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Series 216 Loader

Troubleshooting Guide

This section contains troubleshooting information to be used for locating and correcting problems which may

develop with your Kanga Loader. Troubleshooting and maintenance information relating to the engine are

contained in the engine manual.

Arms

TROUBLE

PROBABLE CAUSE

REMEDY

Arm will not rise.

Load capacity exceeded.

Reduce load. Load should not exceed the specified

Rated Operating Capacity (ROC).

Hydraulic system oil level low.

Check oil and replenish as necessary. Oil level

should not change. Leaks may be present.

Damaged or blocked hydraulic line.

Remove line and remove any obstructions or

replace line as necessary.

Malfunctioning hydraulic pump.

Replace hydraulic pump as necessary.

Worn control valve spool.

Check pressure delivery from control valve. Contact

service agent.

Lift control valve relief set too low, allowing

oil to return to reservoir.

Adjust relief valve to proper setting. Contact service

agent.

Excessive oil leak past lift cylinder piston

seal.

Repair or replace cylinder as necessary.

Arm will not lower.

Hydraulic oil system low.

Check oil and replenish as necessary. Oil level

should not change. Leaks may be present.

Damaged or blocked hydraulic line.

Remove line and remove any obstructions or

replace line as necessary.

Malfunctioning pump.

Replace hydraulic pump as necessary.

Worn control valve spool.

Check pressure delivery from control valve. Contact

service agent.

Control rod or lever broken or disconnected. Repair or replace control rod or lever.

Arm lowers with

control lever in neutral.

Worn control valve spool.

Repair or replace valve as required.

Lift ram piston seal leaking.

Replace seals.

Arm will not rise,

or rises slowly.

Lift control valve relief set too low allowing

oil to return to reservoir.

Adjust relief valve to proper setting. Contact service

agent.

Worn control valve spool.

Check pressure delivery from control valve.

Contact service agent.

Excessive oil leak past lift cylinder piston

seal.

Repair or replace cylinder as necessary.

Control rod or lever broken or disconnected

Repair or replace control rod or lever.

Hydraulic lines incorrectly connected at

control valve.

Correctly connect line at control valve.

Содержание 216 Series

Страница 1: ...SERIES 216 LOADER Operator s Manual PM 000227...

Страница 2: ...IN PROGRESS 2 SERIES CURRENTLY IS IN DESIGN CHANGES OUTSTANDING COVER PAGE TABLE OF CONTENTS INDEX SPECIFICATIONS DRAWINGS DECALS SERVICE PROCEDURE ATTACHMENTS...

Страница 3: ...tand this manual before undertaking any maintenance Keep it with your machine at all times as a ready reference Some illustrations in this publication show details or attachments that may be different...

Страница 4: ...aders or the name of any of our related companies without the express written consent of Kanga Copyright This document its contents the material and content including but not limited to artistic and l...

Страница 5: ...ng on Slopes 16 Tipping Load and Rated Operating Capacity ROC 18 Call Before You Dig 20 Personal Protective Equipment PPE 21 Complete a Risk Assessment 22 Five Steps to an Effective Risk Assessment 22...

Страница 6: ...ment 45 Install Track 46 Preparation 46 Installation 47 Track Orientation 48 Maintain Your Kanga Loader 51 Inspection and Checks 51 Daily Checklist 52 Loader Arm Maintenance 54 Long Term Loader Storag...

Страница 7: ...oader With Wheels 78 Specifications Series216 Loader With Tracks 79 Decals KK216 Loader AUS 80 Decals KK825 Loader USA 82 Decals TK825 Loader AUS 84 Decals TK825 Loader USA 86 Understand Your Warranty...

Страница 8: ...8 Series 216 Loader 2022 Kanga Loaders Operator s Manual Notes...

Страница 9: ...es either a tracked T or wheeled W loader The three numbers identify the series and model Horse Power Class Wheeled W Tracked T Series Key 1 Mini Loader VIN Number 2 Date of Manufacture in Australia 3...

Страница 10: ...ill also see information called out with the Note designation This additional safety or general information is important to the maintenance and operation of your loader This Operator s Manual provides...

Страница 11: ...ushing hazard Ensure loader pins are fully and correctly installed whenever the arm is raised for maintenance DANGER Read this operator s manual for information on safely locking the loader arm in the...

Страница 12: ...m fill level do not over fill Read this operator s manual for information on fuelling your loader CAUTION Consult this operator s manual for information on hydraulic oil ENGINE SPEED CONTROL DAILY GRE...

