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  LIMITED LIFETIME WARRANTY

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#CLW-ST R.1 February 2021

LIMITED LIFETIME WARRANTY

Warranty Coverage

Hussong Manufacturing Company, Inc. (Hussong Mfg.) warrants this 

Kozy Heat gas appliance from the date of purchase to the original 

purchaser, that it is free of defects in materials and workmanship at 

the time of manufacture. Registering your fireplace warranty does not 

require any documents to be sent in to Hussong Mfg. Please retain 

your proof of purchase reflecting the date of purchase along with the 

serial number and model of your fireplace for any future warranty 

claims.

If a defect is noted within the warranty period, the customer should 

contact their authorized dealer for service within 30 days.

30 Days: Parts & Labor*

• 

Paint

• 

Light bulbs

• 

Gasket material 

• 

Glass media and media dam

Year 1: Parts & Labor*

• 

All parts and material except the items listed in the 30 day 

warranty and any exclusions or limitations that may apply.

*Hussong Mfg. will issue labor reimbursement to an authorized dealer 

only. Hussong Mfg. will not be liable for charges occurred as a result of 

any service performed by a non-authorized service provider, without 

pre-authorization. 

Years 2 through Lifetime: Parts Only

• 

Firebox

• 

Heat Exchanger

• 

Logs

• 

Burner tube or pan

• 

Outer shell

• 

Heat shield(s)

• 

Front Viewing Glass (thermal shock only)

• 

Refractory Firebox liner (excluding enamel and glass panels)

EXCLUSIONS AND LIMITATIONS

1.  This appliance must be installed by a licensed, authorized service technician or contractor. It must be installed, operated and maintained 

at all times in accordance with the instructions in the owner’s manual or the warranty is void.

2.  This warranty is nontransferable and is made to the original purchaser only.
3.  This warranty excludes standard wear and tear of the appliance which is considered normal usage over time.
4.  Discoloration and some minor expansion, contraction or movement of certain parts, resulting in noise, is normal and not a defect.
5.  Warranty is automatically voided if the appliance’s serial number and/or testing label is removed or if the appliance is altered or 

tampered with in any way.

6.  Warranty is void if the appliance is subject to submersion in water or prolonged periods of dampness or condensation. Any damage 

to any part of the appliance due to water or weather damage which is the result of, but not limited to, improper chimney/venting 

installation will also render this warranty void.

7.  This warranty does not cover installation and operational related problems such as environmental conditions, nearby trees, buildings, 

hilltops, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures caused by any mechanical systems.

8.  Chimney components and other Non-Hussong Mfg. accessories used in conjunction with the installation of this appliance are not 

covered under this warranty.

9.  Damage to plated surfaces or accessories, if applicable, caused by scratches, fingerprints, melted items or other external sources left on 

the surfaces from the use of cleaners is not covered under this warranty.

10.  It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive remedy for defective 

fireplace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses 

and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or 

consequential damage may not apply. Hussong Mfg. shall not be held to implied warranties and this warranty shall replace all previous 

warranties.

11.  This limited lifetime warranty is the only warranty supplied by Hussong Mfg. Any warranties extended to the purchaser by the dealer/

distributor, whether expressed or implied, are hereby disclaimed and the purchaser’s recourse is expressly limited to the warranties set 

forth herein.

12.  Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period 

not to exceed the remaining term of the original limited warranty.

13.  Any replacement part repaired after the warranty period will include a 90 day parts coverage
14.  Hussong Mfg. may require the defective part to be returned using a pre-authorized RGA number or a photo of the defective component. 

Failure to provide either can result in a denied claim.

15.  This warranty does not cover the appliances ability to heat a desired space, as there are many factors that can impact the heating 

performance in each home. Consideration should be implied to the appliance’s location, room size, home design, environmental 

conditions, insulation, and tightness of the home.

16.  Hussong Mfg. reserves the right to make changes at any time, without notice, in design, material, specifications, and prices. Hussong 

Mfg. reserves the right to discontinue models and products.

July 2018

Содержание CALLAWAY ST

Страница 1: ...only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unl...

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Страница 3: ...____________________________________________________________ ____________________________________________________________________________________________________________________ CON GRAT ULAT ION S We...

