ZHEJIANG KAYO MOTOR CO., LTD.
REMOVAL OF CYLINDER HEAD LEFT COVER...............................................................42
TIMING CHECKING..........................................................................................................42
REMOVAL
OF
VALVE
COVER.................................................................................................43
CHECK THE VALVE CLEARANCE...................................................................................43
REMOVAL OF CYLINDER HEAD....................................................................................43
DISASSEMBLE OF CYLINDER HEAD...............................................................................44
CHECK THE VALVE AND VALVE SPRING........................................................................45
CHECK THE LINKAGE AND LINKAGE AXLE....................................................................45
CHECK THE CAMSHAFT COMPENTS........................................................................ 45
CYLINDER HEAD INSPECTION.. .........................................................................................46
INSPECTION AND GRINDING OF THE VALVE SEAT.....................................................46
CHECK THE VALVE GUIDE........................................................................................46
REPLACEMENT OF THE VALVE GUIDE.........................................................................46
MEASURE THE VALVE SEAT-AREA WIDTH...............................................................47
ASSEMBLE THE CYLINDER HEAD......................................................................................47
INSTALLING THE CYLINDER HEAD.................................................................................48
CYLINDER BLOCK AND PISTON.......................................................................................50
NOTICE....................................................................................................................50
MAIN PARAMETERS AND MAINTENANCE STANDARD OF CYLINDER BLOCK......50
MAIN PARAMETERS AND MAINTENANCE STANDARD OF PISTON...........................50
TROUBLE OCCURENCE AND CAUSE ANALYSIS.....................................................51
REMOVAL OF CYLINDER BLOCK.................................................................................51
CYLINDER BLOCK INSPECTION. .................................................................................51
REMOVAL OF PISTON AND PISTON RING......................................................................52
PISTON AND PISTON RING INSPECTION. ..................................................................52
INSTALLING THE PISTON RING..............................................................................53
INSTALLING THE PISTON..................................................................................................53
INSTALLING THE CYLINDERBLOCK..................................................................................54
CLUTCH
、
DRIVING
GEAR
、
DRIVEN
GEAR
、
SHIFT
MECHANISM.......................................54
NOTICES..........................................................................................................................................54
MAIN PARAMETERS AND MAINTENANCE STANDARD..................................................54
TROUBLE OCCURENCE AND CAUSE ANALYSIS........................................................55
REMOVAL OF THE RIGHT COVER........................................................................................55
ADJUST THE CLUTCH STROKE....................................................................................56
CHECK THE RIGHT CRANKSHAFT COVER......................................................................56
REMOVAL OF THE CLUTCH.... ..............................................................................56
REMOVAL OF THE DRIVING GEAR AND DRIVEN GEAR..............................................57
REMOVAL OF THE OIL PUMB..........................................................................................57
REMOVAL OF THE SHIFT MECHANISM.......................................................................57
REMOVAL OF THE RIGHT CRANKSHAFT COVER...........................................................58
CLUTCH INSPECTION...............................................................................................58
DRIVING GEAR AND DRIVEN GEAR INSPECTION........................................................59
OIL PUMP INSPECTION.. ................................................................................................59
SHIFT MECHANISM INSPECTION...................................................................................59
ASSEMBLE THE SHIFT MECHANISM............................................................................59
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