Страница 13: ...erator s manual prior to lifting DANGER Keep hands and body parts a safe distance from actuating parts HOT FLUID UNDER PRESSURE CAUSTIC LIQUID HOT SURFACE CAUTION Do not remove radiator cap when hot W...

Страница 14: ...nt of the machine 5 Tipping Hazard Refer to operator s manual for Rated Operating Capacity ROC Use a steady even motion on the control levers do not jerk the control levers Carry the heavy end uphill...

Страница 15: ...rator s body weight provides additional counterbalance to the weight of the bucket load Keep body parts within the confines of the loader Never tie or otherwise secure yourself to any part of the mach...

Страница 16: ...maintenance replace immediately Working on Slopes Slopes present especially dangerous working conditions Environmental factors such as the presence of moisture snow ice or slippery plant material can...

Страница 17: ...ront of the machine the heavy end Most hydraulic driven attachments make the front of the machine the heavy end Raising the loader arms on a slope will affect the balance and stability of the machine...

Страница 18: ...stem is intended to improve traction and float in soft wet conditions while maintaining the hard uneven ground stability attributes of a wheel loader In terms of stability Kanga find the OTT system to...

Страница 19: ...erator s Manual Practice Safety at All Times BUCKETS Material load for buckets No bucket 62kg Kanga GP Bucket 84kg Kanga HD GP bucket 157kg Kanga HD 4in1 bucket Tipping load 552kg 1214lb 490kg 1078lb...

Страница 20: ...to state law or practice To begin the process of utility location call the respective Dial Before You Dig authority for your Country or State several days before work is to begin Your call will be ro...

Страница 21: ...a hard hat hearing protection safety glasses and other protective equipment as appropriate for the hazards present Hard hat Hearing protection Respiratory protection Safety glasses Steel toed boots H...

Страница 22: ...the results from the risk assessment matrix determine which hazards require attention List all mitigation measures that are required to eliminate or minimize those hazards 4 IDENTIFY THE RESPONSIBLE P...

Страница 23: ...risk that it may happen in the life of the activity few employees are exposed to the hazard 2 Negligible Small injury or bruises first aid treatment 1 Very Unlikely No knowledge of similar situations...

Страница 24: ...use the loader as specified in the operator s manual Has the daily pre operation inspection of the loader been completed Have issues detected during the pre operation inspection been addressed Are al...

Страница 25: ...2022 Kanga Loaders 25 Series 216 Loader Operator s Manual Notes...

Страница 26: ...machine chassis for any visible damage 2 Visually inspect all components to ensure they are securely attached 3 Inspect all areas for evidence of hydraulic oil engine oil or fuel leakage 4 Inspect arm...

Страница 27: ...ga Loader When loading or unloading the machine from a trailer the trailer must be located on a firm even surface It must remain fully attached to the towing vehicle WARNING Never unload a trailer pos...

Страница 28: ...e extra vigilance when loading unloading or working with your loader close to roadways carrying traffic Never count on drivers to slow down stop or otherwise accommodate your presence Parking and Shut...

Страница 29: ...2022 Kanga Loaders 29 Series 216 Loader Operator s Manual Notes...

Страница 30: ...nctions are illustrated here Lever Controls Action on PUSH Action on PULL 1 AUX 1 Reverse Forward 2 4 in 1 bucket Open Close 3 Main lift arm control Lower Raise 4 Left drive Forward Reverse 5 Right dr...

Страница 31: ...ey switch to start the engine WARNING The operator must not move any of the control levers until he or she is standing with both feet on the driving platform and holding the grip handles and has confi...

Страница 32: ...the starter switch key is turned to the PREHEATING position However if necessary keep the starter switch key at the PREHEATING position for longer time according to the above recommendation 2 Turn th...

Страница 33: ...gth While moving forward a gentle turn to the left or right can be achieved in two ways The power can be slightly increased on the side opposite the turn or it can be decreased on the turning side Thi...

Страница 34: ...ith any attachment ensure that all tasks and risks associated with the activity have been identified and appropriate risk mitigation measures have been put in place Attach the hose bracket if any to l...

Страница 35: ...MALE QRC 4 in 1 MALE QRC Tank return line Case drain 4 in 1 Bucket x x Auger Power Head x x Backfill Blade x x Backhoe x x if fitted Bucket Broom x x Grapple Bucket x x Hydraulic Stump Grinder x x if...

Страница 36: ...to the ground and tilt it down Drive forward The bucket will bite into the soil as you move forward CAUTION Do not step off the operator platform with the load raised or the machine moving CAUTION Alw...

Страница 37: ...is hard the front wheels of the loader will lift off the ground Note The front wheels should never come off the ground more than 1 inch 25mm As the auger cuts into the ground the arm travel arc will m...

