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AAA-055-00243 R1 

Jaylor Dump Wagon Owner Manual 

P a g e

 | 

23

 

19.

 

TROUBLESHOOTING 

Your Jaylor dump wagon  is designed to transport  a variety of material.  It is a simple and reliable 

system that requires minimal maintenance. 

The following section lists possible problems, causes, and solutions to the problems you may 

encounter with your Jaylor dump wagon.  Should any maintenance and service be required as a result 

of troubleshooting, refer to 

Section 21 

for assistance. 

If you encounter a problem that is difficult to solve, even after having read through this troubleshooting 

section, please call your dealer or distributor.  Before you call, please have this manual and the serial 

number from your machine ready. 

PROBLEM 

POSSIBLE CAUSES 

POSSIBLE SOLUTIONS 

-

  Tailgate will not raise / lower 

-

  Low hydraulic fluid 

level 

-

  Top up hydraulic fluid, (refer to 

the towing vehicle’s manual) 

-

  Tailgate operation is jerky 

-

  Air in hydraulic system 

-

  Contact a hydraulic technician 

or your Jaylor distributor 

-

  Brakes do not apply 

-

  Air in hydraulic system 

-

  Dirty or insufficient 

brake fluid 

-

  Contact a hydraulic technician 

or your Jaylor distributor 

-

  Dump box will not raise 

-

  Overloaded wagon 

-

  Low hydraulic fluid 

level 

-

  Manually remove material from 

the dump box until the wagon 

is not overloaded 

-

  Top up hydraulic fluid, (refer to 

the towing vehicle’s manual) 

-

  Dump box will not lower 

-

  Low hydraulic fluid 

level 

-

  Malfunctioning 

hydraulics 

-

  Top up hydraulic fluid, (refer to 

the towing vehicle’s manual) 

-

  Contact a hydraulic technician 

or your Jaylor distributor 

-

  Dump box operation is jerky 

-

  Air in hydraulic system 

-

  Contact a hydraulic technician 

or your Jaylor distributor 

  

 

DANGER:

    Never  alter or substitute any hydraulic system component. An altered or 

substituted component may malfunction without warning.  Death or serious injury may result!  

 

 

Содержание D0824

Страница 1: ...OWNER MANUAL D0824 D0924 D1026 0208_Jaylor_ManuaL_Cover_Dump_V1 indd 1 2016 03 17 5 39 PM ...

Страница 2: ...fety 10 8 8 Transport Safety 10 8 9 Storage Safety 11 8 10 Safety Signs 11 8 11 9 Safety Sign Off Form 12 10 Safety Sign Locations 13 Safety Sign Decal Locations 13 10 1 How to Install Safety Signs 15 10 2 11 Operation Overview 16 12 Machine Components 16 13 Equipment Matching specifications 17 Horsepower 17 13 1 Hydraulic System 17 13 2 Hitch Tow Vehicle Load Capacity 17 13 3 14 Attaching Unhooki...

Страница 3: ...ber Location 6 Figure 3 Dump Wagon Safety Sign Locations 13 Figure 4 Warning High Pressure Fluid Hazard 14 Figure 5 Warning Pinch Point Hazard 14 Figure 6 Warning General Warning 15 Figure 7 Important Grease Point 15 Figure 8 Warning Slow Moving Vehicle 15 Figure 9 Dump Wagon Components 16 Figure 10 Imperial Bolt Specifications 28 Figure 11 Metric Bolt Specifications 28 Figure 12 Dump Box Grease P...

Страница 4: ...nderstands the safety operating maintenance and troubleshooting information contained within this manual Keep this manual readily available for reference and be sure to pass it on to new operators or owners Contact your nearest Jaylor dealer or distributor if you need assistance or information OPERATOR ORIENTATION The directions left right front and rear as mentioned throughout the manual are as s...

Страница 5: ...eep It is the Owner Operator s responsibility to inspect the product and to have any part s and or assemblies repaired or replaced when continued operation would cause damage or excessive wear to other components or cause a safety hazard It is the Owner Operator s responsibility to deliver the product to the authorized Jaylor Dealer or Distributor from whom it was purchased for service or replacem...

Страница 6: ...ot conform to specifications the Seller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instructions manuals service bulletins or if none whi...

Страница 7: ...ation Depending on the type of service the Serial Numbers of individual components and or assemblies will be required The Serial Number location required for servicing your Jaylor Product is shown in Figure 2 For easy reference please write this information in Section 7 Figure 2 Serial Number Location 7 CUSTOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Date Purchased Dealer N...

Страница 8: ...s situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have any questions not answered in this ...

Страница 9: ...e should the need arise and know how to use it Provide a fire extinguisher for use in case of a fire Store in a highly visible place Do not allow riders on the dump wagon Wear protective gear such as hearing protection footwear with slip resistant soles and the like Disconnect from towing vehicle and support the machine with blocks or safety stands before servicing adjusting or repairing Do not op...

