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50

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3.25

  KaCool D AF – 

Comfortable feeling of well-being, thanks to AtmosFeel

Chilled water air conditioning system

Installation and operating instructions

6.8   KaControl model

The KaControl version provides the option of controlling 

and networking the KaCool D AF by means of a control 

unit supplied separately or on-site building management 

technology.

A number of different settings and configurations are possible 

using the DIP switches on the PCB and parameters that can be 

set by the control unit.

The KaControl system offers the option of single-circuit and 

multi-circuit control and connection to building management 

control systems via optional interface cards. 

Every KaCool D AF with KaControl has a temperature sensor 

for recording the room temperature.

Lay control lines separately from power lines. Use UNITRONIC

®

 

BUS LD 2x2x0.22 or similar as data cables. 

Wire the unit in series: star cabling is not allowed.

Important: 
These instructions only outline a few of the possible 

options.

All the setting options can be found in the 

complete instructions for the KaControl at  

“www.Kampmann.de/kathermboard”

Содержание KaCool D AF

Страница 1: ...Ceiling cassette KaCool D AF Installation and operating instructions Keep these instructions in a safe place for future use I 543 12 18 EN SAP Nr 1291188...

Страница 2: ...irements 10 2 6 1 Qualifications 10 3 Technical data 11 3 1 Main dimensions 11 3 2 Connection values 13 3 3 Operating data 13 4 Construction and function 14 4 1 Overview 14 4 2 Brief description 16 4...

Страница 3: ...ircuit controls 70 6 13 Setting the unit configuration by means of DIP switches 71 6 14 Parameter settings 74 6 15 Parameter settings 75 6 15 1 Setting absolute setpoint temperature or 3K 75 6 15 2 ON...

Страница 4: ...emblies 84 6 17 Parameter list for control PCB 85 6 18 KaController parameters 88 7 Operation and commissioning 92 7 1 Pre commissioning checks 92 7 2 Venting the heat exchanger 93 7 3 Switching on 93...

Страница 5: ...stated safety instructions and other instructions contained in this manual In addition all local occupational health and safety at work regulations apply as do general safety provisions governing the...

Страница 6: ...Our Customer Service team is available is available for technical information We are always interested in receiving information and experiences relating to the use of our products which could be of va...

Страница 7: ...o be connected to the building s heating cooling ventilation system and to the building s waste water and power network 2 2 Limits of operation and use Limits of operation Min max water temperature C...

Страница 8: ...h dust content Never operate the unit in rooms that contain high temperature gases Never operate the unit in aggressive or corrosive atmospheres e g sea air Never operate the unit above electrical equ...

Страница 9: ...ation He then has to implement this in the form of operating instructions for the operation of the unit The operator must regulate and specify the responsibilities for installation operation troublesh...

Страница 10: ...or contact details please refer to Chapter 1 4 Customer service on page 6 2 6 Personnel requirements 2 6 1 Qualifications Only permit personnel to carry out work if they can be expected to carry out t...

Страница 11: ...ons Weights Model 2 pipe 4 pipe 1 1 2 1 2 2 4 3 4 1 2 Model Basic unit Design panel Total 2 pipe 4 pipe 2 pipe 4 pipe kg kg kg kg kg 1 21 24 3 24 27 2 23 24 3 26 27 3 23 24 3 26 27 4 24 24 3 27 27 2 p...

Страница 12: ...ights Model 2 pipe 4 pipe 5 7 3 4 3 4 Model Basic unit Design panel Total 2 pipe 4 pipe 2 pipe 4 pipe kg kg kg kg kg 5 40 43 5 45 48 6 45 48 5 50 53 7 45 48 5 50 53 2 pipe 3 Water inlet 4 Water outlet...

Страница 13: ...Operating data Valve configuration 2 pipe system 4 pipe system Model Dimensions L x W Cooling outputs1 Heat outputs2 Cooling outputs1 Heat outputs2 kW kW kW kW mm AC 230 V 1 97 2 71 3 85 5 27 1 89 2...