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Страница 5: ...s 43 5 0 GAS LINE CONNECTION 47 5 1 Gas Conversion 47 5 2 Gas Line Installation 47 6 0 NATURAL DRAFT TERMINATION LOCATIONS 48 6 1 Natural Draft Vertical Termination 48 6 2 Minimum Natural Draft Termin...

Страница 6: ......

Страница 7: ...ay period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above p...

Страница 8: ...local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derati...

Страница 9: ...Dimensions Figure 2 1 CLW ST Dimensions 17 432mm 64 1638mm 43 1098mm 165 8 423mm 391 8 994mm 53 1359mm 9 248mm 59 1512mm 16 425mm 8 215mm 211 16 68mm TOP VIEW LEFT SIDE FRONT VIEW RIGHT SIDE Gas line...

Страница 10: ...y screen only the hearth may be flush with the finishing edge If using a surround the bottom of the fireplace surround must be level with finished hearth extension for proper fit of the optional surro...

Страница 11: ...Zone Kit offers the option to redistribute radiant heat through plenum s This option allows for combustible facing materials above the fireplace heat reduction for a TV above the fireplace and lower m...

Страница 12: ...and a back side The front side is the access side of the fireplace where the glass frame assembly is easily removable and the gas valve and control module are located The back side is the fixed side o...

Страница 13: ...LLED for all applications 1 Remove 4 nailing flanges from the right and left side of the fireplace 2 Align nailing flanges with holes on the outside corners of fireplace with the stand off flanges on...

Страница 14: ...64mm Clearance TOP VIEW Framing studs must be installed as shown to maintain required clearance Venting horizontal termination Horizontal Termination Framing studs Nailing flange Framing stud Nailing...

Страница 15: ...INSTALLED in order to maintain clearances requirements for shelf enclosure framing applications See Section 3 4 2 on page 16 These clearances must be maintained 3 4 1 Top Stand off Assembly and Instal...

Страница 16: ...of the fireplace Discard top stand off brackets 2 Attach the stand offs to the heat shield with the screws included with the kit as shown below The smaller stand offs will be installed near the vent...

Страница 17: ...adjacent sidewall 0 0mm Fireplace top finishing edge to 3 4 19mm mantel trim 8 203mm Mantel 6 152mm deep from fireplace top finishing edge 11 1 2 292mm Base of the fireplace to ceiling 76 1930mm Firep...

Страница 18: ...al other than wood flooring this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance This fireplace may be elevated off the floor provided it is p...

Страница 19: ...mum of 1 25mm clearance on all sides of the vertical vent pipe must be maintained A minimum of 1 25mm clearance from the top surface on the horizontal pipe at the wall pass through must be maintained...

Страница 20: ...bles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible...

Страница 21: ...eat as the fireplace heat will radiate to the interior of the home An outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the appliance is protec...

Страница 22: ...brane are not interrupted by fireplace installation Free standing structure weatherproof enclosure Minimum weatherproof overhang in front and sides M i n i m u m w e a t h e r p r o o f o v e r h a n...

Страница 23: ...of the appliance Both cover plates must be removed for either kit See the HTK CWST air chute install instruction sheet for more information This appliance can have 2 of the same Heat Transfer Kit ins...

Страница 24: ...ed cavity and KZK installation Shelf enclosure framing is not allowed for these design options All minimum required dimensions must be maintained after all finishing materials are installed 1 Remove t...

Страница 25: ...charge opening Figure 3 17 MUST be followed The distance between a sprinkler head and discharge opening cannot be less than 60 1524mm in length at every point from the origin of the discharge opening...

Страница 26: ...ishing materials are installed These are minimum dimensions shown for the air discharge opening and the opening may be increased if desired as long as all requirements are followed It is recommended t...

Страница 27: ...Enclosure Front View Side View SINGLE OPENING VENTED CAVITY INSTALLATION ONLY Single Opening Vented Cavity Option cont Figure 3 19 shows the installation of crown molding or similar trim work that goe...

Страница 28: ...wer than 1 1 2 38mm will cause over heating and create a fire hazard This installation method can alleviate any possible concerns with paint discoloration from heat or dust Figure 3 20 is shown with a...

Страница 29: ...lding trim projection Ceiling Enclosure Air discharge single opening 3 x 53 min Front View Side View Single Opening Vented Cavity Option Alternative Installation cont Figure 3 21 shows the installatio...

