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0506

.GB

Instructions for use

Jungheinrich traction battery

Table of contents

Jungheinrich traction battery

with positive tubular plates type EPzS and EPzB

..........................................2-6

Type plate Jungheinrich traction battery

............................................7

Instruction for use

Aquamatic/BFS III water refilling system

......................................................8-12

Jungheinrich traction battery

Maintenance free traction batteries with positive tubular plates type EPzV
and EPzV-BS

............................................................................................13-17

Type plate Jungheinrich traction battery

............................................17

0506

.GB

Instructions for use

Jungheinrich traction battery

Table of contents

Jungheinrich traction battery

with positive tubular plates type EPzS and EPzB

..........................................2-6

Type plate Jungheinrich traction battery

............................................7

Instruction for use

Aquamatic/BFS III water refilling system

......................................................8-12

Jungheinrich traction battery

Maintenance free traction batteries with positive tubular plates type EPzV
and EPzV-BS

............................................................................................13-17

Type plate Jungheinrich traction battery

............................................17

Содержание 50435801

Страница 1: ...Operating instructions 50435801 G 04 04 03 07 ECE 220...

Страница 2: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Страница 3: ...0108 GB...

Страница 4: ...cation B 6 4 Identification locations and identification plates B 7 4 1 Truck identification plate B 8 C Transportation and commissioning 1 Transportation by crane C 1 2 Commissioning C 1 3 Operating...

Страница 5: ...splay E 29 6 3 Switch on test E 29 7 Fault location E 30 F Maintenance of the fork lift truck 1 Operational safety and environmental protection F 1 2 Safety regulations applicable to truck maintenance...

Страница 6: ...06 GB Appendix JH Traction Battery Operating Instructions Z These operating instructions apply only to Jungheinrich battery models If using another brand refer to the manufacturer s operating instruct...

Страница 7: ...0506 GB 2...

Страница 8: ...f or on whose behalf it is used In special cases e g leasing or renting the user is consid ered the person who in accordance with existing contractual agreements between the owner and the user of the...

Страница 9: ...0404 GB A 2...

Страница 10: ...on level surfaces for transporting and order picking goods Pallets with open ground support or pallets fitted with lateral boards provided that the boards are outside the range of the load bearing wh...

Страница 11: ...o Storage compartment 4 t Master switch emergency stop 14 o Lift mechanism 5 t Controller 15 t Jet Pilot 6 t Brake key 16 t Seat XL version only 7 o Keyboard CANCODE 17 o Castor wheel 8 o Display ins...

Страница 12: ...Rapid drive Q Rated capacity 2000 2000 2000 2000 kg c Load centre distance with standard fork length 600 600 600 600 mm Travelling speed with without rated load 8 5 10 5 9 5 12 5 8 5 10 5 9 5 12 5 km...

Страница 13: ...2nd level 1867 1877 hr Height of backrest without or der picking on 2nd level 1255 1266 hb Height of battery hood 959 1009 hf Height of driver standing plat form 132 142 b1 Truck width 805 805 b3 Dis...

Страница 14: ...3867 2430 3697 2579 1530 2438 2797 3905 2550 3817 2799 1750 2550 3017 4017 2850 4117 3099 2050 2850 3317 4317 2900 4167 3149 2100 2900 3367 4367 3100 4367 3349 2300 3100 3567 4567 l l1 y1 x1 l6 Wa 1...

Страница 15: ...ical plane It is determined by driving over bumps with a constant speed Electromagnetic compatibility EMC The manufacturer confirms compliance with the limit val ues for electromagnetic emission and i...

Страница 16: ...he load should be distributed as evenly as possible on the forks Item Model 19 Truck data plate 20 Attention Touch Mode warning decal for Touch mode only in drive direction option 21 Accident preventi...

Страница 17: ...of the truck Item Designation Item Designation 27 Type 33 Manufacturer 28 Serial No 34 Min max battery weight in kg 29 Rated capacity in kg 35 Drive power in kW 30 Battery Voltage V 36 Load centre di...

Страница 18: ...into contact with any at tachments of the truck when the truck is lifted 2 Commissioning M The truck must only be operated on battery current Rectified alternate current will damage the electronics Ca...

