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CHAPTER VII
MAINTENANCE

KAPITEL VII

VEDLIGEHOLD

MAINTENANCE SCHEME

VEDLIGEHOLDSPLAN

657226DK2

VII – 2.26.240

7.2.26

Control of roller diameter 7.2.26

Kontrol

af

valsediameter

For controlling the roller diameter a tape measure in
stainless steel is used. The tape measure must be
equipped with an indication of mm and the diameter.

Til kontrol af valsens diameter benyttes et målebånd
i rustfrit stål. Målebåndet skal være forsynet med
angivelse i mm. samt angivelse af diameteren.

Please order with Jensen DENMARK A/S:
800

mm

roller:

part no. 5098521

1000 mm/1200 roller part no. 5098522

Bestil venligst hos Jensen Denmark A/S:
800 mm valse:

bestillingsnr. 5098521

1000/1200 mm valse: bestillingsnr. 5098522.

The measuring must be carried out at four places on
the roller (pos. no. 1) as shown below.

Udmålingen skal foretages fire steder på valsen
(pos. 1) som vist herunder.

Measure the roller by leading one end of the tape
measure (pos. no. 3) below the padding and letting
the roller run a turn. Subsequently the tape measure
is gathered through the bracket and tightened, and
finally the circumference and diameter can be read
opposite to the reading point of the bracket (pos. no.
2).

Udmålingen udføres ved at føre målebåndets ene
ende (pos. 3) ind under rulleklædet, og lade valsen
køre en omgang. Herefter samles målebåndet
gennem beslaget og strammes an, hvorefter
omkreds og diameter kan aflæses ud for
aflæsningspunktet på beslaget (pos. 2).

The roller diameter must meet the roller diameter
(incl. padding) recommended in section 1.5.

Valsediameteren skal overholde den i afsnit 1.5
anbefalede valsediameter (inkl. bevikling).

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Содержание JENROLL EX12

Страница 1: ...60706 Maschinenr Distributor Forhandler Project Projekt Manufacturer Fabrikant JENSEN USA INC 4211 Pleasant Road P O Box 188 SC 29716 Fort Mill USA Tel 1 803 548 3653 Fax 1 803 548 3843 AMERIPRIDE MIN...

Страница 2: ...ion 7 2 7 Valseposition 7 2 7 Oil change and lubrication of roller bearing 7 2 8 Udskiftning af olie og sm ring af valseleje 7 2 8 Packing change 7 2 9 Udskiftning af pakninger 7 2 9 Raising of roller...

Страница 3: ...snore 7 2 22 Air pressure filter 7 2 23 Trykluftfilter 7 2 23 Tensioning of inlet belts Option 7 2 24 Stramning af indl bsb ndler Option 7 2 24 Change of belts Option 7 2 25 Udskiftning af b ndler Opt...

Страница 4: ...b i el kasser skal f lgende iagttages Maintenance of the electric parts must only be carried out by qualified personnel and the main switch must always be locked in position 0 Indgreb i maskinens elek...

Страница 5: ...r trykl st og afk let til temperaturer under 65 C 149 F After termination of the work the maintenance personnel can again hand over the machine to the operating personnel for normal operation Efter en...

Страница 6: ...ress the OK button pos no 3 Tryk p XXXXXXXXXX pos nr 2 skriv password et 7 8 9 p tastaturet og tryk p OK knappen pos nr 3 Press the Machine field pos no 4 Tryk herefter p Machine feltet pos nr 4 No 5...

Страница 7: ...te control pos no 10 Alternativt kan maskinen nu k res med fjernbetje ningen pos nr 10 NOTE During manually run the stop emergency stop and the safety guard functions still active NB Ved manuel k rsel...

Страница 8: ...ironer see paragraph 7 2 21 Voks rullen se afsnit 7 2 21 Replace missing ironer tapes if necessary see paragraph 7 2 22 Udskift eventuelt manglende rullesnore se afsnit 7 2 22 Release water and clean...

