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Safety

• When connecting to external devices, observe the respective assembly

instructions, connection assignment of the plugs and technical data for the
products

•  Observe the safety symbols on the device.
•  Do not remove safety symbols
•  Have all service and repair work carried out by authorized specialists only
•  Recommended minimum distance of 1 m to other electronic devices, to

prevent electromagnetic interference

• Protect device from dirt
• Protect device direct UV radiation

4.3

General safety instructions for device operation

This section lists the general safety instructions for operation of the device.
These safety instructions must be followed to ensure safe operation.

• Vapors may escape during the temperature control application. Only

operate the device in a well-ventilated location

• Depending on the bath medium, chemical dangers may occur. Observe

appropriate safety regulations

• If flammable substances are used in the bath, there is a risk of fire. Always

keep the device under observation and prevent fire risks

• The specifications of bath fluids should be noted
• The safety functions of the device should be checked at least twice per year

Содержание MAGIO M5

Страница 1: ...Bridge mounted bath and heating circulators Original operating manual 1 950 1750 us V01 11 2020...

Страница 2: ...copyright Information including texts images and other contents may not be reproduced distributed transmitted stored or otherwise used in any form without prior explicit written consent Illustrations...

Страница 3: ...description 16 5 1 Product overview 16 5 2 Function description 16 5 3 Operating and functional elements 17 5 4 Operating interface 18 5 4 1 Softkeys and status icons 19 5 4 2 Explanation of abbrevia...

Страница 4: ...ce at the operating location 36 7 Initial operation 37 7 1 Mounting the circulator 37 7 1 1 Mount circulator on open baths 37 7 1 2 Mount circulator on closed baths 38 7 2 Connecting the unit 39 7 2 1...

Страница 5: ...7 Set inactivity timer 54 8 4 8 Reset settings 54 8 5 Record data 55 8 5 1 Record measurement data 55 8 5 2 Reading out blackbox data 56 8 5 3 Displaying alarm memory 56 8 6 Thermodynamics 57 8 6 1 C...

Страница 6: ...ctivating stand by input 70 8 12 Adjusting the temperature sensor 71 8 12 1 Adjust internal temperature sensor 71 8 12 2 Adjust the internal temperature sensor multi point calibration 72 8 12 3 Adjust...

Страница 7: ...7 11 3 1 Data type 90 11 3 2 Error handling 90 11 3 3 Function codes 91 11 3 4 Holding registers 91 11 3 5 Input register 94...

Страница 8: ...ecome acquainted with the use of our units Read the operating manual carefully Keep the operating manual handy at all times If you have any questions about operation of the device or the operating man...

Страница 9: ...is manual can be found on our website www julabo com Use the Search function on the website 2 2 Symbols used Various symbols are used throughout this manual to aid reading comprehension This list desc...

Страница 10: ...nk or with a cooling machine An external loop circuit can be connected to the pump connectors so that the temperature of the bath media can be kept constant The circulators are not suitable for direct...

Страница 11: ...lified to handle these substances and the device The operator must ensure that the device is checked for safety and functionality at regular and usage related intervals The safety symbols included wit...

Страница 12: ...4 3 General safety instructions for device operation This section lists the general safety instructions for operation of the device These safety instructions must be followed to ensure safe operation...

Страница 13: ...included with the device which should be attached to the device before initial operation Safety symbols Description Warning of a danger zone Note operating manual Warning about hot surface Warning of...

Страница 14: ...N This signal word designates a danger with a low level of risk which if it not prevented may result in minor to moderate injuries WARNING This signal word designates a danger with a medium level of r...

Страница 15: ...e device switches off the pump and heater A continuous signal tone sounds A red alarm message appears on the display A restart is required Adjustable high temperature cut off The high temperature cut...

Страница 16: ...ess steel bath tank Example MAGIO MS BC4 for temperature control applications in the bath or externally Circulator with cooling machine Example MAGIO MS 600F for standard temperature applications 5 2...

Страница 17: ...and function elements 1 Mains switch 2 Touchscreen 3 High temperature cut off setting 4 Mounting screws 5 Ethernet interface 6 USB interface Type A 7 USB interface Type B 8 Stakei outlet secured 9 Mai...

Страница 18: ...hen it is switched on the display shows the home screen Sideways swiping or pressing the side arrows allows selection between three different home screen presentations Start screen 1 Softkey Settings...

Страница 19: ...l display 5 4 1 Softkeys and status icons This section describes the softkeys and status icons found on the operating interface Softkey Function With the softkey Start a temperature control applicatio...

Страница 20: ...m internal temperature TMin int Minimum internal temperature Band high Lower bandlimit Band low Upper bandlimit Pump max Maximum adjustable pump capacity TInt Internal actual temperature TExt External...

