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Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Model

1030P

3121789

April 22, 2020 - Rev A

Содержание 1030P

Страница 1: ...Operation and Safety Manual ANSI Original Instructions Keep this manual with the machine at all times Model 1030P 3121789 April 22 2020 Rev A...

Страница 2: ...ich are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service yo...

Страница 3: ...Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and prope...

Страница 4: ...N ORANGE BACKGROUND CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW B...

Страница 5: ...NSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI DENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PROD UCT Contact Product Safety...

Страница 6: ...FOREWORD d 3121789 REVISION LOG Original Issue A XX XX 2020...

Страница 7: ...ards 1 11 SECTION 2 PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING 2 1 Operator Training 2 1 Training Supervision 2 1 Operator Responsibility 2 1 Machine Familiarization 2 2 2 2 PREPARATION INSPECT...

Страница 8: ...Overhead 4 1 Righting of Tipped Machine 4 2 4 3 INCIDENT NOTIFICATION 4 2 4 4 EMERGENCY LOWERING VALVE 4 3 SECTION 5 SPECIFICATIONS OPERATOR MAINTENANCE 5 1 INTRODUCTION 5 1 Other Publications Availab...

Страница 9: ...gard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHI...

Страница 10: ...ous locations Do not operate the machine in hazardous environments unless approved for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on...

Страница 11: ...achine Remove all rings watches and jewelry when operating machine Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment Persons under the infl...

Страница 12: ...achine is not insulated and does not provide protection from contact or proximity to electrical current Maintain distance from electrical lines apparatus or any ener gized exposed or insulated parts a...

Страница 13: ...NE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS ANDWIRING ARE ENERGIZEDUNLESS KNOWN OTHERWISE Tipping Hazards Ensure that the ground conditions are adequate to support the maxim...

Страница 14: ...er events and approaching storms Wind speed can be significantly greater at height than at ground level Wind speed can change rapidly Always consider approaching weather events the time required to lo...

Страница 15: ...ne the operator must limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors Exercise extreme caution at all times to prevent o...

Страница 16: ...OR DEATH On a smooth firm surface within the limits of the maximum oper ating slope always push machine on a level surface with the lock ing castor wheels facing the operator Watch for obstructions ar...

Страница 17: ...the slope The opera tor and assistant must walk side by side to guide the machine Never position the unit sideways on a slope Do not elevate the platform or move the machine on a soft sur face Use ca...

Страница 18: ...cau tions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Service and Mainte nance section of this manual It is of utmost importance that mai...

Страница 19: ...different weight or specification Do not modify unit in any way to affect stability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION...

Страница 20: ...SECTION 1 SAFETY PRECAUTIONS 1 12 3121789 NOTES...

Страница 21: ...obstructions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con ductors 9 Selection of the appropriate MEWPs and ava...

Страница 22: ...e user shall ensure the operator is familiarized on the fol lowing 1 Location of the manual storage compartment and the requirement to ensure the required manual s are presenton the MEWP 2 Purpose and...

Страница 23: ...months or Purchased used Owner Dealer or User Qualified JLG Mechanic Serviceand MaintenanceManual and applicable JLG inspection form Annual Machine Inspection Annually no later than 13 monthsfrom date...

Страница 24: ...iner 5 Walk Around Inspection Refer to Section 2 4 6 Battery Charge is required 7 Hydraulic Oil Check the hydraulic oil level Ensure hydrau lic oil is added as required 8 Function Check Once the Walk...

Страница 25: ...SECTION 2 PREPARATION AND INSPECTION 3121789 2 5 2 4 WALK AROUND INSPECTION 1 2 3 4 5 6 7 9 10 8 11 12 13 OAD00420 14...

Страница 26: ...Strap See Inspection Note 6 Battery Isolator See Inspection Note 7 Bubble Level Indicator Ensure bubble level indicator is clean secure and responsive to movement 8 Gate Gate Latch Entry gate swings f...

Страница 27: ...5 Enter the platform Ensure the platform entry gate closes and latches 6 Operate the machine from the platform controls a Ensure all platform movement stops immediately when the enable up or down butt...

Страница 28: ...SECTION 2 PREPARATION AND INSPECTION 2 8 3121789 NOTES...

Страница 29: ...N A CONTROL SWITCH ORLEVER IS RELEASED USE THE EMERGENCY STOP SWITCH TO STOPTHE MACHINE 3 2 MACHINE DESCRIPTION The machine is manually propelled machine with a work platform mounted to an elevating a...

Страница 30: ...rer s rated capacity 3 All machine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the...

Страница 31: ...indicator at the platform controls If the indicator displays red battery volt age is low and should be charged before operating machine NOTICE JLG RECOMMENDS THAT THE OPERATOR UTILIZES A FALL RESTRAI...

