ZHEJIANG KAYO MOTOR CO., LTD.
4. The tension arm and rod move flexibly without jamming.
INSTALLATION OF THE TRANSITION PLATE
The installation steps of the transition board are as follows.
Install 2 pieces of seal rings 6.8×1.9 on the left crankcase body.
Install the O-ring seal into the positioning pin, and then into the left body.
Install the transition plate on the left box body and tighten the bolts.
INSTALLATION OF THE STARTER MOTOR AND STARTER SPROCKET
The installation steps of the starter motor and starter sprocket are as follows:
After the starter sprocket and the starter chain are combined, the starter sprocket is installed upwards into the
crankshaft and press-fitted in place, and the chain tension plate and chain guide plate are installed.
The bolt passes through the starter sprocket pressure plate, the protruding surface of the pressure plate is upward,
the pressure plate is pressed to the right against the limit post of the oil seal pan, and then the bolt is tightened.
Tightening torque: 10-14N·m.
After the starter motor teeth mesh with the starter chain, they are inserted into the starter motor mounting hole of
the transition plate, and then tighten the bolts to install.
Note: The gap between the starting sprocket pressing plate and the end surface of the starting sprocket
should be in the range of 1mm-2mm.
INSTALLATION OF THE MAGNETO STATOR
The installation steps of the magneto stator are as follows:
Install the magneto stator on the left front cover. After the stator is installed, align the screw holes with the threaded
holes of the left front cover, insert the harness positioning rubber sleeve into the slot of the cover, and install the
bolts to tighten. Tightening torque: 10-14N·m.
Align the mounting hole of the trigger positioning plate with the mounting hole of the left front cover and install
the trigger into the left front cover, and then install the bolts to tighten. Tightening torque: 6
~
8N·m
Combine the bent surface of the small wire pressure plate with the wire pressure plate screw and install it into the
left front cover, and then fasten the screw. Tightening torque: 6
~
8N·m
Align the mounting hole of the wire harness pressure plate with the left front cover mounting hole and fix the wire
harness in place. Insert the bolts into the screw holes of the wire harness pressure plate and tighten them.
Check whether the gap between the trigger and the rotor convex hull is qualified. Tightening torque: 10-14N·m.
Combine the O-ring with the large and small sight hole covers, install them on the left front cover and tighten them.
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