2.Periodic Maintenance
AK 550
2-44
Valve Clearance
The valve clearance specification is only relevant if the engine is cold.
Inspection
Remove the timing inspection cap from the left side of the engine. And rotate the
crankshaft from the right side of the engine.
When installation, inspect the O-ring on the cap and replace it as needed.
Rotate the crankshaft to TDC mark.
And align the TDC mark at camshaft sprocket.
For correct engine timing the marks on the camshaft sprocket must be even with
the cylinder head mating surface at the same time the "T" mark is lined up with
the with the index notch in the timing inspection hole.
If this is not the case, rotate the crankshaft 360° clockwise until the "T" mark is
once again aligned with the notch on the case cover.
Note: Valve clearance measuring sequence: First to adjust the left cylinder
then turn the crankshaft clockwise 180° to adjust the right cylinder.
Содержание AK 550
Страница 23: ...1 Quick Reference AK 550 1 14 Engine Torque Specifications...
Страница 24: ...1 Quick Reference AK 550 1 15 Frame Torque Specifications...
Страница 27: ...1 Quick Reference AK 550 1 18 General Troubleshooting...
Страница 28: ...1 Quick Reference AK 550 1 19...
Страница 29: ...1 Quick Reference AK 550 1 20...
Страница 30: ...1 Quick Reference AK 550 1 21...
Страница 31: ...1 Quick Reference AK 550 1 22 VIN and Engine Number Location Engine Number VIN Number...
Страница 86: ...3 External Components AK 550 Luggage Box Removal Remove 6 bolts lamp coupler and remove the luggage box 3 9...
Страница 89: ...3 External Components AK 550 3 12...
Страница 109: ...4 Engine AK 550 Engine Torque Specifications 4 5...
Страница 110: ...4 Engine AK 550 4 6...
Страница 114: ...4 Engine AK 550 Installation torque 1 1 4 kgf m 9 8 13 7 N m 4 10...
Страница 122: ...4 Engine AK 550 Installation The bolts mounting order and torque at 3 stages follow the below rule 4 18...
Страница 125: ...4 Engine AK 550 CVT Removal SCHEMATIC DRAWING 4 21...
Страница 134: ...4 Engine AK 550 Remove the gaskets of CVT case Replace with new gaskets when installation 4 30...
Страница 137: ...4 Engine AK 550 Remove the spring Measure the free length of the clutch spring Replace the spring if needed 4 33...
Страница 140: ...4 Engine AK 550 Left Side Cover Removal Remove the clamp and water hose Remove the bolts water pump cover 4 36...
Страница 141: ...4 Engine AK 550 Remove the bolts and left side cover Installation torque 1 1 4 kgf m 9 8 13 7 N m 4 37...
Страница 145: ...4 Engine AK 550 Remove the three bolts and remove the oil pump Installation torque 0 8 1 2 kgf m 7 8 11 8 N m 4 41...
Страница 148: ...4 Engine AK 550 Remove the washer Wet Clutch Disassembly Remove the C clip 4 44...
Страница 149: ...4 Engine AK 550 Remove the C clip Remove the retainer and spring Remove the retainer and brake shoes set 4 45...
Страница 150: ...4 Engine AK 550 Remove the washer and collar Remove the spring and lower retainer set Remove the rollers 4 46...
Страница 152: ...4 Engine AK 550 Installation The nuts tighten order and torque should follow the below rule 4 48...
Страница 156: ...4 Engine AK 550 Remove the bearing by bearing puller tool Tap the new bearing in when installation 4 52...
Страница 207: ...6 Fuel System AK 550 6 20 Remove the fuel tank mounting nuts and remove the fuel tank from the frame...
Страница 222: ...6 Fuel System AK 550 6 35 Remove the throttle body...
Страница 246: ...7 CVT Continuously Variable Transmission AK 550 SCHEMATIC DRAWING 7 2...
Страница 273: ...9 Electrical Systems AK 550 9 8 Component Location...
Страница 298: ...9 Electrical Systems AK 550 9 33 Check the circuit following below wiring dirgram...
Страница 305: ...9 Electrical Systems AK 550 9 40...
Страница 314: ...9 Electrical Systems AK 550 9 49 Lights Wiring Diagram...
Страница 318: ...9 Electrical Systems AK 550 9 53 Check the circuit referring to the following diagram...
Страница 320: ...9 Electrical Systems AK 550 9 55 Meter Instrument Remove couplers Check the wiring diagram to inspect circuit...
Страница 330: ...9 Electrical Systems AK 550 9 65 Check the wiring diagram to inspect the circuit...
Страница 334: ...10 Brake System AK 550 Diagram 10 3...
Страница 357: ...10 Brake System AK 550 Pre diagnosis Inspection Chart 1 10 26...
Страница 358: ...10 Brake System AK 550 Pre diagnosis Inspection Chart 2 10 27...
Страница 379: ...11 Steering AK 550 Remove the washer of bottom bridge 11 7...
Страница 384: ...11 Steering AK 550 Remove the dust cover Remove the collar and remove the upper ball bearing 11 12...
Страница 396: ...13 Rear Suspension AK 550 13 4 Remove the bolt of rear fixed plate Remove the bolt of front fixed plate...
Страница 404: ...13 Rear Suspension AK 550 13 12 Slide out the rear wheel assembly...
Страница 416: ...13 Rear Suspension AK 550 13 24 Check the seal and bearing for wear or damage Replace them if necessary...
Страница 428: ...14 Wheels AK 550 14 12 Remove the bolt of rear fixed plate Remove the bolt of front fixed plate...
Страница 432: ...14 Wheels AK 550 14 16 Slide out the rear wheel assembly...