39
7.2 Notices of Operation
A.
Regular HORN inspection
1.
If there are wear marks on the surfaces of HORN, which lead to bad
processing, it should be disassembled and surfaces grinded.
※
A newly manufactured HORN provided by our company can be grinded
for another 0.4mm on the surfaces. Of after prolonged usage the oscillate
frequency and hardened layer becomes affected, the HORN should be
replaced.
2.
When powering on the generator, if there are no vibrating waves found when
touching the surface of the HORN, or the machine makes strange noises, or
overheats, this indicates that the HORN is abnormal and unable to work
properly. Please do not step on the pedal switch and immediately stop using
the machine. Please contact our company or distributors for on-site
inspection. Otherwise improper output of ultrasonic waves could result and
the oscillator system can be damaged.
B.
Inspection on ROLLER
1.
The blade pattern on the ROLLER should be kept sharp and in good
condition. Poor quality, worn or rusty rollers should not be used to
avoid bad processing, and may also decrease the life of HORN with
improper applying pressure.
2.
Please purchase the rollers made by our company to increase the machines
performance. If rollers of other companies are used, please ensure they are
compatible with this assembly. If the rollers are unable to be assembled, do
not force them into the assembly or the machine will be damaged.
C.
Pressure control
During processing, the required roller pressure is determined by the following
factors:
1.
Complexity of the roller pattern: Higher pressure is needed for complicated
patterns.
2.
Sharpness of the roller blade pattern: Lower pressure is needed for sharper
blade patterns.
3.
For larger amplitude of the ultrasonic waves generated by the HORN, lower
pressure is needed.
4.
Material properties of the cloth: Typically, lower pressure is needed for nylon
cloth, while higher for T.C. cloth.
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