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Cutter bar repair

Assembly of intermediate
gearwheel

Cutter bar repair

Assembly of intermediate
gearwheel

Cutter bar repair

Change of bearing
intermediate gearwheel

Cutter bar repair

Change of bearing
intermediate gearwheel

•

Place tool T1 on top of the
bearing as shown.

•

Force the bearing in place by
use of a hammer as shown.

NB!

The bearing must at all

times being forced by the tool on
the outer ring of the bearing
when it is placed in the bearing
house.

•

Guide the gear wheel trough
the gap in the cutter bar.

•

Make sure the bearing is
locked and fixed by the circlip.

NB!

Force the bearing backward

and forward a bit to check the
bearing is locked and fixed in the
gear wheel.

•

Fit new O-rings on the shafts
and into the hole for the
shafts.

•

Fit the intermediate gear
wheel..

•

Place and carefully force the
shafts through the gear
wheels.

NB!

Make sure the gear wheels

is placed just under the hole for
the shafts in the cutter bar when
fitted.

5.4.2 Cutter bar – repair instructions

Содержание 2316M

Страница 1: ...Technical Service Manual Side mounted mower Kverneland 2316M 2322M 2324M ...

Страница 2: ...ubject Kverneland 2316M 2320M 2324M Place Kverneland Group Kerteminde AS Taarupstrandvej 25 DK 5300 Kerteminde Denmark Realized for Who it might concern Details General and operating information Additional Information 2 ...

Страница 3: ...field 23 3 3 Parking disconnecting 25 4 0 Maintenance 4 1 Basic instructions 26 4 2 Torques 27 4 3 Maintenance intervals 28 5 0 Components 5 1 Lifting cylinder 30 5 2 PTO 31 5 3 Gearbox 5 3 1 Gearbox details 32 5 3 2 Repair of gearbox 40 5 3 3 Gearbox assembly in mowing unit 37 5 4 3 Gearbox changing oil 38 5 4 Cutter bar 5 4 1 Cutter bar details 39 5 4 2 Cutter bar repair 44 5 4 3 Oil change 53 6...

Страница 4: ...Machine specifications 1 1 Machine specifications 4 ...

Страница 5: ...Machine dimensions Machine dimensions 1 2 Machine dimensions 5 ...

Страница 6: ...On the machine you will find labels relating to your safety These labels must not be removed If the labels become illegible or detached new labels can be ordered and affixed to the relevant areas 1 3 Safety labels US and Canada 6 ...

Страница 7: ...On the machine you will find labels relating to your safety These labels must not be removed If the labels become illegible or detached new labels can be ordered and affixed to the relevant areas 1 3 Safety labels US and Canada 7 ...

Страница 8: ...On the machine you will find labels relating to your safety These labels must not be removed If the labels become illegible or detached new labels can be ordered and affixed to the relevant areas 1 3 Safety labels US and Canada 8 ...

Страница 9: ...On the machine you will find labels relating to your safety These labels must not be removed If the labels become illegible or detached new labels can be ordered and affixed to the relevant areas 1 3 Safety labels 9 ...

Страница 10: ...On the machine you will find labels relating to your safety These labels must not be removed If the labels become illegible or detached new labels can be ordered and affixed to the relevant areas 1 3 Safety labels 10 ...

Страница 11: ... machine Be careful Always let the tractor come to a stop and remove the ignition key before you repair rinse lubricate or carry out any maintenance work on the machine Risk from loose chippings Keep a safe distance from the machine Do not allow any persons near the machine when it is working If the guard is damaged it must be replaced Risk of injury to feet Keep away from the machine The protecti...

Страница 12: ...n the tractor and the tool There is a high risk of serious injury Reflective equipment for slow moving vehicles SMV This triangular sign must be placed in the center at the rear of the tractor or machine so that it is clearly visible at all times when the machine is in the transport position This sign is compulsory for machines that are being transported at speeds of below 40 km h 25 mph on public...