Страница 14: ...oning system Installation and operating instructions 4 Construction and function 4 1 Overview Features 3 5 6 11 14 10 3 2 1 4 6 5 Punched opening for optional fresh air connection Punched opening for...

Страница 15: ...on connection outside diameter 13 5 mm 8 Air filter G1 simple to remove easy to clean 9 Air intake grille large free cross section to minimise pressure losses 10 Hydraulic connections for CHW LPHW and...

Страница 16: ...inium heat exchanger Depending on the temperature at which the medium flows through the heat exchanger the air is either cooled or heated in the exchanger The air then passes through the outlet air sl...

Страница 17: ...model 0 4 325009014110 KaCool D AF without KaControl model 5 7 325009024110 Open Close 4 pipe 24 V drive KaCool D AF with KaControl model 0 4 325009014112 KaCool D AF with KaControl model 5 7 3250090...

Страница 18: ...suitable for cooling with 3 stage fan speed switch Colour white Voltage 230 V 50 Hz max 3 A W x H x D 170 x 70 x 44 mm All models 2 pipe AC valve configuration 196000148918 Electromechanical room the...

Страница 19: ...an without KaControl only in conjunction with valve kits with 230 V actuator 196000030256 Relay box For group formation max 4 units with electromechanical control All models with AC fan 196000148919 K...

Страница 20: ...n a BACnet IP network All models 196003232122 KaControl SEL panel with BACnet 196003232123 KaControl room temperature sensor For wall mounting IP30 surface mounted white RAL 9010 alternative to the te...

Страница 21: ...4 2x1 2 2 8 1 7 4 3 4 2x1 2 2 8 1 7 5 3 4 2x3 4 2 8 2 8 6 3 4 2x3 4 4 0 2 8 7 3 4 2x3 4 4 0 2 8 Actuators Power supply Current consumption Power consumption A W 230V 0 25 1 8 24V 0 35 1 8 Valve lift 2...

Страница 22: ...unit Only lift the unit on both sides and only by the basic unit not by the valves Use suitable transport equipment to transport the unit to prevent damage to health and the equipment IMPORTANT NOTE...

Страница 23: ...Connecting pipework Valve Actuator Instructions 5 2 Transport inspection Check on delivery for completeness and transport damage Proceed as follows in the event of visible damage Do not accept delive...

Страница 24: ...ng under the following conditions Do not store outdoors Store in a dry and dust free place Do not expose to aggressive media Protect from direct sunlight Avoid mechanical vibrations and shocks Storage...

Страница 25: ...Ensure that the airflow can circulate freely Make sure that drilling positions for installing the unit are free from electrical wiring or pipes Provide for adequate space for flow and return water co...

Страница 26: ...om they should be networked together and installed at a minimum spacing of 4 metres Install the ceiling cassette horizontally There needs to be a minimum spacing of 10 mm between the ceiling slab and...

Страница 27: ...threaded rods in place Model 1 4 Model 5 7 The installation brackets of the ceiling cassette included are fixed to the threaded rods at an appropriate height The installation brackets are positioned...

Страница 28: ...protected by the condensation tray If necessary install shut off devices and balancing valves e g TacoSetter upstream of the ceiling cassette for hydraulic balancing and for maintenance purposes Conde...

Страница 29: ...izontal or inclined pipe routing from the cassette to the final riser is not permitted The pipe needs to be made of strong and sufficiently sized pipe material note the table giving the volumes of con...

Страница 30: ...panel Position the casing panel under the cassette and hook into place Insert the filter Flap up the grille and snap into place In the same way follow steps in the order 6 5 4 and 3 to remove the filt...

Страница 31: ...have a minimum temperature of 14 C and a maximum temperature of 25 C A primary air spigot available as an accessory is needed for the connection It is fixed to the side of the cassette The connection...

Страница 32: ...wiring Personnel Installation personnel Qualified electrician Protective equipment Safety shoes Protective gloves Workwear Wire the unit in accordance with the enclosed wiring diagram Only wire the u...

Страница 33: ...and recognised technical regulations i e Association of German Electricians VDE DIN and EN standards Accident prevention regulations VBG VBG4 VBG9a DIN VDE 0100 DIN VDE 0105 EN 60730 Part 1 Technical...