Страница 10: ...hop practices o Keep service areas clean and dry o Be sure electrical outlets and tools are properly grounded o Use adequate lighting for the job at hand Use only tools lifting equipment and safety stands of sufficient capacity for the job Disconnect from towing vehicle and support the machine with blocks or safety stands before servicing adjusting or repairing Relieve pressure from the hydraulic ...

Страница 11: ...s injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Have a qualified tire dealer or repair service perform required tire maintenance Transport Safety 8 9 Make sure you are in compliance with all local regulations regarding transporting equipment on public roads and highways Make sure the SMV Slow Moving Vehicle emblem and all the light...

Страница 12: ... the stored machine Store the unit in a dry level area Support the machine with blocks if required Make sure the implement jack is properly pinned to the mounting bracket Safety Signs 8 11 Keep safety signs clean and legible at all times Replace safety signs that are missing or have become illegible Safety signs are available from your dealer distributor or the factory ...

Страница 13: ...ual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information with personnel Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all per...

Страница 14: ...self with the various safety signs the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS Think SAFETY Work SAFELY Safety Sign Decal Locations 10 1 Figure 3 Dump Wagon Safety Sign Locations 1 Warning High Pressure Fluid Hazard Figure 4 2 Warning Pinch Point Hazard Figure 5 3 Warning General Warning Figure 6 4 Important Grease Point Figure ...

Страница 15: ...AAA 055 00243 R1 P a g e 14 Jaylor Dump Wagon Owner Manual Figure 4 Warning High Pressure Fluid Hazard Figure 5 Warning Pinch Point Hazard ...

Страница 16: ...e replaced without signs new signs must be applied New signs are available from your authorized dealer or distributor How to Install Safety Signs 10 2 Be sure that the installation area is clean dry and is above 10 C 50 F Remove the smallest portion of the split backing paper Align the sign over the specified area and press the small sticky portion in place Peel back the remaining paper and smooth...

Страница 17: ...l extend the life of your machinery 12 MACHINE COMPONENTS The main machine components are described below Figure 9 Dump Wagon Components 1 Chassis Heavy duty 2 Implement Jack Raises and lowers the height of the wagon tongue and coupler 3 Hitch Will couple to standard towing vehicle drawbars 4 Viewing Window Allows operator to safely and easily view the material inside the dump box 5 Tires 6 Dump B...

Страница 18: ...dump wagon s weight plus capacity is less than or equal to the tow vehicle s rated towing capacity Towing Hitch The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the weight plus load rating of the dump wagon you intend to tow The hitch capacity must also be matched to the tow vehicle capacity The towing vehicle and towing hitch must be rated for at least t...

Страница 19: ...stall the drawbar pin with provisions for a mechanical retainer such as a Klik pin Install the retainer 8 Attach safety chain between the machine and the towing vehicle drawbar cage 9 Connect the hydraulics Use a clean cloth or paper towel to clean the couplers on the ends of the hoses Also clean the area around the couplers on the towing vehicle Insert the male ends of the couplers into the remot...

Страница 20: ...e retainer is installed in the drawbar pin and the safety chain is attached Check the hydraulic system Be sure that the hydraulic reservoir in the towing vehicle is filled to the required specifications Inspect all hydraulic lines hoses fittings and couplers for tightness Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the towing vehicl...

Страница 21: ...y and loosen the load with the dump box in the lowered state Jackknife Position Do not attempt to raise the dump box with the wagon in a jackknife position Always have the dump wagon and towing vehicle in a straight line when dumping Overloading Never load more than the recommended weight capacity of your dump wagon If the wagon is overloaded do not attempt to raise the dump box The excess materia...

Страница 22: ...wered Do not move the dump wagon until the dump box is fully lowered If the dump box will not raise manually reduce empty the load and obtain service from a qualified hydraulics technician 17 TRANSPORTING The machine is designed to be easily and conveniently moved from one location to another The following outlines the procedure for securing and transporting these models Think SAFETY Work SAFELY 1...

Страница 23: ...lean and move freely 3 Inspect all hydraulic hoses fittings lines and valves Tighten any loose fittings Replace any hose that is cut nicked abraded or separating from the crimped fitting 4 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue left from washing 5 Apply grease to the exposed cylinder rams 6 Touch up all paint nicks and scr...

Страница 24: ...id level Top up hydraulic fluid refer to the towing vehicle s manual Tailgate operation is jerky Air in hydraulic system Contact a hydraulic technician or your Jaylor distributor Brakes do not apply Air in hydraulic system Dirty or insufficient brake fluid Contact a hydraulic technician or your Jaylor distributor Dump box will not raise Overloaded wagon Low hydraulic fluid level Manually remove ma...

Страница 25: ...g beam system Swivel hitch Hydraulic brakes High speed commercial axles Wheel Assembly 4 Tire and Wheel Assemblies 445 65 R22 5 radial tires standard Oil bath commercial hubs Tractor Requirements Min Power Hydraulics 100 HP 2 sets of remote hydraulic outlets w 81L 22 gal capacity Overall Weight Dependent on Options 24 600 lbs 11 160 kg Overall Length Machine Length 375 in 953 cm Overall Width Wide...

