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V:\Mark\AP-F6 Operation Manual.doc

JST

AP-F6 PNEUMATIC CRIMPING MACHINE

ITEM DESCRIPTION

PART NO.

QTY

161

Needle Bearing

F6-NTN K14x20x12

162

Needle Bearing

F6-NTN K14x20x17

166

Washer

<MISUMI> WSF16

200

Manifold gasket

AP-F6P GASKET

201

Manifold

F6-2108- 3201-1

202

Solenoid Valve

F6-P202 <KOGANEI>280- 4E1-DC24

203

Solenoid Valve

F6-P203 <KOGANEI>183- 4E2-DC24

204

Pneumatic Joint

F6-P204 <KOGANEI>TS8- 02

205

Female Air Fitting

ACZCF02

206

Filter Regulator

F6-FR300- 02BG<KOGANEI>

207

Elbow

ELBOW CON R1/4xG1/4 M/F

208

Coupler

ACA2593

209

Pneumatic joint

<KOGANEI> TL8- 02

210

Pressure Switch

F6-P210 SMC GP46-10-02L5

211

Pneumatic Joint

F6-P211 SL8- 03<KOGANEI>

212

Cylinder

F6-P212 <KOGANEI>CDAS100x45-268W-
CS9H

213

Cylinder

F6-P213 <SMC> CU25- 20D

214

Pneumatic Joint

F6-P214 <KOGANEI>TL4- M5M

215

Speed Controller

F6-P215 <KOGANEI>SS4- 01B

216

Silencer

F6-P216 <KOGANEI>KM- 22

217

Urethane tube

<KOGANEI> U8- B

218

Urethane tube

<KOGANEI> U4- B

219

Diaphragm Union

F6-P219 <KOGANEI>UK- 8

220

Socket Elbow

F6-P220 <KOGANEI>ULA8

300

Control Box

F6-2301 (VOLTAGE 230V)

1 set

305

Stepping Motor

F6-P305 <ORIENTAL>PK268- 01A

313

Photomicrosensor

<OMRON> EE- SX671

314

Photomicrosensor

<OMRON> EE- SX672

400

Touch Sensor Assembly

F6-2108- 3400- 1

1 set

401

Touch Sensor Holder

F6-2108-4401 Touch Sensor Holder

403

Touch Sensor Plate Holder

F6-2108-4403-1 Plate Holder

404A

Touch Sensor Circlip

F6-2108-4404-1 Circlip

404B

Touch Sensor Plate

F6-2108-4404-1 Sensor Plate

405

Touch Sensor Block

F6-2108-4405 Sensor Block

406

Touch Sensor Spring

F6-2108-4406 Sensor Spring

407

Touch Sensor Fixed Sensor F6-2108-4407 Fixed Sensor

408

Touch Sensor Holder Spring

F6-2108-4408-1 Holder Spring

501

Reel Hanger

F3-4601 Reel Hanger

502

Reel Rod

F3-4604

503

Reel Collar

F3-4605

504

Spring Collar

F3-4603

505

Pressure Spring

F3- 4602

506

Hex. Nut

M12 type-1

507

Spring Washer

Nominal-12 No.2

509

Wing Screw

M4 x 10 Type-1

510

Foot-Switch

K2-B315A

511

Power Cord

F6-P511

601

Adjustment Bolt

F3-4901

602

Hex. Nut

M10 type- 3

Содержание AP-F6

Страница 1: ...V Mark AP F6 Operation Manual doc AP F6 PNEUMATIC TAPE ON REEL CRIMPING MACHINE OPERATION MANUAL...

Страница 2: ...ine and its associated tooling For safe operation THIS MACHINE HAS THE POTENTIAL TO CAUSE SERIOUS INJURY AND SHOULD NEVER BE USED WITHOUT THE SAFETY GUARDS FITTED If you think that something is wrong...

Страница 3: ...nger 4 2 Mounting the Dies 4 3 Mounting the Terminal Reel 4 4 Touch Sensor Adjustment 4 5 Foot Switch Operation 4 6 Mounting the Safety Guard 4 7 Air Supply Connection 4 8 Preparing the Machine for Op...

Страница 4: ...ls to be crimped by referring to the table on page 2 Dies assembly drawing for non insulated terminals One is designed for use with Pre insulated terminals and one for use with non insulated terminals...

Страница 5: ...V2 3221N C U N2 FN2 3321N I U 3V 1614N 3222N C L 3322N I L V5 5 FV5 5 3231N C U N5 5 FN5 5 3331N I U 3V 1210N 3232N C L 3332N I L VD0 5 3201N C U FVD0 5 3301N I U 3V 2622N 3202N C L 3302N I L VD1 25 3...