Страница 30: ...ST BE maintained after all finishing materials are installed These are minimum dimensions shown for the dual air discharge openings and the openings may be increased if desired as long as all requirem...

Страница 31: ...ength of the molding or trim projection and you must maintain 1 1 2 38mm clearance for the full length of crown molding trim projection This molding or trim cannot decrease the minimum opening require...

Страница 32: ...installations Minimum dimensions for the air discharge MUST BE maintained after all finishing materials are installed These are minimum dimensions shown for the air discharge opening and the opening...

Страница 33: ...ening entire top all three sides at 1 min Front View Side View 1 38mm Min TOP VENTED CAVITY INSTALLATION ONLY 3 9 5 1 Top Vented Cavity Option Alternative Installations Figure 3 25 shows the installat...

Страница 34: ...shing material Side Combustible Clearance Unlimited combustible side trim can be flush to the side finishing edge See Figure 4 3 on page 37 If installing an optional surround refer to Measurement A in...

Страница 35: ...305mm 9 229mm 6 152mm 18 458mm 21 534mm 24 610mm Each square represents 1 25mm of projection Top finishing edge Bottom finishing edge Non combustible material both sides of fireplace Fireplace Enclos...

Страница 36: ...ard Installation Non Combustible Mantel Clearances No Surround STANDARD INSTALLATION 17 432mm 76 1930mm 6 152mm 32 825mm 12 305mm 9 229mm 6 152mm Non combustible material ONLY both sides of fireplace...

Страница 37: ...T R 1 February 2021 Hussong Mfg Co Inc Kozy Heat Fireplaces FACING AND FINISHING 37 Figure 4 3 Standard Installation Adjacent Sidewall Clearances No Surround STANDARD INSTALLATION 76 1930mm 0 0mm unli...

Страница 38: ...Hussong Mfg Co Inc Kozy Heat Fireplaces CLW ST R 1 February 2021 Figure 4 4 Framed Opening Clearances 5 140mm 16 425mm 43 1098mm 64 1638mm 9 248mm 53 1359mm 16 425mm ALL DESIGN OPTIONS INSTALLATION No...

Страница 39: ...Lower cover panel Combustible finishing material allowed Non combustible finishing material only Combustible finishing material allowed Combustible finishing material allowed See image below for accep...

Страница 40: ...ials such as stone You may need to mark and pre drill holes before fastening trim panels to fireplace Kit includes 8 trim panel pieces 36 screws 1 Install top trim panel Fasten to fireplace with screw...

Страница 41: ...e the safety barrier screen front slightly into slots and allow the tabs to lower into position To remove safety barrier screen lift the screen up and out of slots Figure 4 8 Safety Screen Assembly In...

Страница 42: ...tion of any optional surround Most finishing material will not fit behind the optional surround s when it is installed Measurement A shows the space to leave on each side Measurement B shows the space...

Страница 43: ...lling an optional surround refer to Measurement A in Section 4 4 Finishing Guidelines for Optional Surrounds on page 42 for the space required from the optional surround sides to finishing material 4...

Страница 44: ...inish may be installed over required non combustible material and butt up to the finishing edge around the opening Top finishing edge Bottom finishing edge Non combustible material both sides of firep...

Страница 45: ...Inc Kozy Heat Fireplaces FACING AND FINISHING 45 Figure 4 12 Vented Cavity and KZK Adjacent Sidewall Clearances No Surround 76 1930mm 5 127mm unlimited Top View 1 25mm 5 127mm 1 25mm Finishing edge V...

Страница 46: ...l finish up to 1 25mm thick may be installed over required non combustible material Finishing edge Combustible wall finish up to 1 25mm thick may be installed over required non combustible material Fi...

Страница 47: ...cess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and C...

Страница 48: ...Feet Meters Flat to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1...

Страница 49: ...inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L C...

Страница 50: ...845 1 Metal Fab Adapter 5DDA must be used 5DHT 5DST14 5DST36 Olympia Chimney Supply Inc VDV HC05 VDV VC05 VDV SNC0514 VDV SNC0536 Selkirk 5DT HC 5DT HCR 5DT VT 5DT VC 5DT ST14 5DT ST36 7 1 2 Approved...