Страница 38: ...r on the underside Engage the TILT lever so that the boom and chain arcs down to dig a trench When the desired depth is achieved slowly drive the loader backward along the trench line Setting the Tren...

Страница 39: ...2 Increase the revs to desired level 3 Lower the attachment to working position 4 Pull drive levers all the way forward 5 Use the knob on the trenching valve to adjust the ground speed of the loader T...

Страница 40: ...ent to working position 4 Pull drive levers all the way back 5 Use the knob on the trenching valve to adjust the ground speed of the loader Turning the knob clockwise will make loader move slower whil...

Страница 41: ...hoses and cylinders are in good condition Place the backhoe wheels in the locked position Place the AUX lever in neutral Start the engine then adjust the engine RPM lever to suit the operation and hy...

Страница 42: ...m no work zone buffer of 3 meters 10 feet from any overhead electrical service and 2 meters 6 feet from any underground service Do not carry passengers either on the machine or on the fork tynes Do no...

Страница 43: ...han the operator should enter the work zone while the machine s engine is running Observe all underground utility markings carefully Maintain a no work zone 2 meters 6 feet from any utility marking Do...

Страница 44: ...unning Install effective 2 meter 6 feet perimeter barricades around the exclusion zone Observe all underground utility markings carefully Maintain a no work zone 2 meters 6 feet from any utility marki...

Страница 45: ...base of the machine to ensure they do not interfere with the operation of the log splitter WARNING When clearing away the split logs ensure that the machine is shut down and the pressure released fro...

Страница 46: ...the loader base at the rear of the loader 4 Place the bucket flat on the ground 5 Tilt the bucket forward as if dumping to lift the loader off the ground It will be supported by the block and the buc...

Страница 47: ...ar hub using an adjustable wrench Align the studs with the wheel while depressing forward reverse control lever G Do not start the engine 8 Locate the rear wheel on the hub and studs Place one wheel n...

Страница 48: ...link H Note If you have trouble doing this you can purchase a spare joiner for repair or adjustment Part Number DL 003251 2 Once you have found the joining link insert two 6mm bolts or other suitable...

Страница 49: ...Please note The centre 4 pages do not form part of the owners operators manual 2022 Kanga Loaders Series 216 Loader PAGE TO BE REMOVED AT HANDOVER Record the Main Component Serial Numbers Kanga Serial...

Страница 50: ...6 Paint work 7 Any untidy weld spots or runs 8 Check of fittings alignment 9 Is loader clean and free of debris 10 Are pipes and hoses clear of parts on loader 11 Are Hershel plugs clear of tank and...

Страница 51: ...lained to me for the loader and attachments and have been provided a copy of these procedures for reference and use Have received a copy and understand the Operator s Manual and safety information con...

Страница 52: ...tructions and warranty conditions KANGA LOADERS GLOBAL PTY LTD AUSTRALIA 4 Octal Street Yatala QLD 4207 Email info kangaloader com UNITED STATES 2325 Industrial Parkway SW Dyersville Iowa 52040 Email...

Страница 53: ...t when the tire pressure is set at 75 PSI 517 KPA you must tighten the tracks by removing track chain links The following steps describe track link removal 1 Follow the track removal instructions to r...

Страница 54: ...50 Series 216 Loader 2022 Kanga Loaders Operator s Manual Notes...

Страница 55: ...d as prescribed A claim against a warranty will not qualify if it results not from defective material or authorized workmanship but from a lack of maintenance Never operate a Kanga Loader that is know...

Страница 56: ...ulic oil level Controls Correct operation Responsiveness Structure Adequate weld condition Free of cracks or damage Linkage pins greased Bolts and fasteners Check pivot pins for wear or damage Tight N...

Страница 57: ...t Yes No Comment Guarding Good condition Secure Hydraulics Good condition of hoses check for leaks Good condition of casings check for leaks Good condition of rams check for leaks Controls Correct ope...

Страница 58: ...draulics to keep the arm in the elevated position during maintenance Loader Arm Maintenance Important Safety Guidelines Always secure the arm using the supplied locking pins Ensure the working area is...

Страница 59: ...oader in a dry and protected location Put the bucket flat on the ground Place blocks under the frame to remove weight from the tires Set all controls in Neutral position Cover the exhaust pipe opening...

Страница 60: ...r Drain all hazardous fluids from gasoline diesel fuel tanks oil reservoirs and similar Remove the battery Remove items containing toxic metals such as mercury switches and lead battery connectors Not...