Страница 19: ...he isolator OFF Set the key switch OFF 0 and remove the key Prevent the truck from rolling away Open the battery panel see chapter D Open the front panel 5 and put it to one side see chapter F Screw o...

Страница 20: ...cable shoes must be clean lightly greased with pole grease and must be securely tightened Batteries with bare terminal posts must be covered using a non skid insulating mat Disposal of the battery Ba...

Страница 21: ...you must make sure that the battery is safely fastened in the battery compartment of the truck 3 Exposing the battery F Park the truck and render it safe refer to chapter E Pull lever 1 upward and at...

Страница 22: ...tery cells must be exposed to en sure adequate ventilation No metal objects must be placed on the battery Prior to starting the recharging operation check all cable connections and plugged connec tion...

Страница 23: ...the battery cells Expose the battery refer to section 3 Pull out the battery plug 4 from the holder 5 Fold back the battery locking mechanism 9 Pull the battery 10 laterally onto the battery exchange...

Страница 24: ...uck or on the attach ments must immediately be brought to the notice of the person in charge fork lift trucks that cannot be safely operated e g due to worn tyres or defective brakes must not be used...

Страница 25: ...si ble deceleration rate until it stands still 6 Controller t Controls the direction of travel as well as the travelling speed 7 Control shaft t Is used to steer the truck 8 Jet Pilot o Is used to ste...

Страница 26: ...E 3 1106 GB S T O P 3 4 5 11 10 9 12 13 14 9 10 11 4 3 16 15 1 2 6 3 4 2 2 6 6 4 3 5 7 8 S T O P 3 4 5 11 10 9 12 13 14 9 10 11 4 3 16 15 1 2 6 3 4 2 2 6 6 4 3 5 7 8...

Страница 27: ...operating hours of the trucks 14 Code lock t Switches the truck on and off Removing the key secures the truck against switching on by unauthorised per sonnel 15 Control shaft adjustment t The control...

Страница 28: ...E 5 1106 GB S T O P 12 13 14 16 15 17...

Страница 29: ...the lifting device for vis ible damage Visually check the battery attachment and the cable connections M When mounting the truck make sure that the controller and the operating key Pedestrian o are n...

Страница 30: ...ngs Negotiating slopes and inclines Negotiating of slopes and inclines is permitted only when they are recognised lanes when they are clean and non slipping and when the technical specification of the...

Страница 31: ...t without eliminating the fault F As the steering system is a safety relevant component the fault must be eliminated by the manufacturer s service personnel Emergency stop Depress the master switch 1...

Страница 32: ...urn the controller 6 in the desired travelling direction forward V or reverse R Z The truck will move in the selected direction The travelling speed is controlled by means of the controller 6 For truc...

Страница 33: ...system detects rolling downhill on an incline The service brake is released again via the controller 6 which is also used to select the speed and the travelling direction Steering Control shaft t Swiv...

Страница 34: ...brake Press the brake key 5 The truck is braked at the maximum possible deceleration rate until it stands still Z Driving is only possible after the controller has been set to 0 Braking by means of t...

Страница 35: ...x speed There are two variants of key operated control by using the controller 6 via Pedestrian button 9 11 in the backrest M For the inching function in drive direction only option the pedestrian con...

Страница 36: ...up long loads crosswise is not permitted M Pick up the load ensuring that it does not project excessively from the tips of the lifting device less than 50 mm Lifting and lowering Z When operating the...

Страница 37: ...the battery hood 20 if needed When order picking operations are performed at the second level the operator must hold on to the handles 18 and not use the control shaft or Jet Pilot as support No cont...

Страница 38: ...To fold in the seat slide it to the highest position and fold it in 4 7 Safe parking of the truck If the truck is left unattended even for only short periods of time it must be rendered safe F Never...

Страница 39: ...eters only in conjunction with the indicator instrument CANDIS o The o key has top priority and reset the truck from any condition to the basic condition without modifying any settings 5 1 Code lock A...

Страница 40: ...incorrect code has been entered LED 21 lights up red for two seconds After that you can enter a new code Z The Set key 22 has no function in operating mode Switching off The truck is switched off by a...

