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kozy heat 911-XXL, Инструкция по установке и эксплуатации

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PAGE 18 

CONTROL BOARD REMOVAL / INSTALLATION  

CAUTION: If burner and/or pilot have been burning, use appropriate protection to      
 

   avoid burns or personal property damage before removing any components. 

Figure 18a 

1. 

911XL / 911XL-RAD:  

Turn gas control knob to OFF. 

 

911XL-IPI:  

Use remote to turn fireplace off. 

    

2.     Shut off gas supply at manual shut-off valve. 

 

3.  Disconnect gas line flex tube from manual shut-off valve. 

 

4. 

911XL / 911XL-RAD:  

Disconnect any wall switch, remote control, or  

 

 

 

thermostat wires from TH / THTP terminals on gas valve. 

 

911XL-IPI:  

Unplug all components from electrical outlet, disconnect all wiring  

 

              harnesses attached to gas valve. 

 

5.  Remove glass assembly. Page 9. 

 

6.  Remove logs.  

 

7.  Remove nuts securing burner assembly. Remove burner assembly from firebox.  

 

8.  Remove burner heat shield. 

 

9.  Remove (8) nuts securing control board. Lift board up and out of firebox. 

CONTROL BOARD REMOVAL

 

Pilot Shield 

CONTROL BOARD INSTALLATION

 

WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET  
 

  (LOCATED UNDER CONTROL BOARD) IN PLACE.  

1.  Place control board in firebox, aligning holes in control board with mounting studs in 

firebox bottom. Ensure sealing gasket in in place on firebox bottom!   

Secure control board to firebox bottom with (8) 1/4” nuts. Place burner heat shield 

over control board (flanges facing down). 
 

2.     Install burner assembly; burner tube is positioned over burner orifice, and alignment 

slots are place over mounting studs on control board. Secure with 1/4” nuts.

 

 

3.     Install pilot shield around pilot assembly.  

CAUTION: Before securing, check that all wires are clear and unobstructed. Do not 

 

   allow any wires or gas flex line to come in contact with fan terminals. 

4.  Connect gas line to manual shut-off valve. 

 

5. 

911XL / 911XL-RAD: 

Connect any wall switch, remote control or thermostat  

 

 

              wires to terminals on valve marked TH / THTP. 

 

911XL-IPI:  

Reconnect all wiring harnesses to gas valve. Plug components into  

 

              electrical outlet. 

 

6.  Install log set. Page 22.

 

 

7.  Install glass frame assembly. Page

 

9.

 

 

8.  Verify proper log placement, operation of insert and any electrical components. 

CAUTION: CHECK ALL CONNECTIONS FOR LEAKS, WHETHER  FIELD OR FACTORY 
 

 MADE. 

Содержание 911-XXL

Страница 1: ...the vicinity of this or any other appliance IF YOU SMELL GAS Do not light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a ne...

Страница 2: ...on and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hu...

Страница 3: ...ormation 1 TABLE OF CONTENTS Table of Contents 2 SAFETY INFORMATION Safety Information 3 FEATURES Features 4 COMMONWEALTH OF MASSACHUSETTS INFORMATION Commonwealth of Massachusetts Information 5 SPECI...

Страница 4: ...d other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be place on or near the appliance Adequate accessibility clearances for servicing...

Страница 5: ...or thermostatic remote control Wall mount thermostat wireless wall mount thermostat Decorative screen doors in various styles and finishes Decorative full door shrouds in various styles and finishes...

Страница 6: ...8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in...

Страница 7: ...latch glass frame assembly 3 Millivolt board with burner cover 4 Log set see page 22 5 150 CFM fan kit 6 Co linear air duct 911XXL only Figure 6b Figure 6a FIREPLACE DIMENSIONS DESCRIPTION Height Wid...

Страница 8: ...tom shrouds may be ordered on a non returnable basis When ordering a custom shroud please specify existing fireplace front opening height and width Grill set required in various finishes purchased sep...

Страница 9: ...mney must be comprised of one of the following Factory built chimney 8 203mm minimum inside diameter Masonry Chimney 6 x 8 minimum inside diameter Existing Chimney Height Minimum 11ft 3 35m Maximum 40...

Страница 10: ...insert is ever removed removal of rivets or screws is acceptable The refractory glass doors screen rails screen mesh and log grates may be removed from existing fireplace before installing this gas fi...