Страница 9: ...any threads with a pair of scissors Remove any threads of linen from the belts Change defective or worn out belts immediately See paragraph 7 2 25 B ndler kontrolleres for defekter Eventuelle tr vler...

Страница 10: ...S rg for at indl bsb ndlerne er stramme eftersp nd dem om n dvendigt se afsnit 7 2 24 Check that the diameter of the roller is correct see paragraph 7 2 26 Kontroller at valsernes diameter er korrekt...

Страница 11: ...g ring og vedligehold Check that the V belts are tight and re tighten if necessary see paragraph 7 2 6 Kontroller at kileremmene er stramme og eftersp nd dem om n dvendigt se afsnit 7 2 6 Check the sp...

Страница 12: ...level of the roller gear see paragraph 7 2 8 Kontroller valsegearets oliestand se afsnit 7 2 8 Oil change on gear Oil must be changed after 200 operation hours oil is supplied for the first oil chang...

Страница 13: ...rn out too quickly If on the other hand the belt tension is too high the risk that the belt breaks is considerably increased The deflection force of a deflection A of 15 mm m span C should lie between...

Страница 14: ...det anbe falede freml b m lt p valsen for de forskellige rulle st rrelser Ironer model Stretch in mm on roller per rotation Rulle model Freml b i mm p valse pr omdrejning EX 8 6 3 12 6 EX 8 6 3 12 6 E...

Страница 15: ...cal to the centre lines of the axles it is essential that some of the belt tensioners can compensate for the changes that may occur in the belt tension Da centerlinierne for remstrammernes omdrejnings...

Страница 16: ...ring force is increased Drejes b sningen medurs ges fjederkraften If the bushing is turned counter clockwise the spring tension is reduced Drejes b sningen modurs reduceres fjeder kraften 3 When the s...

Страница 17: ...k is turned counter clockwise the spring force is reduced Drejes torsionsblokken modurs reduceres fjederkraften NOTE The relative angular displacement between torsion arm and torsion block must not ex...

Страница 18: ...s mens b sningen fastholdes Setting up the belt drive Opsp nding af remtr k When the belt drive has been set up and aligned the belt tension must be checked according to the following principle N r re...

Страница 19: ...e between the shafts of the belt pulleys is not correct the gear motor unit can be displaced in a set of slots that are placed longitudinally That makes it possible to displace the unit approx 30 mm i...

Страница 20: ...oved towards the outlet of the chest ges l ngden af valsearmen flyttes valsen mod muldens udl b If the length of the roller arm is reduced the roller arm is moved towards the chest outlet Reduceres l...

Страница 21: ...t monteres mens valsearmene er frie s den beviklede valse kan finde sit naturlige leje og belastningen af rullekl det bliver s lav og j vn som muligt Adjust the roller in the following way Valsen just...

Страница 22: ...hat the gear oil can easily run out at drain point pos no 1 Udskiftning af olie b r ske n r gearet er varmt s gearolien let kan l be ud ved aftapningspunktet pos nr 1 1 Stop the machine and raise the...

Страница 23: ...ndprop pos nr 1 op i aftapnings hullet igen og sp ndes til 9 Screw out level control screw pos no 3 and put it in a safe place 9 Niveauskruen pos nr 3 skrues ud og l gges et sikkert sted 10 Fill the g...

Страница 24: ...r vertical No 3 Lock ring No 4 Width across flats 24 No 5 Allen screw 8 mm No 6 Width across flats 24 No 7 Lock ring No 8 Air pressure hoses No 9 Lock ring No 10 Holder for belt tightener No 11 Allen...

Страница 25: ...variable pulley see drawing above 2 Noter breddem l af den variable remskive se ovenst ende tegning 3 Loosen the adjusting screws in the perforations pos no 18 4 pieces so that the adjustable part can...

Страница 26: ...tightener pos no 2 1 Kileremmen ved valsen pos nr 17 demonteres og sikringsskruen M10 s ttes ind i remstrammeren pos nr 2 2 Loosen the belt tightener pos no 1 by screwing the bushing width across flat...