Страница 21: ...High temperature cut off Setting alarm and warning limits band limits and internal temperature limits in the case of external control 5 5 2 Menu Determine thermodynamics In the menu Determine thermod...

Страница 22: ...to program temperature curves which can be called up according to definable rules The Use programmer menu offers the following functions Activate programmer Set the start time setpoint final state dur...

Страница 23: ...oling mode 5 5 7 Settings menu In the menu Settings the fundamental device settings are specified The menu Settings offers the following functions Setting language Setting date and time Setting physic...

Страница 24: ...e appendix Alarm messages are shown on a red background The actuators are permanently switched off There is also a continuous signal tone The signal tone can be deactivated by touching the touchscreen...

Страница 25: ...device 5 8 2 Stakei output The Stakei output is a control output that can be adjusted to solenoid valves with various tasks via the operating menu The desired function is set and activated in the ope...

Страница 26: ...on is physically higher than the circulator When the pump is running the Stakei output is switched on and a check valve inserted between the circulator and the application can be controlled This preve...

Страница 27: ...A Pins 1 2 4 7 and 9 are reserved Do not use RS232 RS485 interface factory settings Parity straight Baud rate 4800 baud Handshake RS323 Hardware Address RS485 0 Data bit 7 Stop bit 1 5 8 4 Ethernet i...

Страница 28: ...ff 5 9 2 REG EPROG socket The REG EPROG socket has three signal outputs and one signal input A signal transmitter connected to the programmer input can specify the setpoint temperature or performance...

Страница 29: ...over contact Alarm output diagram For the following settings in the menu Alarm output Pin 2 and Pin 3 are connected Standby Alarm Alarm Standby For the following settings in the menu Alarm output Pin...

Страница 30: ...M device of group 1 which uses high frequency for internal purposes Class A Use in an industrial electromagnetic environment The device is designed for connection to a separate power transformer or ge...

Страница 31: ...ture setting Digital Display TFT Absolute Temperature Calibration ATC 10 point adjustment Circulating pump Flow rate l min 16 31 Supply pressure bar 0 24 0 92 Suction bar 0 03 0 4 Maximum viscosity St...

Страница 32: ...e material that the parts are made of This data can be used to check the compatibility of the parts with the bath fluid used Parts that come into contact with the medium Material Motor shaft 1 4301 Pu...

Страница 33: ...ts that are in contact with the medium for compatibility with the bath fluid Consult JULABO before using a bath fluid other than the recommended one NOTE Material damage caused by freezing water Water...

Страница 34: ...20 C a water glycol mixture 1 1 can be used JULABO thermal bath fluids JULABO offers thermal bath fluids for extended working temperature ranges These have the advantage of a much lower specific heat...

Страница 35: ...ing element may still be hot even after the device has been switched off and may cause burns if touched Allow the device to cool down to room temperature after switching off Wear protective gloves The...

Страница 36: ...the operation location are suitable for device operation 1 If possible position the device under an extraction system Depending on the bath fluid gases may be created at high temperatures 2 Place the...

Страница 37: ...3 cm to 68 cm Cross headed screwdriver size 2 The circulator is equipped with the telescopic bridge The bath is empty 1 Dismount the two screws on the sides of the telescopic bridge 2 Extend the teles...

Страница 38: ...ulator is ready for mounting on the closed bath or cooling machine The bath is empty 1 Carefully insert the circulator into the bath Align the four threaded sleeves of the bath with the four fastening...

Страница 39: ...section describes how the heating circulator is connected The circulator is combined with a bath tank to become a heating circulator The power cable is ready for use 1 Insert the power cable on the b...

Страница 40: ...dividual components or even failure of the entire system Before connection check the external system for compatibility with the device combination If an external system is connected that is not set up...

Страница 41: ...tegrity Immediately replace damaged temperature control hoses Do not kink temperature control hoses Regularly exchange temperature control hoses Check the pump connections for leak tightness NOTE Mate...

Страница 42: ...the pump connectors 2 Remove the sealing plugs 3 Screw the hoses onto the pump connectors by hand Pay attention to the supply and runback position 4 Screw on the pump connections carefully with a max...

Страница 43: ...egularly for integrity Immediately replace damaged temperature control hoses Do not kink temperature control hoses Regularly exchange temperature control hoses Check the pump connections for leak tigh...

Страница 44: ...tube clamps Check the hoses for secure and leak proof fit The external system is connected 7 4 Fill device This section describes how the device should be filled with bath fluid during initial operati...

Страница 45: ...Close the bath opening The device is filled with bath fluid 7 5 Set high temperature safety function Before each new temperature application the temperature must be set for the tank and internal reser...