Страница 34: ...1 KaControl Design Art no suffix AC fans electro mechanical model _00 EC fans electro mechanical model _00 EC fans infra red control _IR EC fans KaControl control electronics _C1 Important Provide an...

Страница 35: ...free alarm contact The various room thermostats enable operation and temperature regulation of a KaCool D AF electro mechanical version 230 V with AC fan The room temperature is set using the dial 3...

Страница 36: ...valve OUT valve OUT 10 9 10 9 10 9 valve OUT 10 9 E1 6 5 3 4 PE L N 9 8 7 4 10 1 2 1 2 3 1 2 3 E2 1 2 valve OUT 10 9 E1 6 5 3 4 PE L N 9 8 7 4 10 1 2 E1 6 5 3 4 PE L N 9 8 7 4 10 1 2 1 2 3 1 2 3 1 2...

Страница 37: ...L N PE 3 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2...

Страница 38: ...1 2 18 2 19 1 15 14 2 13 12 1 17 16 1 2 18 2 19 1 1 2 1 2 2 W6 2 W6 2 W6 2 W6 1 2 1 2 2 W7 2 W7 2 W3 2 W3 10 W4 10 W4 10 W4 2 W3 10 W4 4 3 10 9 11 8 2 1 7 10 6 5 1 5 7 2 8 9 6 W8 4 3 10 9 11 8 2 1 7 1...

Страница 39: ...2 E1 6 5 6 7 PE L N 9 8 7 4 10 5 E1 6 5 6 7 PE L N 9 8 7 4 10 5 valve OUT valve OUT 10 9 10 9 10 9 valve OUT 10 9 W6 8 W2 1 2 3 8 10 E2 E1 6 5 6 7 PE L N 9 8 7 4 10 5 valve OUT 10 9 1 L 7 2 N PE 3 4 3...

Страница 40: ...sion with EC fan Set the room temperature on the climate controller type 30155 using the dial and fan stage in manual mode via a 3 stage slider switch or continuously variably in automatic mode The ro...

Страница 41: ...1 2 0 10V GND 1 2 0 10V GND 1 2 0 10V GND 1 2 0 10V E1 6 5 PE L N 9 8 7 4 10 1 2 Ri E1 6 5 PE L N 9 8 7 4 10 1 2 Ri 1 2 3 1 2 3 1 2 3 1 2 3 E2 1 2 E2 1 2 valve OUT valve OUT 10 9 10 9 10 9 valve OUT...

Страница 42: ...1 2 3 ZKK 1 2 3 5 3 4 6 4 5 3 6 4 3 3 2 2 6 1 1 1 2 3 ZKK 1 2 3 5 3 4 6 1 2 L N PE 3 3 W1 5 W2 4 W4 4 5 3 6 4 3 3 2 2 6 1 1 1 2 3 ZKK 1 2 3 5 3 4 6 2 W5 2 W5 2 W5 2 W5 2 W5 10 9 2 8 7 1 12 11 1 2 13...

Страница 43: ...GND 1 O3 GND 1 2 2 1 GND I1 GND I2 GND O3 I2 GND 2 I1 GND 1 O3 GND 1 2 2 1 GND I1 GND I2 GND O3 02 01 N L 1 2 4 01 02 L N 02 01 N L 1 2 4 01 02 L N 02 01 N L 1 2 4 6 01 02 L N I2 GND 2 I1 GND 1 O3 GND...

Страница 44: ...Select Time setting save with On Send On Send Send changed data Raise setting valves e g temperature Lower setting values e g temperature Meaning of speed display Setting value Meaning Low fan speed l...

Страница 45: ...pears in the display Press The required hour is set on the clock Press Select 1x Confirm hour change to the minute Press The required minute is set on the clock Press Select 1x Programme Stop appears...

Страница 46: ...Switch off time of fan when the setpoint is reached None 3 min delay 8 Master Slave Master Slave CONFIGURATION DIP switch The configuration Dip switch adjusts the cassette to the system All switches...

