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Section 3
Maintenance
20428697
7-2005/Rev 0
3-2
production requirements. Periodic maintenance, at regularly scheduled intervals, will minimize
unscheduled downtime and premature component failure.
Improper assembly can lead to the premature failure of components. Maintenance procedures
must be followed carefully; components must be properly cleaned prior to assembly and
tightened to the correct torque specifications.
•
Maintain a clean, dust and dirt free work area for maintenance.
•
Use only clean, dry air and clean, filtered solvent when flushing parts.
•
Use lint free cloths for cleaning.
•
Use extreme care when aligning close tolerance parts for assembly. Do not force the parts
together. If parts bind during assembly, they must be disassembled and re-aligned.
•
Use only original KMT Waterjet replacement parts for consistent performance and
reliability; and to protect equipment warranty.
To avoid unsafe conditions and the risk of equipment damage, operating personnel and service
technicians must carefully read and follow the procedures in this manual.
High Pressure System Maintenance
The high pressure system is conveniently mounted on a drip pan. All service components are
readily accessible, and can be removed from the unit easily for maintenance and service.
•
High pressure fittings, valves and tubing must be rated for 60,000 psi (4,137 bar). Failure
to use properly rated components may result in component failure, equipment damage and
personal injury.
•
Do not over-torque fittings to stop leakage.
•
Ensure all components are clean, free of burrs, metal particles, dirt and dust prior to
assembly.
After servicing high pressure components the high pressure water system must be thoroughly
flushed to remove any debris or contaminates.
1.
Operate the intensifier for a short period with the nozzle valve open and the orifice
removed.
2.
Turn the intensifier off and install an orifice.
3.
Turn the machine on and increase the operating pressure in gradual increments. Check all
high pressure connections for leaks.
Содержание STREAMLINE SL-V SRP 100
Страница 1: ...MANUAL 20428408 R08 STREAMLINE SL V SRP 100 WATERJET INTENSIFIER OPERATION AND MAINTENANCE MANUAL ...
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Страница 174: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 5 Figure 12 1 SL V SRP 100 Intensifier Unit ...
Страница 176: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 7 Figure 12 2 Intensifier Assembly ...
Страница 180: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 11 Figure 12 5 Pneumatic Valve Actuator Assembly Normally Open ...
Страница 182: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 13 Figure 12 6 Hydraulic Piston Assembly 05136684 ...
Страница 184: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 15 Figure 12 7 High Pressure Piping ...
Страница 186: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 17 Figure 12 8 Low Pressure Water Filter Assembly ...
Страница 188: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 19 Figure 12 9 Hydraulic Power Package ...
Страница 190: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 21 Figure 12 10 Motor Pump Assembly ...
Страница 192: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 23 Figure 12 11 Hydraulic Manifold Assembly ...
Страница 194: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 25 Figure 12 12 Hydraulic Hose Connections ...
Страница 196: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 27 Figure 12 13 Reservoir Assembly ...
Страница 199: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 30 Figure 12 14 Bulkhead Pipe Assembly ...
Страница 201: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 32 Figure 12 15 Cover Assembly ...
Страница 203: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 34 Figure 12 16 Electrical Assembly 200 208 50 60 ...
Страница 205: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 36 Figure 12 17 Electrical Assembly 230 50 60 ...
Страница 207: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 38 Figure 12 18 Electrical Assembly 380 415 50 60 ...
Страница 210: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 41 Figure 12 19 Controls Subassembly 200 208 230 50 60 ...
Страница 213: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 44 Figure 12 20 Controls Subassembly 380 415 50 60 ...
Страница 215: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 46 Figure 12 21 Control Panel Configuration 200 208 50 60 ...
Страница 217: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 48 Figure 12 22 Control Panel Configuration 230 50 60 ...
Страница 219: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 50 Figure 12 23 Control Panel Configuration 380 415 50 60 ...
Страница 221: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 52 Figure 12 24 Proportional Pressure Control 80075732 ...
Страница 223: ...Section 12 Parts List 20428786 2 2008 Rev 05 12 54 Figure 12 25 High Pressure Transducer ...
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