Страница 13: ...afety Only use approved lifting equipment which is correctly fastened to the machine This will increase your personal safety Failure to follow the safety instructions may result in serious injuries or accidents 1 4 Crane lifting safety 13 ...

Страница 14: ...pulled as tight as possible to the tractor Pull the PTO shaft apart Fit one half on the tractor s PTO outlet Fit the other half on the machine s PTO input shaft Position the two halves of the shaft side by side and Check that the halves of the shaft have a minimum overlap of 200 mm 8 b Check that the PTO shaft has a min clearance of 20 mm 7 8 a Shorten both profile tubes and the protective tube by...

Страница 15: ...r turn the linkage pins Fit the linkage pins Tighten and secure the bolts A 1500 mm 59 as minimum B 684 mm 27 C 926 mm 36 LH side the short linkage pin RH side the long linkage pin Model 117 is equipped with category 1 linkage pins If a bushing is used category 2 linkage pins may also be used Category 1 linkage pins are available as extra equipment for model 122 and 124 A 1500 mm 59 B 825 mm 32 C ...

Страница 16: ...n the RH side A 1700 mm 67 minimum B 825 mm 32 C 1098 mm 43 Long linkage pin on the LH side Short linkage pin on the RH side Category 2 Mount the machine onto the tractor s lift arms Activate the tractor s lift arms and raise the hitch until the spring is decompressed Preparation Preparation Attachment Attachment 2 1 Attachment 16 ...

Страница 17: ...ort leg around and raise it up Secure the support leg with the pin Release the parking catch on the machine Lift the machine well clear of the ground Tighten the tractor s stabilizer chains Attach the PTO shaft to the tractor The freewheel on the PTO shaft should turn towards the machine 2 1 Attachment 17 ...

Страница 18: ...s in the working position Hold the tractor s hydraulic outlet open for a few seconds Check that the pin bolt is in the middle of the hole on the hydraulic cylinder The machine can be equipped with a chain to prevent the tractor s lift arms from lowering The chain is fitted between the highest point on the tractor and one of the lift arms If the machine is fitted with high skids option the working ...

Страница 19: ...ight Lower stubble height High skids Higher stubble height Shorten the top link for a lower stubble height Extend the top link for a higher stubble height High skids option High skids For more info see next 2 pages 2 2 Setting stubble height 19 ...

Страница 20: ... America 40 mm 137 64 skid is for stubble 45 80 mm 149 64 35 32 60 mm 223 64 skid is for stubble 65 105 mm 29 16 49 64 80 mm 3 skid is for stubble 85 130 mm 311 32 51 8 Note never tip the cutter bar backwards like 1 degree or even more In such a position you will cut twice what will increase the power consumption X 2 2 Setting stubble height 20 ...

Страница 21: ...Position skids on standard machines 2 3 Positions of high skids 21 ...

Страница 22: ...letely free of the ground Activate the tractor s hydraulics and the machine is lifted up to the transport position Release the cord once the cutting unit is raised approximately halfway up Release the pressure in the hydraulic system When the machine is in the transport position the hydraulic system must be depressurized Activate and lower the tractor s lift arms down to the fixed working height P...

Страница 23: ...all guards on the machine are correctly positioned Disconnect the tractor s PTO outlet Carefully increase the speed on the tractor s P T O shaft to 540 RPM Activate the tractor s lift arms and lower the machine down to the fixed working height Find a suitable speed on the tractor and start to mow Grass can be mown upwards on a slope up till 45º where the tractor is running on a horizontal plane in...

Страница 24: ...ctor slightly and check that the machine s cutting unit returns to its original position and the spring catch is reactivated The guard around the cutting unit can be placed in 2 positions Placing the guard in the top position improves the cutting quality on hilly ground Pull the tarpaulin up at both ends of the cutting unit so the frame is visible Raise the frame up and remove the bolt in both end...

