutch Disassembly Remove the C clip 4 44...
Страница 149: ...4 Engine AK 550 Remove the C clip Remove the retainer and spring Remove the retainer and brake shoes set 4 45...
Страница 150: ...4 Engine AK 550 Remove the washer and collar Remove the spring and lower retainer set Remove the rollers 4 46...
Страница 152: ...4 Engine AK 550 Installation The nuts tighten order and torque should follow the below rule 4 48...
Страница 156: ...4 Engine AK 550 Remove the bearing by bearing puller tool Tap the new bearing in when installation 4 52...
Страница 207: ...6 Fuel System AK 550 6 20 Remove the fuel tank mounting nuts and remove the fuel tank from the frame...
Страница 222: ...6 Fuel System AK 550 6 35 Remove the throttle body...
Страница 246: ...7 CVT Continuously Variable Transmission AK 550 SCHEMATIC DRAWING 7 2...
Страница 273: ...9 Electrical Systems AK 550 9 8 Component Location...
Страница 298: ...9 Electrical Systems AK 550 9 33 Check the circuit following below wiring dirgram...
Страница 305: ...9 Electrical Systems AK 550 9 40...
Страница 314: ...9 Electrical Systems AK 550 9 49 Lights Wiring Diagram...
Страница 318: ...9 Electrical Systems AK 550 9 53 Check the circuit referring to the following diagram...
Страница 320: ...9 Electrical Systems AK 550 9 55 Meter Instrument Remove couplers Check the wiring diagram to inspect circuit...
Страница 330: ...9 Electrical Systems AK 550 9 65 Check the wiring diagram to inspect the circuit...
Страница 334: ...10 Brake System AK 550 Diagram 10 3...
Страница 357: ...10 Brake System AK 550 Pre diagnosis Inspection Chart 1 10 26...
Страница 358: ...10 Brake System AK 550 Pre diagnosis Inspection Chart 2 10 27...
Страница 379: ...11 Steering AK 550 Remove the washer of bottom bridge 11 7...
Страница 384: ...11 Steering AK 550 Remove the dust cover Remove the collar and remove the upper ball bearing 11 12...
Страница 396: ...13 Rear Suspension AK 550 13 4 Remove the bolt of rear fixed plate Remove the bolt of front fixed plate...
Страница 404: ...13 Rear Suspension AK 550 13 12 Slide out the rear wheel assembly...
Страница 416: ...13 Rear Suspension AK 550 13 24 Check the seal and bearing for wear or damage Replace them if necessary...
Страница 428: ...14 Wheels AK 550 14 12 Remove the bolt of rear fixed plate Remove the bolt of front fixed plate...
Страница 432: ...14 Wheels AK 550 14 16 Slide out the rear wheel assembly...