Страница 61: ...display will flash Flashing ends after a two hour operating period has passed This is a generic setting from the gauge supplier Please refer to the manual for correct service information REPLACEMENT P...

Страница 62: ...KUBOTA engine manual Service Tasks Engine Engine Oil Change the engine oil after the first 20 hours of operation to ensure bed in service of the engine Thereafter change the oil after every 100 hours...

Страница 63: ...ng with motor oil and hand tighten only Do not use tools 7 Start the engine and check for leaks Correct if necessary with the engine switched off IN LINE FUEL FILTER FOR DIESEL FUELS Part Number DL 00...

Страница 64: ...ible half way 50 down the sight gauge when the oil is cold and all rams in their closed position Top up with Hydraulic oil ISO 68 if necessary Note A significant drop in fluid levels indicates leakage...

Страница 65: ...an Allen key wind the screw in to increase the pressure or back off the screw to reduce the pressure Refit and tighten the locknut when adjustments are complete Hydraulic Fluid Replace the hydraulic...

Страница 66: ...specially designed to convert the Kanga Loader paired with a trencher attachment into a high performance trenching machine The valve provides load sensing to ensure the trencher travel speed stays ba...

Страница 67: ...control valve down trencher chain running forward The pressure should be set at 69 76 bar 1000 1100 PSI on all models 2 Sequence Valve 4 Setting Flow Control Valve 1 fully closed turned clockwise AUX...

Страница 68: ...ch of the 13 linkage pins using an appropriate grease multi purpose pin grease During greasing also inspect for wear CAUTION The frequency of re greasing depends on the workload and the severity of th...

Страница 69: ...e if worn or damaged Service Tasks Radiator Diesel Engine Radiator hoses and connections should be checked on a regular basis for cracks and wear Check the radiator for leaks Change the radiator fluid...

Страница 70: ...ttery leads are not damaged BATTERY Part Number DL 000605 Australia BATTERY Part Number For your specific region Contact your KANGA dealer WARNING The 12V battery contains caustic liquid that may resu...

Страница 71: ...16 UNF Part Number FA 000530 STUD WHL 7 16 KNOCK IN Part Number FA 000490 KANGA LOADER TIRE PRESSURE GROSS Tire Size Recommended Pressure Gross weight Kgs Water Filled Gross weight lbs Water Filled KP...

Страница 72: ...68 Series 216 Loader 2022 Kanga Loaders Operator s Manual Notes...

Страница 73: ...RETURN FILTER R R R R R R R HYDRAULIC PRESSURE FILTER I I I I I R I I I I R I I I I R DAILY ITEMS TO BE CHECKED ON A DAILY BASIS HOURS 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 PRECLEANER FOAM C C C C C C C C C...

Страница 74: ...INTERMEDIATE SERVICE MINOR SERVICE MAJOR SERVICE MODEL 600Hr 700Hr 800Hr 900Hr 1000Hr Mid Range DATE DATE DATE DATE DATE S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V...

Страница 75: ...C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P Note The warranty on the equipment is subj...

Страница 76: ...72 Series 216 Loader 2022 Kanga Loaders Operator s Manual Notes...

Страница 77: ...t cylinder piston seal Repair or replace cylinder as necessary Arm will not lower Hydraulic oil system low Check oil and replenish as necessary Oil level should not change Leaks may be present Damaged...

Страница 78: ...lace line as necessary Worn or chipped pump gears Replace pump gears as necessary Worn or broken drive shaft or coupling Inspect drive shaft or coupling Repair or replace as necessary Hydraulic pump n...

Страница 79: ...as necessary Grease thoroughly Excessive oil leak past cylinder piston seal or motor rotating group Repair or replace cylinder motor as necessary Control rod or lever broken or disconnected Repair or...

Страница 80: ...76 Series 216 Loader 2022 Kanga Loaders Loader Specifications and Decals Schematic Series 825 Loader With Wheels N M C G I K B A E H D L F J...

Страница 81: ...2022 Kanga Loaders 77 Series 216 Loader Operator s Manual Loader Specifications and Decals Schematic Series 825 Loader With Tracks H L D E A B G K I N M F J C...

Страница 82: ...1018 mm 40 08 F Bucket Reach at 40 4in1 1100 HD Bucket 158 mm 6 22 G Dump Height 4in1 1100 HD Bucket 1376 mm 54 17 H Bucket Width 4in1 1100 HD Bucket 1090 mm 42 91 I Bucket Max Roll Back 40 J Bucket M...