Страница 47: ...ines the emperature of the heat exchanger The temperature needs to guarantee that the cassette operates within the limits of operation 4 75 C LED lights up blue Cooling mode active LED lights up red H...

Страница 48: ...ical supply Note the technical connection conditions as stipulated by your energy supply company Single unit infra red remote control Cabling Infra red remote control actuation 3 W1 3 W1 3 W1 L PE N L...

Страница 49: ...y companies 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 2 W2 2 W2 2 W2 2 W2 2 W2 2 W2 A E B 1 2 3 W4 W4 A E B 1 2 3 W4 A E B 1 2 3 A E B 1 2 3 L PE N L PE N 1 2 3 1 2 3 L PE N 1 2...

Страница 50: ...parameters that can be set by the control unit The KaControl system offers the option of single circuit and multi circuit control and connection to building management control systems via optional in...

Страница 51: ...erature control large LCD multifunctional display with clearly arranged icons selection of value to be displayed room temperature setpoint offset setpoint automatic LED background lighting large seven...

Страница 52: ...cally switched off 5 seconds after the KaController is last used The LED background lighting can be permanently disabled by means of a parameter setting 1 Display of setpoint room temperature 2 Curren...

Страница 53: ...to select the various selection menus 6 8 1 2 Operation Menu selection using function keys Menu selection using the navigator dial Standard view Fan setting Time setting Timer programs Operating modes...

Страница 54: ...re are 3 options for switching off the control 1 Press the ON OFF button 2 Turn the navigator dial to the left until OFF appears 3 Press and hold down the navigator dial until OFF appears Activating t...

Страница 55: ...g the navigator in the standard view Apply the set value by pressing the navigator dial and calling up the standard view 6 8 1 2 2 Temperature setting absolute value Fan setting Time setting Timer pro...

Страница 56: ...ture Setting the temperature setpoint A new temperature setpoint can be set by turning the navigator in the standard view Apply the set value by pressing the navigator dial and calling up the standard...

Страница 57: ...stages Auto 0 1 2 3 4 5 as required Pressing the navigator dial in the default view switches the display to the Fan setting menu You can select the required fan stage Auto 0 1 2 3 4 5 by turning the...

Страница 58: ...ator for 3 seconds Press and hold navigator for 3 seconds Press and hold navigator for 3 seconds Setting to hide the time in the standard view The Timer programs selection menu is automatically called...

Страница 59: ...imer program matrix the Clock symbol is hidden in the standard view Display elements in the Timer programs selection menu ON1 OFF1 ON2 OFF2 MO 6 00 18 00 TU 6 00 18 00 WE 6 00 18 00 TH 6 00 18 00 FR 6...

Страница 60: ...and to call up the next input screen Step 2 Turn the navigator dial to select the number of the timer program no 1 or no 2 Press the navigator dial to apply the figure for instance Timer program no 1...

Страница 61: ...the switching on and switching off times entered Step 1 Step 2 Replace the switch on or off time entered by Step 3 Step 4 You can overwrite timer entries at any time either as a block or for each day...

Страница 62: ...ence 3 Select the code 44 by turning the navigator dial and confirm by pressing the navigator dial Now all timer programs and the time are deleted 4 There are 3 options for exiting the Service menu an...

Страница 63: ...he selected operating mode 6 8 1 2 8 Cooling mode heating mode changeover Standard view Fan setting Time setting Timer programs Operating modes Press navigator x 1 Press and hold navigator for 3 secon...

Страница 64: ...to fix the fault quickly KaCool D AF alarm table KaController alarm table Code Alarm A11 Faulty control sensor A13 Room frost protection A14 Condensation alarm A15 General alarm A16 Faulty AI1 AI2 or...

Страница 65: ...0 m Connecting a KaController to it automatically converts the respective KaControl into the master unit in the control circuit Disconnect the unit prior to embarking on all wiring work Only connect t...

Страница 66: ...m frost protection function The room temperature is monitored at each phase in the system to a limit of 8 C The room frost protection function is enabled if the room temperature drops below 8 C The ro...

Страница 67: ...ol Check the correct wiring of the KaControl and check the sensor Effect of this alarm The valves are close and the fan switched off A17 Unit frost protection function The temperature at the temperatu...