Страница 27: ...es mod indl bet 14 Remove the lock ring for the lower roller arm 14 L seringen for nedre valsearm fjernes 15 Screw out the screw at the torque rod pos no 14 15 Skruen NV 19 ved torsionsstangen pos nr...

Страница 28: ...olling plate 21 Gearet kan nu tr kkes af ved at skrue aftr k kerboltene pos nr 22 i de tre gevindb sninger pos nr 23 i valsepladen NOTE Remember to grease the bolts before they are used NB Husk at sm...

Страница 29: ...ntroller pakfladerne for eventuelle beska digelser og fjern eventuelle rester af rullesnore o lign 28 If necessary clean the output shaft of the coa tings 28 Udgangsakslen renses om n dvendigt for be...

Страница 30: ...n motor is automatically switched off NB Skulle maskinen v re i drift n r valserne bliver h vet bliver hovedmotoren automatisk sl et fra In the case of manual cleaning of the chests or similar work th...

Страница 31: ...til de griber ind i slidsene i sidepladerne 9 Lower the air pressure at the main reduction valve down in the back of the pipe side while the reduction valve is adjusted to 0 bar 0 psi 9 S nk lufttrykk...

Страница 32: ...s approx 0 5 1 0 l and evaporates during the working day In the course of time deposits of ironer wax will accumulate The deposits can be scraped away with regular intervals e g once a year Ved udl be...

Страница 33: ...opstart Check that there is no foreign matter in the chests before the rollers are lowered Efterse at der ikke er fremmedlegemer i muldesk lene f r valserne s nkes ned i disse Start up Opstart At sta...

Страница 34: ...r samles Cut off the outer spring on each band and cut the corners on the band diagonally see drawing no 66720261 Den yderste fjeder fra hvert b nd klippes af og hj rnerne p b ndet g res skr se tegnin...

Страница 35: ...spring and remove the spring over a stretch of 600 mm Fasten this end as shown in the drawing N r sidste omgang af fjederb ndet ligger som vist herunder stoppes beviklingen Fjedertr den klippes over o...

Страница 36: ...five dia 1000 dia 1200 200 mm long lock strips under the spring band Ved sidste omgang skubbes fire 800 fem 1000 1200 200 mm lange l sestrimler ind under fjederb ndet The lock strips are made from the...

Страница 37: ...to make it possible to perform a hydrotest without dismounting the ironer Mulderne er udstyret med afluftningsr r ved de verste dampkanaler for at g re det muligt at udf re en hydrotest uden at demon...

Страница 38: ...le shows the expected allocation between the rollers in of the total evaporation and a recommended adjustment of the damper of the fan For at optimere driftsforholdene i rullen skal ventila torernes u...

Страница 39: ...oner is operational the adjustment of the ventilators is optimized this way N r rullen er taget i drift kan ventilatorernes indstilling optimeres p f lgende vis 1 Throttle the fan until the padding sh...

Страница 40: ...Allen and turn the damper shaft by means of the indicator Spj ldet kan justeres idet l seskruen 2 5 mm unbrako l snes og spj ldakslen drejes ved hj lp af viseren When the indicator shows 0 the damper...

Страница 41: ...of linen to be ironed Rullesnorsstrammeren kan forskydes sidev rts ved at l sne de to pinolskruer pos 1 3 mm unbrako Det er s ledes muligt enten at skubbe rullesnors strammeren til hver side eller at...

Страница 42: ...supporting beam by loosening or tightening the set screw pos no 2 width across flats 17 mm at the end of the supporting beam Det er ogs muligt at flytte hele b rebj lken med rullesnorsstrammerne side...

Страница 43: ...that after the pocket the wax cloth moreover has a strip of cloth for absorbing redundant wax if any and in this way help spreading the wax in the machine Det anbefales at vokskl det efter lommen har...

Страница 44: ...y by mild scouring powder or steel wool Cleaning should be carried out while the rollers of the machine are still hot and raised in service position se section 7 2 10 Er tilsmudsningen s alvorlig at d...