Страница 6: ...to the holes provided in the base and adjusted to the desired angle to allow the most comfort able working position The lock nuts must be tightened after the desired position is achieved to ensure tha...

Страница 7: ...D This LED illuminates when the air pressure falls below a pre set level or the Safety Guard is not fitted to the machine 5 Input display red LED This LED illuminates whenever the Touch Sensor or Foot...

Страница 8: ...load device and should a fault occur the trip will operate and turn the machine off CAUTION Be sure to discover the cause of the fault before turning the machine back on Help should be sought from an...

Страница 9: ...t When the machine is shipped the ram of the crimping press is in the open position Sometimes the ram falls down under its own weight during transit and as a result the dies cannot be fitted If the ab...

Страница 10: ...stripping blade is required to ensure that the terminal is removed from the crimping punches after the completion of the crimping operation The Stripping blade works by wiping the terminal from betwee...

Страница 11: ...ew provided whilst simultaneously pushing the punch upwards to ensure that it is seated correctly in the ram Step 2 Lower crimping die mounting procedure Position the ejector in the lower die holder f...

Страница 12: ...screw so that the reel does not rotate under its own weight Step 2 Feeding tape capstan set up Raise the tape holder by pressing in the button part no F3 4128 Step 3 Engaging the feeding tape on the...

Страница 13: ...ieve satisfactory results using the sensor it will be necessary to use the foot switch to operate the crimping press The touch sensor is mounted on the same bracket as the stripper see section 3 2 and...

Страница 14: ...ury could result if a finger or hand is caught between the dies 4 7 Air supply connection CAUTION Ensure that the power switch is turned off before connecting the air hose The air connection consists...

Страница 15: ...vance the tape until the first terminal on the tape is located at the crimping position Step 4 Temporary holding of terminal Set the adjust switch to the DOWN position The ram moves down and rests on...

Страница 16: ...over the anvils ready for the next operation Remove the crimped wire from the tape by pulling firmly and withdrawing through the Safety Guard 5 2 Foot Switch operation Step 1 Turn the Touch Sensor swi...

Страница 17: ...be made to the index wheel position part no 2108 4115 1 In the case of an insulated terminal the insulation should be removed from the terminal with the aid of a pair of cutters to enable the indenta...

Страница 18: ...l the correct condition is obtained Note Each complete revolution of the adjuster moves the terminal approximately 0 8mm in either direction Adjusting the bolt in a clock wise direction moves the term...

Страница 19: ...retaining screw The insulation crimp height can be adjusted to three different positions by turning the adjusting cam part no 2108 4109 The position is dependant on the wire insulation outside diamet...

Страница 20: ...The air pressure on the Filter Regulator is factory set to 0 6 MPa before despatch If the pressure is not set to this figure the regulator will require adjustment using the following method Pull the...

Страница 21: ...The Power Cord is disconnected position 4 The wire conductor THE 2 The Power Cord is damaged Does not protrude far enough to operate switch POWER 3 The thermal Trip is activated 5 The Touch Sensor is...

Страница 22: ...per instructions in section 4 4 page10 6 The Safety Guard is not fitted Fit the Safety Guard The press has an opto electronic switch incorporated into the Safety guard and this prevents the press fro...

Страница 23: ...V Mark AP F6 Operation Manual doc 20 JST AP F6 PNEUMATIC CRIMPING MACHINE 9 EXPLODED VIEWS AND PARTS LIST 9 1 Exploded view...

Страница 24: ...123 Sensor Mounting Plate b F6 2108 4123 1 1 124 Main Base Plate F6 2108 3124 1 1 125 Cylinder Cover F6 2108 4125 1 126 Safety Guard JST UK 218 1 127 Cover F6 2108 2127 1 1 128 Spring Post F6 2101 413...

Страница 25: ...B 1 218 Urethane tube KOGANEI U4 B 1 219 Diaphragm Union F6 P219 KOGANEI UK 8 1 220 Socket Elbow F6 P220 KOGANEI ULA8 1 300 Control Box F6 2301 VOLTAGE 230V 1 set 305 Stepping Motor F6 P305 ORIENTAL...

Страница 26: ...V Mark AP F6 Operation Manual doc 23 603 Rubber Foot C 31 4 2...

Страница 27: ...66 2 693 2906 Malaysia 1 Tel 60 0 3 755 4620 Indonesia 1 Tel 62 0 7 7061 1685 Fax 60 0 3 758 3802 Fax 62 0 7 7061 1684 Malaysia 2 Tel 60 0 4 226 7258 Indonesia 2 Tel 62 0 21 575 0816 Fax 60 0 4 226 72...

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