Страница 68: ...22 but at least of the same value or higher When laying bus cables avoid the formation of star points for instance in junction boxes Loop the cables through to the unit Wrong Star shaped wiring of th...

Страница 69: ...s in accordance with the wiring diagram and use the KaController to configure the functions The maximum cable length between the master unit and the external potential free contacts is 30 m 6 11 3 Ext...

Страница 70: ...nit slave unit by connecting the KaController The respective KaControl automatically becomes the master unit in the control circuit when a KaController is connected to it A master unit need not necess...

Страница 71: ...Controller Open the control unit to check and possibly adjust the DIP switches The DIP switches are factory set in accordance with the unit configuration Disconnect the control before starting to adju...

Страница 72: ...ion in a 2 pipe system see section 6 15 3 3 Unit frost protection see section 6 10 1 Troubleshooting A17 If a clip on sensor is fitted DIP switch no 3 must be set to ON KaControl units are delivered a...

Страница 73: ...n C1 DIP 2 pipe C1 Functions DIP1 OFF OFF ON 0 10 V actuation by on site MSR DIP2 OFF OFF ON Activation by potentiometer 0 100 kOhm DIP3 OFF OFF Clip on sensor not fitted ON Clip on sensor fitted DIP4...

Страница 74: ...g the navigator dial for a minimum of 5 seconds or Turning the navigator dial to the left until OFF appears 2 Press the navigator dial for a minimum of 10 seconds to call up the Service menu The displ...

Страница 75: ...nsate for any different perception of room temperature Alternatively the setpoint can be set in absolute values Parameter P36 is used to configure the setpoint setting Use parameter P01 to configure t...

Страница 76: ...de Option 2 Use the ON OFF key and the timer programs to switch the KaControl on and off Parameter P38 can also be set for the Heating Cooling changeover using clip on sensor function Section 6 15 3 6...

Страница 77: ...Order the clip on sensor separately and after installation wire it to the analogue input AI2 of the KathermBoard as per the wiring diagram The configuration is documented in the following description...

Страница 78: ...stem 72 ON OFF changeover 90 ON OFF changeover Heating Cooling changeover via clip on sensor 2 pipe system Function P10 Limit temperature to activate fan stage 1 and 2 in heating mode P11 Limit temper...

Страница 79: ...Function P107 Duration of valve opening to check water temperature P108 Duration of valve closed Function P14 Limit value temperature to activate the fan stages in cooling mode The controller permanen...

Страница 80: ...P43 Function of DI1 0 No function 1 ON OFF contact open ON 2 Winter Summer contact open heating 3 Eco Day mode contact open day 4 No function contact open no function 5 Condensation alarm contact ope...

Страница 81: ...rotection monitor contact open no frost 8 ON OFF contact closed ON 9 Heating Cooling changeover contact closed heating 10 Eco Day mode contact closed day 11 No function contact closed no function 12 C...

Страница 82: ...the heating valve in a 4 pipe system The digital output V2 can be configured using parameter P39 in a 2 pipe system 6 15 5 2 Digital output V2 Function Standard Min Max Unit P39 Function V2 in a 2 pip...

Страница 83: ...0 10 V Analogue input AI2 Heating 0 10 V Analogue input AI3 Parameter setting for actuation of the KaControl unit using an 0 10 V signal on site Function of standard setting 0 V 3 V valve CLOSED fan O...

Страница 84: ...he value 000 in sequence 3 Select the password code 77 by turning the navigator dial and confirm by pressing the navigator dial 4 L01 is shown on the display and the functional testing of the connecte...

Страница 85: ...19 0 P017 Function of input AI3 0 0 9 0 P018 Raise temperature of cooling setpoint in Eco mode 30 0 255 K 10 30 P019 Lower temperature of heating setpoint in Eco mode 30 0 255 K 10 30 P020 ADC limit c...

Страница 86: ...after changing operating program 0 0 1 0 P058 Sensor calibration Sensor AI1 0 99 127 K 10 0 P059 Reserved P060 Reserved P061 Sensor calibration Sensor in the KaController 0 99 127 K 10 0 P062 Sensor c...