Страница 25: ...nd lower it down as shown Secure the support leg with the pin The machine is disconnected in the following way Remove the pin from the lock device Check that the lock device is free of the lock catch on the machine s hydraulic cylinder Activate the tractor s hydraulics and lower the machine down to the working position Pull the parking catch in and turn the handle Check that the handle is locked c...

Страница 26: ...Basic instructions This table contains explanations of the most important terms related to maintenance 4 1 Basic instructions 26 ...

Страница 27: ...Torques only for 8 8 bolts for special bolts you will find the relevant info in the operators manual and further on in this presentation 4 2 Torques 27 ...

Страница 28: ...Intervals 4 3 Intervals 28 ...

Страница 29: ...Lifting cylinder Restrictor 1 mm 0 04 Seal kit VNB1347778 5 1 Lifting cylinder 29 ...

Страница 30: ...PTO KT99244330 PTO KT99244330 part numbers 5 2 PTO 30 ...

Страница 31: ...se when this gearbox is as a spare part For assembly on the machine together with bracket nr 30 you need Nr 56 2 x KG01904200 M10x45 12 9 cheese head screw Nr 29 8 x KG00596100 M10x40 12 9 cheese head screw Nr 55 10 x KT99333832 Nord Lock washer NL 3 8 10 3x16 6 5 3 1 Gearbox details 31 ...

Страница 32: ...e shaft 11 from side A in order to extract it from extension 7 For extracting the shaft 11 it s necessary damage the oil seal inside the extension 7 Unscrew bolts 16 and disassemble extension 7 Disassemble snap ring 13 shim 2 and outer ring 3 using chisel and hammer Tools Extractor chisel hammer snap ring pliers pliers fork wrench n 17 Disassemble bearing 12 using an extractor Disassemble outer ri...

Страница 33: ...extract it from housing pick up outer ring 24 Disassemble inner ring 24 from pinion shaft 25 using chisel and hammer or extractor Unscrew bolt 21 and disassemble washer 20 shims 14 26 gear 19 Disassemble bearing 18 from gear 19 using chisel hammer Assembly gearbox Assembly gearbox NOTES Clean all the components from remaining grease and silicone Replace any particular damaged When assembling the b...

Страница 34: ...Assemble taper roller bearing 24 on pinion shaft 25 using chisel and hammer Insert pre assembled pinion shaft 25 inside housing Assemble shim 23 and snap rings 17 Disassemble bolts 21 washer 20 shims 14 26 gear 19 and bearing 18 Assemble oil seal 22 bearing 18 gear 19 Assemble the largest shim 26 against pinion shaft 25 surface shim 14 bolt washer 20 Put a Loctite 270 film on thread bolt Assemble ...

Страница 35: ...ble pre mounted shaft 11 The difference between value W and value K must be between 0 05 mm of clearance and 1 kgcm of preload If the value is not correct change shim setting 2 in order to obtain the right value Rotate manually shaft 11 in the work direction and lock the pinion shaft Verify the right mesh between gears see the technical specifications on page 13 Assembly gearbox Assembly gearbox T...

Страница 36: ...of oil make the following test insufflate from the hole plug 251 to pressure bar 0 35 and put the gearbox in a tank if you prefer you can verify any pressure drop with a manometer assembled on hole plug 15 scale about 0 6 bar for 10 minute Dry the gearbox Fill the gearbox with Oil amount 0 6 ltr SAE 90EP Assemble plug 251 and tighten to 3 kgm max Oil change First oil change is recommended after th...

Страница 37: ...Assembly of gearbox to cutter bar and bracket for tarpaulin frame to gearbox 120Nm 88 ft lbs 5 3 3 Gearbox assembly in mowing unit 37 ...