Страница 46: ...warning then confirm your input with OK 5 Set the limit value for the Subtemperature alarm then confirm your input with OK 6 Set the limit value for the Subtemperature warning then confirm your input...

Страница 47: ...l value limits are set and immediately active 7 6 4 Band limit for external control If an external system is being controlled then there is a temperature difference both during the heating phase and t...

Страница 48: ...lower band limit The band limits are set and immediately active 7 7 Connect external temperature sensor A Pt100 temperature sensor can be attached to the rear of the device The device is switched off...

Страница 49: ...off the device The device is switched on 1 Press the Stop softkey to stop an ongoing temperature control application If a cooling machine is connected a message appears on the display that the cooling...

Страница 50: ...OK 4 Select the desired display format The date and time are set 8 3 4 Activate autostart function The autostart function makes it possible to start a temperature control application directly using th...

Страница 51: ...ed device functions The administrator password is required to change a password Passwords can be created and changed for the following user groups Basic users factory setting password 0000 Extended us...

Страница 52: ...trator password 000000 4 Select a user group 5 Activate deactivate the desired access rights and menus The settings for the user group are active immediately 8 4 3 Defining user independent presets If...

Страница 53: ...off and on again the last logged in user group remains active 8 4 5 Log out user If an active user is logged out the user independent access rights that can be operated by any person are automatically...

Страница 54: ...er The device is switched on A basic user or advanced user is logged in 1 Call up the Main menu 2 Call up the submenu Unit account The logged in user group is displayed 3 Press the Inactivity duration...

Страница 55: ...data is saved as a txt file and can be subsequently analyzed The device is switched on A USB stick is available 1 Call up the Main menu 2 Call up the submenu Record data The warning appears No USB sti...

Страница 56: ...the device 4 Scroll down the display to Blackbox and press the File button to change the displayed filename if required 5 Press the button Save The blackbox data is saved onto the USB stick as a txt...

Страница 57: ...range Xp is the temperature range between the setpoint value and the actual value in which the heating capacity can be adjusted from 100 to 0 The value for Xp can be selected between 0 K and 10 K Int...

Страница 58: ...etpoint Symptom Temperature sequence slowly approaches the setpoint and doesn t quite reach it Solution Decrease Tv and or Tn increase Xp Symptom Temperature sequence quickly approaches the setpoint b...

Страница 59: ...set and immediately active 8 6 4 Limit cooling capacity and heating capacity In the menu Limits the cooling capacity and heating capacity are limited The device is switched on 1 Call up the Main menu...

Страница 60: ...the USB driver 3 Install the USB driver on the computer 4 Switch the circulator on 5 Call up the circulator on the Main menu 6 In the submenu Connect unit Remote control activate the USB interface Th...

Страница 61: ...is switched off The computer has a terminal program such as HTerm installed 1 Connect the circulator and computer via the RS485 socket e g with a USB to serial adapter 2 Switch the circulator on 3 Ca...

Страница 62: ...ion Interfaces 3 From the submenu Analog module select the menu option EPROG 4 Select the input variable Setpoint Performance Flow or Pressure 5 Select the signal type voltage or current 6 Use the ext...

Страница 63: ...the analog option is available and the setpoint is defined as the input variable in submenu Analog module for EPROG The external setpoint value is defined 8 7 6 Set up actuating variable If the devic...

Страница 64: ...he setpoint temperature that is activated to put the unit in a safe state Restart mode Select whether the watchdog function should be reset when only the setpoint temperature is received or upon all v...

Страница 65: ...re is set as the setpoint temperature After the set duration has elapsed the device switches to the previously defined state Standby mode Maintain target temperature Temper to original setpoint temper...

Страница 66: ...ient or time is shown 6 Enter the parameters using the softkeys Setpoint and Gradient or Time and confirm your input 7 If necessary add a new step to the current step using the soft key Add step The a...

Страница 67: ...mer 4 In the submenu Manage profile call up a profile 5 Tap the Export profile as button 6 Enter a name for the profile to be exported and confirm your input 7 Tap the Export profile button The temper...

Страница 68: ...according to the defined settings Then the programmer will repeat the profile according to the set series type After the profile series has been completed the device switches to the defined final sta...

Страница 69: ...Interfaces 3 Use the Control output button to select the desired function for the connected solenoid valve The Stakei output is set up and active 8 10 2 Configure signal outputs of the REG EPROG plug...

Страница 70: ...signal outputs of the REG EPROG socket are configured 8 11 Activating stand by input This section describes how standby input can be activated The device is switched on The electronics module with an...

Страница 71: ...rolled between two setpoints The slope of the temperature curve is adjusted between two points 3 point adjustment When temperature is controlled within a temperature range This results in an arched te...