Страница 87: ...0 10V switch on limit for min fan speed 40 0 100 V 10 40 P100 Actuation 0 10V switch on limit for max fan speed 90 0 100 V 10 90 P101 Valve actuation by pulse width modulation of P band in heating mod...

Страница 88: ...N D V1 GN D V2 GN D V2 GN D V T x T x GN D AI1 GN D AI2 1 2 N PE L 1 2 3 GN D AI3 3 4 GN D V T x T x GN D AI1 GN D V1 GN D V1 GN D V2 GN D V2 4 4 4 4 4 4 GN D V2 GN D V2 GN D V2 GN D V2 1 2 1 2 1 2 1...

Страница 89: ...PE L 1 2 3 GN D AI3 GN D V 3 2 T x T x 1 GN D AI1 GN D V1 GN D V1 GN D V2 GN D V2 DI 2 GN D 1 2 1 2 1 2 1 2 1 2 1 2 3 GND 3 GND 24V 24V 1 Tx Tx 2 3 W4 GN D AI2 1 2 N PE L 1 2 3 GN D AI3 GN D V 3 2 T...

Страница 90: ...t W4 GN D AI2 N PE L 1 2 3 GN D AI3 GN D V 2 T x T x 1 1 GND 3 1 2 GN D AI2 GN D AI1 1 2 N PE L 1 2 3 GN D AI3 GN D V 3 2 T x T x 1 1 GND GN D DI 2 1 2 GN D AI2 N PE L 1 2 3 GN D AI3 GN D V T x T x 1...

Страница 91: ...N PE L 1 2 3 GN D AI3 GN D V T x T x 1 GND 3 1 2 GN D AI2 2 W1 GND 3 GND 24V 24V 1 Tx Tx 2 3 GNX 1 2 N 3 PE 1 L 2 GND 3 GND 24V 24V 1 Tx Tx 2 W1 3 1 2 3 W5 3 GN D V1 GN D V1 GN D V2 GN D V2 GN D V1 GN...

Страница 92: ...securely Are all accessories and the panel securely fitted Electrical checks Is all cabling laid in accordance with the applicable regulations Are all wires connected in accordance with the electric...

Страница 93: ...ondensation tray Do NOT open the lower vent screws 2 both with 2 and also 4 pipe units They are not drained into the main condensation tray Close the vent screw when no more air escapes a fact that sh...

Страница 94: ...are fitted and working properly and that there is no hazard to humans Always follow the procedure described below to prevent accidental restart Securing against reconnection 1 Switch off the unit 2 S...

Страница 95: ...ntrol unit Caretaker User Regular visual inspection of the fixings for damage Caretaker User Quarterly Visually inspect the filter and replace if necessary Chapter 8 3 1 Changing the filter on page 10...

Страница 96: ...in the event of faults The following applies 1 Immediately switch off the unit with faults that pose an immediate danger to persons or property 2 Determine the cause of the fault 3 Switch off the uni...

Страница 97: ...y LPHW CPW Fan not switched on Switch on fan at controller User Caretaker Air volume too low Set higher fan speed Filter dirty Replace filter No heating or cooling medium Switch on heating and or cool...

Страница 98: ...98 3 25 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel Chilled water air conditioning system Installation and operating instructions 10 Declaration of Conformity...

Страница 99: ...99 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel 3 25 Chilled water air conditioning system Installation and operating instructions...

Страница 100: ...r 2 pipe units 65 C for 4 pipe units Water temperature decrease 5 C for 2 pipe units 10 C for 4 pipe units 20 C Trockenkugel Wassertemperatur am Einlass 45 C f r 2 Rohrsysteme Sinken der Wassertempera...

Страница 101: ...101 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel 3 25 Chilled water air conditioning system Installation and operating instructions...

Страница 102: ...102 3 25 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel Chilled water air conditioning system Installation and operating instructions...

Страница 103: ......

Страница 104: ...GmbH Friedrich Ebert Str 128 130 49811 Lingen Ems Germany T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG...

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