Страница 38: ... of the transmission for approx 10 15 minutes Fit the drain plug 2 into the gearbox and tighten it fully Lower the machine back down to the working position Adjust the cutter bar in such a way that it s horizontal in all directions Remove oil plug 1 Fill up with 0 6 ltr 1 3 US Pints 1 Imp Pints Fit oil plug 1 For gearboxes always use SAE GL5 EPX 80W 90 After the first 50 hrs thereafter every 200 h...

Страница 39: ...Cutter bar Part numbers up till machine nr KT479367 5 4 1 Cutter bar details 39 ...

Страница 40: ...Hub KT55245300 up till machine nr KT479367 Contents of a spare part kit for bearing house KT55245300 That is including an A info showing how to do the job 5 4 1 Cutter bar details 40 ...

Страница 41: ...Cutter bar Part numbers From machine nr KT479367 this model will have the new style hubs Note for quantity s please see parts manual as it s different per model width 5 4 1 Cutter bar details 41 ...

Страница 42: ... with Z 31 spline Z 26 phased 6 Double row bearing 7 O ring ø 32 x 1 5 8 House As spare part you can only order a complete hub and no longer parts like bearing gearwheel housing etc From machine nr KT479367 this model will have this new style hub 5 4 1 Cutter bar details 42 ...

Страница 43: ... A144144030 That is including an A info showing how to do the job From machine nr KT479367 this model will have this new style hub Note old hubs will still fit on new cutter bars and new hubs on old cutter bars 5 4 1 Cutter bar details NEW OLD 43 ...

Страница 44: ...l drip of the cutter bar for approx 10 15 minutes Remove the bolts and nuts shown Remove the lock plates shown Remove the bearing unit from the cutter bar NB The bearing unit can be removed from the cutter bar without the oil is drained the inspection of the intermediate gear wheel can be done by carry out the inspection through the hole of the bearing unit in the cutter bar Use tool T7 as shown a...

Страница 45: ... the intermediate gear wheel out through the gap in the end of the cutter bar Use a longer bolt of the same size and screw the bolt in the shaft Force the shaft out of the cutter bar by use of a hammer Place the intermediate gear wheel on top of tool T2 Place tool T1 on top of the bearing as shown Force the bearing out of the gear wheel by use of a hammer and hit T1 NB The largest diameter of the ...

Страница 46: ...t all the broken parts from the circlip is removed from the intermediate gear wheel Place the gear wheel on top of tool T3 NB The recessed surface has to be faced upwards Make sure the gear wheel and the new bearing is facing the right way NB The groove in the bearing and in the gear wheel has be faced downward Place tool T2 on top of the gear wheel as shown Place the new circlip in the groove on ...

Страница 47: ...the outer ring of the bearing when it is placed in the bearing house Guide the gear wheel trough the gap in the cutter bar Make sure the bearing is locked and fixed by the circlip NB Force the bearing backward and forward a bit to check the bearing is locked and fixed in the gear wheel Fit new O rings on the shafts and into the hole for the shafts Fit the intermediate gear wheel Place and carefull...

Страница 48: ... hit the shaft on top and re torque the bolt again All the special nuts is provided with new O rings Force the edge of the plate up a bit by use of tool T7 Carefully place all the special nuts in the cutter bar as shown NB Do not damage the O rings when the special nuts is placed in the cutter bar Guide the end cap in to the cutter bar as shown Tighten the end cap NB Always use a new gasket when t...

Страница 49: ...itting of the bearing units NB Wait with the fitting of the last bearing unit Fill the cutter bar with oil before you fit the last bearing unit For volume see on the left For the cutter bar always use SAE GL4 EP 80 Cutter bar No of disc Ltr approx US Pints approx Imp Pints approx 2316M 4 1 5 3 2 2 6 2320M 6 1 8 3 8 3 2 2324M 6 2 2 4 7 3 9 5 4 2 Cutter bar repair instructions Assembly of bearing ho...