Страница 51: ...r plate installation before attaching venting See Figure 7 2 for vent access after attaching venting For vent restriction plate recommendations and adjustments see Section 11 2 2 Vent Restriction afte...

Страница 52: ...m vertical length termination cap 7 4 1 1 Natural Gas and Propane Vertical Terminations with Reducer ii Minimum Maximum Vertical Venting with Reducer 4 x 6 5 8 reducer 3 914mm minimum vertical length...

Страница 53: ...n 7 4 3 on page 55 i Minimum 12 Vertical Vent Pipe Minimum Maximum Horizontal Termination 12 304mm 90 horizontal elbow 6 152mm minimum horizontal 60 1524mm maximum horizontal termination cap ii Minimu...

Страница 54: ...ons listed below are shown with rigid pipe Flexible pipe may be used for approved venting configurations by vent manufacturers listed in Section 7 1 Approved Vent Systems on page 50 Refer to the vent...

Страница 55: ...he vent manufacturer s installation instructions IMPORTANT Horizontal vent sections require 6mm rise for every 12 305mm of travel i Minimum 12 Vertical Vent Pipe Minimum Maximum Horizontal Termination...

Страница 56: ...th local building jurisdiction to verify this type of installation is allowed in your area Follow DIAG 4 for allowable venting configurations for installation in existing through the ceiling Class A M...

Страница 57: ...th the bottom frame rail 2 Use the provided tool to pull the 4 latch assemblies to latch with the flange on top of the front glass valance See Figure 8 1 3 Reinstall safety barrier screen Bottom frame...

Страница 58: ...WARNING DO NOT BLOCK PILOT WITH MEDIA A BLOCKED PILOT MAY CAUSE DELAYED IGNITION 8 2 1 Burner Media Kits 903 LAV 304 COP 304 BLK 1 Install an even layer of your chosen media across the whole burner Se...

Страница 59: ...board out of the firebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place the control board in the firebox aligning the holes in control board with t...

Страница 60: ...t cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local c...

Страница 61: ...Remove the safety barrier screen access cover and front glass frame assembly if installed 2 Remove the light kit cover and roped glass 4 screws Save screws 3 Install or replace 2 halogen bulbs includ...

Страница 62: ...ls from fan motors 3 The fan will be installed on the side opposite of the exhaust 4 With the terminal end of the fan facing you and the fan terminals on the left insert fan into chamber See Figure 9...

Страница 63: ...e BEFORE installing the CWST ODK The block off plate cannot be placed on the interior side so that hot air only exits to the exterior side 1 Remove safety barrier screen access cover and front glass f...

Страница 64: ...appliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING I...

Страница 65: ...e pilot will remain lit even if burner is turned off provided CPI mode is turned on 10 4 Automatic Safety Restart This system will execute an automatic turn OFF command for approximately 5 seconds wit...

Страница 66: ...o the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 7 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to...

Страница 67: ...m a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disrupt...

Страница 68: ...off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the...

Страница 69: ...t previous setting There is no delay in start up or stop time 10 9 9 Accent Light Kit The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the u...

Страница 70: ...imum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6...

Страница 71: ...turi Adjustment NOTE If soot is present on the glass check glass media placement before adjusting the venturi 1 Remove the safety barrier access cover and front glass frame assembly 2 Remove perimeter...

Страница 72: ...pearance Draft Problem Solution Short flickering Excessive draft Not enough restriction Add restrictor plate Lifting or ghosting Insufficient draft Remove restrictor plate If flames continue to lift o...

Страница 73: ...gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too nar...

Страница 74: ...rimeter Media Installation on page 58 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix See Section 11 2 1 Burner Venturi on page 71 Incorr...

Страница 75: ...tion If Installing Kozy Power Vent KPV please reference the manual included with the kit For natural draft vent installation refer to section 7 0 Venting on page 50 Performed by Qualified Service Pers...

Страница 76: ...afety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening C...

Страница 77: ...ilot Assembly Propane 900 064A 1 Conversion Kit Propane LCK CW50 SPB Transmitter Remote Control 700 408 Burner Tube CWST 035 Pilot Orifice Natural Gas 023 NG 700 123 Burner Media Tray CWST 350 Hussong...

Страница 78: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

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