ZHEJIANG KAYO MOTOR CO., LTD.
4. Remove the fuel tank from the frame
Installing Steps:
The installment should be carried out in the reverse order of removal.
CHECK AND CLEAN THE CHAIN
Checking Steps are as follows:
1. Observe the chain from the rear of the vehicle to
check whether the chain is skewed as a whole
2. Rotate the rear wheel by hand and observe whether
the rotation of the rear wheel is smooth
3. Carefully check the gap between the chains to see if
there is any sediment attached
Clean the Chain:
Use a special cleaning detergent to wash the surface,slit
and gap of the chain; wait until the chain is naturally
air-dried, and then apply a layer of anti-rust oil on the
surface of the chain.
REMOVING OR INSTALLING THE CHAIN
Removing the Chain:
1. Remove the chain protect cover.
2. Remove the spring leaf on the chain.
3. Remove the movable section of the chain.
4. Pull out the chain from the sprocket.
Installing Steps:
The installment should be carried out in the reverse
order of removal.
CHECK AND ADJUST THE CHAIN TENSION
The chain can transfer the output-power from the engine to the wheels, so that the motorcycle can
move normally. It is an important part of the motorcycle. Therefore, the chain needs frequent
inspection and maintenance to ensure its normal use.
The chain tension can be adjusted according to requirements, the steps are as follows:
1. Stand the motorcycle with rear wheel suspended.
2. Measure the distance between the rear fork and the chain. The normal distance should be
20-30mm, which is about the length of two fingers. It is not necessary to strictly demand it,
within the normal distance is ok.
3. Loosen the rear axle nut;
4. Find the specific position with the greatest tension on the chain when the distance is within the
normal range.
5. By using the notches on the tensioner and the lugs on the adjuster, through the nut on the
tensioner, adjust the fork properly.
6. Tighten the tensioner nut.
7. Check the point of maximum tension and re-adjust the tension if necessary.
When checking the chain tension, you should also check the chain guide and sprocket through
visual inspection not limited to chain.
www.kayomoto.com