Страница 83: ...dth 1123 mm 44 21 F Bucket Reach at 40 4in1 1100 HD Bucket 153 mm 6 02 G Dump Height 4in1 1100 HD Bucket 1381 mm 54 37 H Bucket Width 4in1 1100 HD Bucket 1090 mm 42 91 I Bucket Max Roll Back 40 J Buck...

Страница 84: ...ing Operator s Manual Loader Specifications and Decals LEFT RIGHT TOP FRONT REAR ISOMETRIC 17 35 14 15 18 34 3 33 22 26 10 28 37 2 18 36 17 38 28 10 26 22 3 33 34 1 21 23 6 17 33 13 4 5 20 24 11 7 8 3...

Страница 85: ...957 DECAL ISO CRUSHED HAND LARGE 21 1 DE 000958 DECAL ISO THROTTLE CONTROL 22 2 DE 000959 DECAL ISO LIFTING POINT 23 1 DE 000960 DECAL ISO CAUTION REMOVE KEY BEFORE MAINTENANCE 24 1 DE 000961 DECAL IS...

Страница 86: ...ng Operator s Manual Loader Specifications and Decals LEFT RIGHT TOP FRONT REAR ISOMETRIC 16 37 13 14 17 36 2 35 21 25 9 28 31 1 17 38 16 32 28 9 25 21 2 35 36 3 20 22 5 16 35 12 27 4 19 23 10 6 7 2 1...

Страница 87: ...AL ISO THROTTLE CONTROL 21 2 DE 000959 DECAL ISO LIFTING POINT 22 1 DE 000960 DECAL ISO CAUTION REMOVE KEY BEFORE MAINTENANCE 23 1 DE 000961 DECAL ISO CAUTION FLUID UNDER PRESSURE 24 1 DE 000962 DECAL...

Страница 88: ...ing Operator s Manual Loader Specifications and Decals LEFT RIGHT TOP FRONT REAR ISOMETRIC 17 35 14 15 18 34 3 33 22 26 10 28 37 2 18 36 17 38 28 10 26 22 3 33 34 1 21 23 6 17 33 13 4 5 20 24 11 7 8 3...

Страница 89: ...DECAL ISO CRUSHED HAND LARGE 21 1 DE 000958 DECAL ISO THROTTLE CONTROL 22 2 DE 000959 DECAL ISO LIFTING POINT 23 1 DE 000960 DECAL ISO CAUTION REMOVE KEY BEFORE MAINTENANCE 24 1 DE 000961 DECAL ISO C...

Страница 90: ...ing Operator s Manual Loader Specifications and Decals LEFT RIGHT TOP FRONT REAR ISOMETRIC 17 35 14 15 18 34 3 33 22 26 10 28 37 2 18 36 17 38 28 10 26 22 3 33 34 1 21 23 6 17 33 13 4 5 20 24 11 7 8 3...

Страница 91: ...ISO THROTTLE CONTROL 21 2 DE 000959 DECAL ISO LIFTING POINT 22 1 DE 000960 DECAL ISO CAUTION REMOVE KEY BEFORE MAINTENANCE 23 1 DE 000961 DECAL ISO CAUTION FLUID UNDER PRESSURE 24 1 DE 000962 DECAL IS...

Страница 92: ...88 Series 216 Loader 2022 Kanga Loaders Operator s Manual Notes...

Страница 93: ...2022 Kanga Loaders 89 Series 216 Loader Operator s Manual Notes...

Страница 94: ...90 Series 216 Loader 2022 Kanga Loaders Operator s Manual Notes...

Страница 95: ...nty repair Understand Your Warranty Product Registration The Purchaser must fill out and return the warranty registration card within 30 days of purchase in order to validate the warranty Repairs Warr...

Страница 96: ...o Kanga Loaders any such implied warranty is limited to the duration of this express warranty Spare Parts Warranty Terms and Conditions Kanga Loaders will warrant any part found to be defective within...

Страница 97: ...61 0 7 3441 9222 Spare Parts Website spares kangaloader com Spares Email info kangaloader com Service Bookings Email info kangaloader com Visit Our Website www kangaloader com UNITED STATES Sales 1 83...

Страница 98: ...uvering 32 Parking and Shutting Down 28 Starting Before 31 Starting Throttle Positions 31 Turning 33 Work Zone Safety 28 Operating Mass 78 Power Rating 78 Product Plate Identify Loader Model 9 Rated O...

Страница 99: ...5 Series 216 Loader Troubleshooting 73 Arms 73 Auxiliary Hydraulic 75 Drive System 74 Engine 75 Hydraulic Pump 74 Warranty 91 Contact Information 93 Spare Parts Warranty 92 Terms and Conditions 91 Ope...

Страница 100: ......

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