Страница 50: ... on the bearing units to 90 Nm 66 ft lbs by use of a torque wrench NB Do not use LOCTITE or similar product on these bolts when fitted Then the bolts will not able to be removed from the nut during a disassemble Provide the bearing units with new lock plates NB After removal of the bearing unit new lock plates and new bolts has to be provided when fitting of the bearing unit Bend the lock plate ar...

Страница 51: ... what is 126 mm 461 64 Knife length Inspect the condition of the knives for wear Inspect the bolt for damage or wear If the bolt is damaged or worn it must be changed The minimum diameter of the bolt must not be less than 16 mm 5 8 Check that the bolt is fully tightened If not use a suitable tool and tighten the bolt to a torque of 95 Nm 70 ft lb Wearing bolts Blade bolt 5 4 2 Cutter bar repair in...

Страница 52: ... but not the counter knives as the distance between the hubs is not the same for all models How to check alignment discs How to check wearing of soles Internal inspection drum Cone Quick fit If the machine is fitted with knife quick release the same requirement applies for bolt wear and torque Wearing quick fit Every season remove the top cover on the cone Clean any dirt from inside the cone Fit t...

Страница 53: ...e back down to the working position Remove the filling plug and fill the cutter with the recommended amount of oil Fit the filling plug back again Note Don t overfill For the cutter bar always use SAE GL4 EP 80 Cutter bar No of disc Ltr approx US Pints approx Imp Pints approx 2316M 4 1 5 3 2 2 6 2320M 6 1 8 3 8 3 2 2324M 6 2 2 4 7 3 9 After the first 50 hrs thereafter every 200 hours or once a yea...

Страница 54: ...rpose Grease NLGI 2 EP2 Warning Do not use grease with solid particles such as graphite or molybdenum to the ball needle and roller bearings Every day Press the nozzle of the grease gun onto the grease nipple Pump 1 max 2 times with the grease gun 6 0 Lubrication 54 ...

Страница 55: ...e the spring catch Tighten the nut until the V belts are correctly tightened Check that the V belts can be depressed by approx 15 mm 19 32 between the V belt pulleys as shown Tighten the bolts Loosen the bolts Loosen the nut until all the V belts are slack Remove the old V belts Fit the new V belts Fit the spring catch Fit the guard 7 0 V belts changing adjustment 55 ...

Страница 56: ...e V belt pulleys as shown Tighten the bolts Fit the guard The V belts are tightened in the following way Loosen the bolts Tighten the nut until the V belts are correctly tightened Check that the V belts can be depressed by approx 15 mm 19 32 between the V belt pulleys as shown Note The machine s spring must not be detached under any circumstances If an attempt to detach it is made large amounts of...

Страница 57: ...ller on the right hand side and or left hand side see next picture of the cutter bar which guides the crop in towards the middle of the cutting width The machine can be fitted with a swath board on the left hand side of the cutter bar which guides the crop together in the middle of the cutting width Cone left hand side Cone left hand side The machine can be equipped with a cone fitted on the cutte...

Страница 58: ...he machine can be fitted with knife quick release so the knives can easily be changed or turned in just a few seconds with the help of a simple tool The machine can be equipped with a chain to prevent the tractor s lift arms from lowering The chain is fitted between the highest point on the tractor and one of the lift arms 58 ...

Страница 59: ...ting unit thereby preventing stones or other foreign objects from being thrown under the edge of the guard The machine can be fitted with a lighting kit and reflector set which ensures that the machine is correctly marked for transport on public roads Category 1 2 linkage pins Category 1 2 linkage pins Model 122 124 can be fitted with category 1 and 2 linkage pins 8 0 Options 59 ...

Страница 60: ... ideal weather conditions Always check that the knives on the cutting discs are sharp The angle of the machine can be changed a little to experiment forwards or backwards Ensure that the PTO shaft does not drop downwards when the length of the top link is changed 2 Extra equipment PTO Cutter bar 9 0 Trouble shooting 60 ...

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