Страница 41: ...e setting of the code lock func tions and the adaption of the travel programmes Additionally the battery parameters can be set Z For trucks without indicator instrument CANDIS o only the code lock par...

Страница 42: ...ehaviour is changed you must perform a trial in a specially assigned and suitable working area run after changing any of the parameters Entering the master code Press the o key Enter master code Code...

Страница 43: ...minate the input press the o key 26 The following parameters can be entered Code lock parameter list No Function Range Setting value Default Setting value Comments Work flow Codeschloss 000 Change mas...

Страница 44: ...Confirm Set LED 24 flashes Enter a new code Confirm Set LED 25 flashes Repeat the code en try Confirm 003 Delete operator code 0000 9999 or 00000 99999 or 000000 999999 LED 24 flashes Enter a code Con...

Страница 45: ...e Comments Work flow Code lock 020 Start up drive programme 0 3 2 0 There is no start up programme 1 Drive programme 1 start up drive programme 2 Drive programme 2 start up drive programme 3 Drive pro...

Страница 46: ...e parameter value according to the parameter list Check the LC display of the indicator instrument CANDIS o confirm with the Set key 22 The LED 21 of the o key 26 switches briefly to steady light and...

Страница 47: ...in rider controlled operation 0 9 2 102 Coasting brake in rider controlled operation 0 9 3 103 Coasting brake in pedestrian controlled operation 0 9 3 Value of parameter 103 Parameter 102 104 Maximum...

Страница 48: ...rive direction via controller 0 9 8 depending on controller 205 Pedestrian controlled operation speed in drive direction via controller 0 9 5 depending on controller 206 Pedestrian controlled operatio...

Страница 49: ...rive direction via controller 0 9 8 depending on controller 305 Pedestrian controlled operation speed in drive direction via controller 0 9 5 depending on controller 306 Pedestrian controlled operatio...

Страница 50: ...s are set in the same way as for the travel parameters The following parameters can be entered Setting value 0 1 is to be interpreted as 0 off 1 on No Function Range Setting value Standard Setting val...

Страница 51: ...itional Warning 27 and Stop 29 indicators may result Number Bars Charging condition Wet battery Maintenance free battery LED yellow Warning LED red Stop LED yellow Warning LED red Stop 10 90 1 100 Off...

Страница 52: ...r then an E for error with alternating three digit error number If several errors occur they are displayed one after the other The errors are displayed as long as they are present always in combinatio...

Страница 53: ...ency stop depressed Key switch in position 0 Code lock switched off Battery exhausted Platform switch not actuat ed Fuse defective Check the battery connector and connect if necessary Release the mast...

Страница 54: ...ians trained especially for these assignments We thus recommend signing a maintenance contract with the relevant service location of the manufacturer Lifting and jacking up When a fork lift truck is t...

Страница 55: ...he quality of the tyres greatly affects the stability and the driving behaviour of the fork lift truck The factory mounted tyres must only be replaced by original spare parts of the manufacturer since...

Страница 56: ...e temper ature fluctuations or multiple shift operation the servicing intervals must be shortened accordingly The following servicing checklist indicates the operations to be performed and the re spec...

Страница 57: ...e brake linkage adjust and grease if necessary l t Hydraulic system 6 1 Performance check t 6 2 Check all connections for leakage and damage t 6 3 Check the hydraulic cylinders for leakage damage and...

Страница 58: ...rm a visual check of rollers sliding elements and stops l t 10 3 Check the fork tines and fork carrier for wear and damage l t Lubrication 11 1 Grease the vehicle in accordance with the lubrication sc...

Страница 59: ...edule ECE 220 g Gliding surfaces s Grease nipples Filler plug for hydraulic oil b Filler plug for gear oil a Drain plug for gear oil Cold store usage 1 Compound for cold store usage 1 1 A C A 0 7 l 1...

Страница 60: ...ades or qualitiies resp except if mix ing is expressively prescribed in these operating instructions Avoid spilling Spilt liquid must be removed immediately using a suitable binding agent and the mixt...

Страница 61: ...uck suitable measures must be taken to prevent any dropping tilting or slipping of the fork or truck When lifting the truck the instructions contained in chapter Transportation and commissioning have...

