ZHEJIANG KAYO MOTOR CO., LTD.
The inspection steps of the left front cover and left rear cover are as follows:
Check whether the left front cover and left rear cover are damaged, whether the left front cover gasket is damaged,
replace the new left front cover, left front cover gasket and left rear cover.
Check that the large and small sight hole covers are not damaged in appearance, and the O-rings are not damaged
or deformed. If they are damaged, replace the large and small sight hole covers and O-rings with new ones.
TRANSITION PLATE , STARTER MOTOR INSPECTION AND STARTER CHAIN
INSPECTION
The inspection steps of the transition board, starter motor, and starter sprocket are as follows:
Check whether the starting sprocket, transition plate, transition plate oil seal, and transition plate o-ring are
damaged. If damaged, replace with new parts and test whether the starter motor gear is flexible.
Check whether the starting sprocket meshing with the starting chain is intact and without damage.
Note: The transition plate oil seal and transition plate o-ring must be intact. If it is slightly damaged, please
replace it with the new ones to prevent oil leakage.
MAGNETO STATOR AND ROTOR INSPECTION
The inspection steps of magneto stator and rotor are as follows:
Check whether there are cracks or breakages in the magnetic tile of the magneto rotor. If so, replace the magneto
rotor with a new one.
Check that there is no foreign matter on the inner wall of the rotor, whether the rollers of the rotor unidirectional
device have fallen off or severely worn. If so, replace with a new one.
Check whether the magneto stator is worn or damaged. If so, replace it with a new magneto stator.
INSTALLATION OF THE TENSION ARMS AND THE TESION RODS
INSTALLATION OF THE TENSION ROLLER
The small end of the tension rod spring is inserted inward
The installation steps of the tension arm, tension rod and tension roller are as follows:
Align the installation hole of the tension roller with the installation hole of the box body and put it into the box
body, then take the tension roller mandrel through the tension roller and fasten it in place.
Put the tension arm into the box body and the installation hole is aligned with the box body installation hole, insert
the tension arm mandrel through the tension arm bolt installation hole into the threaded hole of the box body,
tighten it in place, and then turn to tension arm, confirm that the tension arm rotates flexibly.
Put the rubber head of the tension rod into the box body, and then put the small end of the spring of the tension rod
into the tension hole of the box body, and then combine the chamfered surface of the gasket with the sealing screw
plug and put it into the box body for tension in the hole and tighten it.
Note:
1. Tightening torque of tension roller mandrel: 10-14N·m;
2. Tightening torque of tension rod mandrel: 12
～
16N·m;
3. Tightening torque of sealing screw plug: 25-30N·m;
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