Страница 32: ...able power supply The LEDs will illu minate in sequence When the top LED is illuminated charging is complete To ensure proper operation of the battery charger verify the bottom LED illuminates when it...

Страница 33: ...1 Always maintain three point contact with the machine by using two hands and one foot or two feet and one hand at all times during entry and exit 2 Close and latch entry gate after entering 3 Attach...

Страница 34: ...battery 4 Ground Off Platform Key Selector Switch When the switch is positioned to ground power is supplied to the ground control box When the switch is positioned to plat form power is supplied to t...

Страница 35: ...nd the function selected within five seconds If a function is not selected within five seconds the enable switch must be pressed again 5 Lift Down Switch Press and hold to lower the platform 6 Lift Up...

Страница 36: ...uctions Stay clear of descending structure and do not force the valve knob 1 Remove ground control panel frame cover 2 Locate the red Emergency Lowering Valve 1 Pull and twist counterclockwise then re...

Страница 37: ...nto the chassis sockets If tying down the machine using straps or chains the platform must be fully lowered to the stowed position with the machine securely tied down to the truck or trailer deck NOTI...

Страница 38: ...SECTION 3 MACHINE OPERATION 3 10 3121789 Transportation Diagram OAD00680...

Страница 39: ...SECTION 3 MACHINE OPERATION 3121789 3 11 3 8 MACHINE DECALS 26 27 14 22 20 6 5 17 3 9 9 17 20 29 17 9 5 18 3 23 20 4 9 17 18 10 11 8 2 7 25 1 OAR00030 18 6 18 10 11 2 2 20 28...

Страница 40: ...58 1001243758 1001243758 10 1001264467 1001264467 1001264467 1001264467 11 1001213582 1001215009 1001241792 1001241802 12 13 14 1001244497 1001244497 1001244497 1001244497 15 16 1703813 1001215217 100...

Страница 41: ...used to remove the platform occupant and stabilize motion of the machine Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or equipment do the following 1 Shut...

Страница 42: ...ENT NOTIFICATION JLG Industries Inc must be notified immediately of any incident involving a JLG product Even if no injury or property damage is evi dent JLG must be contacted by telephone and provide...

Страница 43: ...uctions Stay clear of descending structure and do not force the valve knob 1 Remove ground control panel frame cover 2 Locate the red Emergency Lowering Valve 1 Pull and twist counterclockwise then re...

Страница 44: ...SECTION 4 EMERGENCY PROCEDURES 4 4 3121789 NOTES...

Страница 45: ...maintenance portion of this section is intended as information to assist the operator to perform daily maintenance tasks only It does not replace the more thorough Preventive Maintenance and Inspecti...

Страница 46: ...ORKING SPECIFICATIONS MaximumWorkingHeight 16 73ft 5 10m MaximumPlatformHeight 10 17ft 3 10m Weight 775lb 352kg Platform 4 99ftx2 46ft 1 52mx0 75m Working Footprint 5 31ftx2 56ft 1 62mx0 78m Maximum P...

Страница 47: ...BATTERY COMPARTMENT USE APPROPRIATE SAFETY PERSONAL PROTECTIVE EQUIPMENT WHEN NECESSARY 1 Turn the battery isolator 1 to the off position 2 At the bottom on either side of the base frame cover loosen...

Страница 48: ...ydrometer readings for each cell should register between 1 28 and 1 285 spe cific gravity Voltmeter readings should be approximately 13V BatteryCharger Plug in the charger to an available power supply...

Страница 49: ...ht undamaged and without leaks To drain the oil from the tank 1 Fully elevate the platform 2 Disconnect the P connection at the pump manifold and hold open end over a container suitable for hydraulic...

Страница 50: ...Lubrication This machine has 12 pivots that must be lubricated with multipurpose grease on a monthly schedule Use the following chart to determine pivot location Remove the knuckle cover at the front...

Страница 51: ...ion is required to ensure these remain in good working order especially in harsh con ditions A simple measure of horizontal push force can determine the condi tions of the wheel bearings On a flat smo...

Страница 52: ...SECTION 5 SPECIFICATIONS OPERATOR MAINTENANCE 5 8 3121789 NOTES...

Страница 53: ...SECTION 6 INSPECTION AND REPAIR LOG 3121789 6 1 SECTION 6 INSPECTION AND REPAIR LOG MachineSerialNumber _________________________ DATE COMMENTS...

Страница 54: ...SECTION 6 INSPECTION AND REPAIR LOG 6 2 3121789 MachineSerialNumber _________________________ DATE COMMENTS...

Страница 55: ......

Страница 56: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 Visit our website for JLG Worldwide Locations www jlg com...

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