Страница 62: ...d Open battery cover refer to chapter D Remove the screws 5 Lift front hood 4 and put aside Installation occurs in the reverse order of steps F Do not drive the truck unless the hoods are closed and l...

Страница 63: ...n 6 3 Referring to the table check all fuses for correct rating and damage replace fuses where required Reinstall the front hood see section 6 3 Item Designation Protection of Value 7 6F1 Battery disc...

Страница 64: ...more than 6 months additional meas ures must be discussed with the Service Department of the manufacturer 7 1 Operations to be performed prior to decommissioning Thoroughly clean the fork lift truck...

Страница 65: ...k ked by a qualified inspector The inspector must assess the condition of the truck from a standpoint purely concerned with safety aspects uninfluenced by any company or economic circumstances The ins...

Страница 66: ...tive tubular plates type EPzS and EPzB 2 6 Type plate Jungheinrich traction battery 7 Instruction for use Aquamatic BFS III water refilling system 8 12 2 Jungheinrich traction battery Maintenance free...

Страница 67: ...d clothes when working on batteries Pay attention to the accident prevention rules as well as DIN EN 50272 3 DIN 50110 1 No smoking Do not expose batteries to naked flames glowing embers or sparks as...

Страница 68: ...ucks is the standard which ap plies to the operation traction batteries in industrial trucks 2 1 Discharging Be sure that all breather holes are not sealed or covered Electrical connections e g plugs...

Страница 69: ...The containers for batteries with plate protection packs must not be closed until at least half an hour after charging has past 2 3 Equalising charge Equalising charges are used to safeguard the life...

Страница 70: ...ound further testing and maintenance by the service department should be requested 3 4 Annually In accordance with DIN VDE 0117 at least once per year the insulation resistance of the truck and the ba...

Страница 71: ...be taken into account when considering the life of the battery 6 Malfunctions If malfunctions are found on the battery or the charger our service department should be called in without delay The meas...

Страница 72: ...l battery capacity 5 Battery tray number 12 Number of battery cells 6 Delivery date 13 Battery weight 7 Battery manufacturer s logo 14 Safety instructions and warnings Typ 1 T ype Nennspannung 5 Nomin...

Страница 73: ...sing batteries which comply with I and II it is important to follow the in structions on maintaining the respective protection class during operation see asso ciated certification Cell series Aquamati...

Страница 74: ...d by means of a central sealing coupler through the hose connections in the individual Aquamatic BFS plugs 2 Application The Aquamatic BFS battery water refilling system is used in traction batteries...

Страница 75: ...surface 5 2 Pressurised water The pressure reducing valve in the Aquamatic System is set from 0 2 bars to 0 6 bars and from 0 3 bars to 1 8 bars in the BFS system 5 3 Water Refill Trolley serviceMobi...

Страница 76: ...ve a diagnostics hole with a 6 5 mm diameter Aquamatic plugs or a 7 5 mm diameter BFS plugs 9 2 Float Different floats are used depending on the cell design and type 9 3 Cleaning The plug systems may...

Страница 77: ...en tral supply pipe This is connected to the water supply system at the battery charging station by means of a sealing coupler system On the battery side a closing nipple ident no 50219538 is mounted...

Страница 78: ...battery Work on batteries to be carried out by skilled personnel only Use protective glasses and clothes when working on batteries Pay attention to the accident prevention rules as well as DIN EN 5027...

Страница 79: ...g plugs must only be made or broken in the open circuit condition To achieve the optimum life for the battery operating discharges of more than 60 of the rated capacity should be avoided deep discharg...

Страница 80: ...0 0171 Ex I in areas with a firedamp hazard or Ex II in potentially explosive areas The attention pictograms has to be respected 2 3 Equalising charge Equalising charges are used to safeguard the life...

Страница 81: ...1000 4 Care of the battery The battery should always be kept clean and dry to prevent tracking currents Clea ning must be done in accordance with the ZVEI code of practice The Cleaning of Vehicle Trac...

Страница 82: ...raction battery CE mark is only for batteries with a nominal voltage greater than 75 volt Item Designation Item Designation 1 Logo 8 Recycling symbol 2 Battery designation 9 Dustbin material 3 Battery...

Страница 83: ...0506 GB 18...

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