Страница 45: ...en og dermed forringe t rrekapaciteten er det muligt at k re med rullen uden at ventilatoren k rer Dette sker ved at starte maskinens hovedmotor uden at starte ventilatoren Efter endt voksning skal ve...

Страница 46: ...tape through the machine Make sure that the cloth is led over the gap piece pos no 2 and finally comes out at the delivery plate pos no 3 Den f rste rullesnor fastg res til en klud viskestykke eller l...

Страница 47: ...g the ironer tape in the ironer tape holder pos 5 to the preceding ironer tape and let it pull forward the new ironer tape In this way burst ironer tapes can be replaced as well De efterf lgende rulle...

Страница 48: ...r s rger for at udlade vand n r filteret er trykl st If a water collection is observed at the regular inspection this valve can be activated manually by pushing up the button in the bottom of the filt...

Страница 49: ...langelejerne p drivvalsen og strammehjulet til drivremmen l snes 2 The drive roller can now be pushed further out by turning the adjusting bolts This way the belts are tightened The drive roller can b...

Страница 50: ...4 238 WARNING ADVARSEL It is very impotant also to adjust the deflector plate so that the distance between this and the roll is maximium 4 mm Det er meget vigtigt at afviserpladen justeres med ud s le...

Страница 51: ...es Pull the belt until the joint emerges Tr k i b ndlet indtil samlingen kommer frem Take the belt apart Skil b ndlet ad Put one end of the new belt into the end of the old one S t den ene ende af det...

Страница 52: ...The measuring must be carried out at four places on the roller pos no 1 as shown below Udm lingen skal foretages fire steder p valsen pos 1 som vist herunder Measure the roller by leading one end of t...

Страница 53: ...he factory It may however be necessary to adjust them further Hastighed og bremsning af luftcylindre er optimalt indstillet fra fabrikken Det kan imidlertid blive n dvendigt at foretage justeringer p...

Страница 54: ...the throttle valves The throttle valves are usually mounted on their adjacent valves cf the picture Hastigheden af stempelst ngerne er bestemt af dr vleventilerne Denne kan justeres ved at dreje dr vl...

Страница 55: ...sektionen maskinen bagved 5 Remove the old padding by pulling it carefully while the machine is running in reverse direction 5 Det gamle rullekl de demonteres idet det tr kkes forsigtigt af mens mask...

Страница 56: ...eter of the roller 12 Efter ca to dage sk res overlappet til i hen hold til tegning 66720141 og valsediameteren kontrolleres igen IMPORTANT VIGTIGT It is recommended that you only use padding that mee...

Страница 57: ...CHAPTER VII MAINTENANCE KAPITEL VII VEDLIGEHOLD MAINTENANCE SCHEME VEDLIGEHOLDSPLAN 667228DK0 VII 2 28 245...

Страница 58: ...10 sec and compare the emerging colour spectrum of the strip with the codes on the box Thus the pH value can be directly read Dyp en indikatorstrimmel i 5 sek i et udtag af det sidste rensevand Vent c...

Страница 59: ...sso Spartan EP 320 eller sm remiddel med samme specifikationer Ball bearings at inlet table SKF grease type LGMT 2 1 or LGMT 3 1 Kuglelejer ved indl bsbord SKF fedt type LGMT 2 1 eller LGMT 3 1 Chains...

Страница 60: ...GR HP 320 CASTROL ALPHA SP 320 CHEVRON NL GEAR COMPOUND 320 ELF REDUCTELF SP 320 ESSO SPARTAN EP 320 FINA GIRAN 320 GULF EP LUBRICAT OIL HP 320 IP MELLANA 320 MOBIL GF 632 OMEGA 690 SAE 140 SHELL OMAL...

Страница 61: ...E KAPITEL VII VEDLIGEHOLD MAINTENANCE RECORD VEDLIGEHOLDSREGISTRERING 487400DK0 VII 4 249 7 4 Maintenance record 7 4 Vedligeholdsregistrering Date Dato Executed work Udf rt arbejde Replaced parts Udsk...

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