Страница 26: ...el hitch Hydraulic brakes High speed commercial axles Wheel Assembly 4 Tire and Wheel Assemblies 445 65 R22 5 radial tires standard Oil bath commercial hubs Tractor Requirements Min Power Hydraulics 130 HP 2 sets of remote hydraulic outlets w 81L 22 gal capacity Overall Weight Dependent on Options 25 000 lbs 11 350 kg Overall Length Machine Length 375 in 953 cm Overall Width Widest Point 127 in 32...

Страница 27: ... hitch Hydraulic brakes High speed commercial axles Wheel Assembly 4 Tire and Wheel Assemblies 445 65 R22 5 radial tires standard Oil bath commercial hubs Tractor Requirements Min Power Hydraulics 180 HP 2 sets of remote hydraulic outlets w 81L 22 gal capacity Overall Weight Dependent on Options 26 175 lbs 11 870 kg Overall Length Machine Length 399 in 1 013 cm Overall Width Widest Point 141 in 35...

Страница 28: ...the serial numbers of individual components and or assemblies will be required It is the owner operator s responsibility to operate lubricate maintain and store the machine in accordance with all instructions and safety procedures Remember the guidelines established in this manual are general All maintenance and service work is NOT limited to these guidelines If you have any questions or concerns ...

Страница 29: ... 220 3 4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 1320 970 Figure 10 Imperial Bolt Specifications Bolt Diameter A Bolt Torque 8 8 10 9 N m lb ft N m lb ft M3 0 5 0 4 1 8 1 3 M4 3 2 2 4 5 3 3 M5 6 4 9 7 M6 10 7 15 11 M8 25 18 35 26 M10 50 37 70 52 M12 90 66 125 92 M14 140 103 200 148 M16 225 166 310 229 M20 435 321 610 450 M24 750 553 1050 774 M30 1495 1103 2100 1550 M3...

Страница 30: ...hs of use Use SAE multi purpose high temperature grease with extreme pressure EP characteristics on all areas requiring grease lubrication 1 Wipe grease fitting clean before greasing to avoid injecting dirt and grit 2 Replace and repair broken fittings immediately 3 If fittings will not take grease replace immediately Figure 12 Dump Box Grease Points 1 Tailgate lift arm hinges 2 one on each side o...

Страница 31: ...AAA 055 00243 R1 P a g e 30 Jaylor Dump Wagon Owner Manual Figure 13 Chassis Grease Points 1 Tongue pivot 2 Lift cylinder pivots top 3 Lift cylinder pivots base 4 Dump box pivots 1 2 3 4 ...

Страница 32: ...or Dump Wagon Owner Manual P a g e 31 Figure 14 Axle Grease Points 1 Axle grease points 2 one on each side of chassis If the dump wagon is running through muddy sandy dusty or wet conditions greasing should be more frequent ...

Страница 33: ...ough the bearings and level off Do not overfill Use gear type oil suited to your operational environment conditions Figure 15 Oil filled Hub Check the oil level and inspect for leaks before each trip It is recommended that any time the hub is removed the complete oil seal be replaced Follow the hub manufacturer s instructions for replacement Change oil inspect bearings and clean all parts in hub a...

Страница 34: ... every use A correctly adjusted brake has only inch 1 27 cm of slack When slack reaches 1 inch 2 54 cm the brakes must be adjusted Checking the Slack 1 Pull the cylinder push rod out to its limit using a short pry bar 2 Measure the distance the push rod travels the slack 3 If the slack is 1 inch or more the brakes must be adjusted Adjusting the Brakes 1 Turn the adjusting bolt until you feel solid...

Страница 35: ...pgrade Upgrade Upgrade 28L 26 Radial Upgrade Upgrade Upgrade 800 45 R26 5 Bias Upgrade Upgrade Upgrade 800 45 R26 5 Radial Upgrade Upgrade Upgrade 650 65 R30 5 Radial N A N A Upgrade 750 60 R30 5 Radial N A N A Upgrade 850 50 R30 5 Bias N A N A Upgrade WARNING Never over inflate tires and keep a safe distance while inflating Over inflation can result in the tire exploding which could result in ser...

Страница 36: ...AAA 055 00243 R1 Jaylor Dump Wagon Owner Manual P a g e 35 22 MAINTENANCE AND SERVICE RECORDS Date Description of Service Important Notes Next Service Due PHOTO COPY AS NECESSARY ...

Страница 37: ... 519 787 8058 ADDRESS 071213 10th Line East Garafraxa Ontario L9W 6Z9 Canada EMAIL Sales sales jaylor com Nutrition nutrition jaylor com Service service jaylor com www JAYLOR com AAA 055 00111 REV 1 0208_Jaylor_ManuaL_Cover_Dump_V1 indd 2 2016 03 17 5 39 PM ...

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