Страница 72: ...is shown on the display of the circulator 4 Switch to the submenu ATC internal and press on the Add correction point button 5 Tap the added Correction point 2 button 6 Enter the displayed reference v...

Страница 73: ...in the application has stabilized and is shown on the display of the circulator 3 Hang the reference thermometer in the bath tank of the application near the tempered sample 4 Read the temperature val...

Страница 74: ...ch the device off wait a few seconds then switch the device on again The alarm message is deactivated 5 Set the high temperature cut off The high temperature cut off is set and its functionality teste...

Страница 75: ...drainage valve The bath fluid drains out of the bath tank into the collection vessel provided 4 Once the bath tank is completely drained close the bath opening The device is emptied If an external sys...

Страница 76: ...nd all its system components e g with compressed air 4 Close all connections 5 Store the device in a dust free dry and frost free location The device is protected and can be safely stored there It can...

Страница 77: ...ing from accident misuse improper installation or operation unauthorized or improper repair replacement or alteration including but not limited to repairs replacements or alterations made or performed...

Страница 78: ...no event shall Seller s liability under the Initial Warranty exceed the original purchase price of the product which is the subject of the alleged defect 5 THE REMEDIES PROVIDED IN THE INITIAL WARRAN...

Страница 79: ...riting signed by an authorized representative of Seller Seller s waiver or acceptance of any breach by Buyer of any provisions of the Warranty Provisions shall not constitute a waiver of or an excuse...

Страница 80: ...y specific guidelines must be observed 1 Empty the unit completely 2 Contact an authorised disposal company for disposal of the unit It is not permissible to dispose of the unit in household waste or...

Страница 81: ...mperature limit or reduce the temperature setpoint 04 The measured temperature is under the set low temperature limit Reduce the low temperature limit or increase the temperature setpoint 05 The cable...

Страница 82: ...tion error If the error occurs during operation a connected module is defective If the fault occurs immediately after the device is switched on the error indicates a communication problem between the...

Страница 83: ...ansmits an invalid setpoint Check the EPROG settings 1109 Possible causes Viscosity of the bath fluid too high Circulation is too low Check the bath fluid for suitability in the temperature range used...

Страница 84: ...ress e g address Ad32 A032 Set the setpoint temperature to 55 5 C OUT_SP_00 55 5 RS485 A032_OUT_SP_00 55 5 Retrieve the setpoint temperature IN_SP_00 RS485 A032_IN_SP_00 Circulator response 55 5 RS485...

Страница 85: ...pump stage 1 4 in_sp_10 Set actuating variable specification via serial interface in_sp_11 Set temperature unit 0 C 1 F in_sp_12 Set pressure unit 0 bar 1 F in_sp_13 Set flow unit 0 l min 1 gpm in_sp...

Страница 86: ...time constant of the external bath TE in_par_02 Set internal gradient value SI in_par_03 Set time constant of the internal bath TI in_par_04 Set optimization parameter CoSpeed in_par_05 Ration of coo...

Страница 87: ...city 11 2 3 OUT commands OUT commands set device parameters Remote control mode must be active Parameter settings Parameter Setting out_sp_00 xxx xx Setting of the setpoint for temperature control out...

Страница 88: ...elftuning enabled out_mode_03 x Setting of the operating mode EPROG 0 0 10 V 1 0 20 mA out_mode_04 x Setting of the temperature control 0 Internal control 1 External control out_mode_05 x Start stop c...

Страница 89: ...l out_par_12 xxx Setting of the control parameter TV of the subordinate controller cascade temperature control out_par_13 xxx Setting of the maximum permissible internal temperature InternMax in casca...

Страница 90: ...signed 16 bit value int 2 Signed 32 bit value uint 2 Unsigned 32 bit value float 2 Floating point number with 32 bit 11 3 2 Error handling If the device receives an invalid data packet it responds wit...

Страница 91: ...23 17 Combination of read and write operation Read Input Register 04 04 11 3 4 Holding registers Register address Protocol address Data type Explanation Adjustable range 40001 0 ushort Start stop the...

Страница 92: ...rnal controller 0 999 s 40017 16 ushort Control dynamics 0 Aperiodic 1 Standard 40018 40019 17 18 float Xp control parameter of the cascade controller 0 1 99 9 K 40020 19 ushort Tn control parameter o...

Страница 93: ...2 63 float High temperature warning value 40071 40072 70 71 float minimum adjustable temperature setpoint 40073 40074 72 73 float maximum adjustable temperature setpoint 40075 74 ushort maximum adjust...

Страница 94: ...l mode 30007 6 short Alarm code 30008 7 short Warning code 30011 30012 10 11 float Bath temperature 30013 30014 12 13 float Temperature value of the external Pt100 temperature sensor 30015 14 short Pr...

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