Страница 11: ...mounting stud has been provided on right side of fireplace to reposition speed control receptacle assembly if desired Incoming wiring 110V 120V Speed Control Receptacle Assembly Temperature Switch Mag...

Страница 12: ...tch or thermostat Attach appropriate connectors to wall switch thermostat wires and connect to top and bottom terminals marked TH TPTH on gas valve REMOTE CONTROL Follow instructions included with rem...

Страница 13: ...ny If not follow ANSI 223 1 Commonwealth of Massachusetts Installation must be done by a licensed plumber or gas fitter IMPORTANT The efficiency rating of this appliance is a product of thermal effici...

Страница 14: ...Duct Figure 13a Large Restrictor Bend tabs to approx 80 degree angles to create tension to hold itself in place when installed Remove tab s to create small restrictor Slide restrictor into exhaust pi...

Страница 15: ...f tapping screws provided To ensure an air tight seal additional sealant should be applied at the point of connection Combustion intake extension Apply a liberal bead of sealant provided around male e...

Страница 16: ...n installation manual included with chosen vent system 3 From inside existing fireplace opening CAREFULLY pull ropes down until 4 exhaust pipe and 3 combustion air intake if using full connection meth...

Страница 17: ...uct to insert by aligning two holes in insert top to studs on each side of 4 exhaust duct and four holes at back of insert to mounting studs at lower end of air duct Leveling legs 2 per side IMPORTANT...

Страница 18: ...st be electrically grounded and connected in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Current Edition or the Canadian Electrical Code...

Страница 19: ...OUT SEALING GASKET LOCATED UNDER CONTROL BOARD IN PLACE 1 Place control board in firebox aligning holes in control board with mounting studs in firebox bottom Ensure sealing gasket in in place on fire...

Страница 20: ...ea side 3 Snap rocker switch into place on shroud 4 Slide one connector on each rocker switch wire to the rocker switch 5 Attach shroud to insert by placing tabs on left and right shroud pieces into s...

Страница 21: ...s from lower grill insert grill bolts through lower hinges on insert Attach and tighten nuts Snap On Off rocker switch into mounting hole as shown 1 Remove glass frame assembly Refer to page 9 if nece...

Страница 22: ...nside of insert Figure 21a OPTIONAL MASONRY PANEL INSTALLATIONS 1 Remove screws A 2 ea side securing masonry panels Figure 21b 2 Align holes in mounting brackets to corresponding holes in insert face...

Страница 23: ...og placement may affect flame appearance and cause excessive soot to build up on logs and glass Figure 22a PAGE 22 Left panel Right panel BC BB S424 S423 S421 AP1 X5 BL Position left and right bottom...

Страница 24: ...VALVE PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH PAGE 23 Figure 23a...

Страница 25: ...NY OTHER APPLIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequa...

Страница 26: ...fireplace is initially lit condensation will appear on the glass this is normal in all gas fireplaces and will disappear after several minutes B Locate pilot follow metal tube from gas control Located...

Страница 27: ...off wall switch or adjust setting on thermostat or remote control NOTE The pilot will stay lit H Turn pilot off by pushing in and turning gas control knob to OFF DO NOT FORCE The gas control valve has...

Страница 28: ...ess rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify it is completely sealed...

Страница 29: ...When fireplace is first lit the flames will be blue Flames will gradually turn yellowish orange during first 15 minutes of operation If flames remain blue or become dark orange with evidence of sootin...

Страница 30: ...s to approx 80 degree angles to create tension to hold itself in place when installed Remove baffle to expose venting FINALIZING THE INSTALLATION RESTRICTOR USAGE Turn fireplace on and allow to burn f...

Страница 31: ...talled with the heat dump in the closed position and will operate at its peak efficiency at this setting The heat dump may be opened as much as necessary to maintain desired heat level Remove glass fr...

Страница 32: ...G BEDDING MATERIALS ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN Annual examination of venting system by a qualified agency is...

Страница 33: ...INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight ha...

Страница 34: ...r connections are bad TROUBLESHOOTING BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flam...

Страница 35: ...rizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation Ch...

Страница 36: ...is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for proper ins...

Страница 37: ...t OCK S47A LP Gas Conversion Kit XXL 035 Burner Assembly Consult your dealer for information on optional accessories available for this fireplace This appliance tested certified by OMNI Test Laborator...

Страница 38: ...PAGE 37 LIMITED WARRANTY...

Страница 39: ...PAGE 38 LIFETIME WARRANTY...

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