J&M Nitro Gro 5010 Скачать руководство пользователя страница 41

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Fertilizer Hose Routing - Hydraulic Pump with Flow Monitors

Description

Part No.

1-1/2” x 228” TSD Fertilizer Suction Hose (5016)

JM0040211

1-1/2” x 180” TSD Fertilizer Suction Hose (5010)

JM0040330

2” x 32” TSD Fertilizer Suction Hose

JM0040224

2” x 36” TSD Fertilizer Suction Hose

JM0040215

3” x 38” TSD Fertilizer Suction Hose

JM0040216

3/4” x 30” EPDM Fertilizer Hose

JM0040218

3/4” x 55” EPDM Fertilizer Hose

JM0040332

3/4” Hose Clamp SS

JM0039205

3/4” Hose Barb x 3/4” Male NPT; 90 Deg

JM0035226

3/4” NPT Bulkhead Tank Flange Assembly

JM0035222

1-1/2” x 80” EPDM Fertilzer Hose

JM0078557

10 3/8” x 52” EPDM Fertilizer Hose

JM0040219

11 3/8”Hose Barb Tee

JM0073958

12 3/8” x 112” EPDM Fertilizer Hose

JM0041658

13 3/8” x 142” EPDM Fertilizer Hose

JM0041659

14 3/8” x 172” EPDM Fertilizer Hose

JM0041660

15 3/8” x 145” EPDM Fertilizer Hose

JM0041661

16 3/8” x 175” EPDM Fertilizer Hose

JM0041662

17 3/8” x 205” EPDM Fertilizer Hose

JM0041663

18 3/8” x 245” EPDM Fertilizer Hose

JM0041664

19 3/8” x 275” EPDM Fertilizer Hose

JM0041665

20 3/8” x 305” EPDM Fertilizer Hose

JM0041666

21 Hose Clamp - 1-13/16” Min, 2-1/16” Max

JM0021189

22 1-1/2” Male Thread x 1-1/2” 90° Hose Barb

JM0061527

23 1-1/2” Poly Bulkhead Tank Fitting with EPDM Gasket JM0061522

Содержание Nitro Gro 5010

Страница 1: ...J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com A S S E M B L Y M A N U A L MODEL Manual Rev 4 12 2021 ...

Страница 2: ...2 1 2 3 4 5 7 9 10 11 12 13 14 15 16 17 18 19 20 2 1 8 7 21 22 23 24 25 26 27 2 6 Decals ...

Страница 3: ...alve JM0039478 13 Close Tank Fill Valve JM0035891 14 Open Agitation Valve JM0039479 15 Check Filter Daily JM0035884 16 Ground Drive Adjustment JM0038102 17 Ground Drive Tire Pressure JM0038101 18 2 0 x 9 0 Red Reflective Strip JM0009945 19 2 0 x 9 0 Fluorescent Orange Strip JM0009944 20 Nitrogro Logo5010L JM0038114 20 Nitrogro Logo5010R JM0038116 20 Nitrogro Logo5016L JM0038117 20 Nitrogro Logo501...

Страница 4: ... Hydraulic Pump To Outlet 4 x8 Raise Lower 0 1500 PSI Pressure Gauge 4 x 24 Fold Unfold Inside 4 x 24 Fold Unfold Inside 3 1 2 x 14 Fold Unfold Outside 3 1 2 x 14 Fold Unfold Outside 4 x8 Raise Lower 4 x8 Down Pressure 4 4 1 9 8 1 1 20 4 8 27 28 29 4 1 19 21 22 20 Manifold 17 16 15 1 1 10 13 12 26 34 35 ...

Страница 5: ...165inch6M3K 6G 6FJX 6G 8MP JM0041612 15 Pressure Gauge 0 1500psi NitroGro JM0037152 16 1 4 Male NPT x 1 4 Female NPT Rigid 45 Degree Elbow JM0037156 17 1 4 Female NPT x 3 8 Male JIC Compression Bulk Head Fitting JM0037155 18 3 8 x 29 1 2 Hydraulic Hose 29 5inch6M3K 6G 6FJX 6G 6FJX90S JM0041687 19 3 8 Male JIC x 1 2 Male ORB Straight JM0010302 20 3 8 Male JIC x 3 8 Female JIC Swivel 90 Degree Elbow...

Страница 6: ... frame is approximately 30 off the ground 5016 5010 Frame 4 Mount tongue JM0058707 to the right and left leg frames with 20 3 4 10 x 2 1 2 Gr5 Z Hex Bolt and 20 3 4 10 Gr2 Z Centerlock Hex Nut 5 Mount hydraulic valve block with 4 1 4 x 2 1 2 bolts and 4 1 4 serrated flange hex nut 6 Connect hoses into valve bank and route them through the D ring The image below is showing the part numbers of the h...

Страница 7: ... are two sets of holes One set of holes has two holes and one has three holes Place the saddle on the frame so the set with two holes is towards the passenger side of the applicator Mount the rear tank saddle first The rear and middle tank saddles are fastened using the back set of holes for 5010 and front set of holes for a 5016 Fasten with 4 3 8 16 x 1 Gr5 Z SF Hex Bolt and 4 3 8 16 Gr5 Z SF Hex...

Страница 8: ...hts are located closer to the outside 11 Guide the rear light harness through the conduit on the inside of the rear applicator frame Guide the end of wire harness that is labeled Left through the conduit towards the left driver s side light bar Push the end of the harness that is labeled Right through the light bar on the right passenger s side 12 Prep the front hydraulic hose guard JM0034836 by a...

Страница 9: ...1 2 Male JIC Straight fitting JM0041452 On the other side of the fitting and the PWM valve connect 2 1 2 x 180 hoses JM0073123 and run it from the top of the tongue along the frame of the applicator all the way to the hydraulic pump on the right passenger side Later in this process these hoses will connect to the pump Mount the front hose guard using 4 3 8 x 1 serrated flange bolts and 4 3 8 serra...

Страница 10: ...se look to the beginning of this manual to reference where hydraulic hoses should connect Frame 1 Holes are predrilled in the tank for the fittings Add fittings in the two holes in the back of the tank one 3 4 NPT Bulkhead Tank Flange Assembly JM0035222 and one 1 1 2 Poly Bulkhead Tank Fitting with EPDM Gasket JM0061522 Then one 3 4 NPT Bulkhead Tank Flange Assembly JM0035222 for the hole in the f...

Страница 11: ...verhead hoist The lid should be positioned to the back of the applicator 3 Measure the back of the tank from the frame to the seam at the center of the tank Center the tank so the distance measures about 25 on each side as shown below Seam 25 25 Tank ...

Страница 12: ... on whether you have a 5010 or 5016 The tank straps use 4 1 2 x 4 1 2 fully threaded bolts and 4 centerlock nuts per strap 5 Zip tie each circut of hoses together Attach hydraulic hose holder to frame Hook all hydraulic hoses through the hydraulic hose holder on the tongue shroud Tank ...

Страница 13: ... Gr8 hex bolts and 4 5 8 centerlock hex nuts Tighten the bolts and keep the jack in place using the 3 4 L pin for mounting plate centerlock pin for top of the jack 8 Run the 1 1 2 x 180 JM0040330 hose for 5010 applicator or 1 1 2 x 228 JM0040211 for the 5016 applicator from the back to the front of the applicator Let it sit loose for the next couple of steps on the passenger side 9 Attach pump mou...

Страница 14: ...old Gasket for M200 Fittings JM0021145 10 Manifold Flange Clamp for M200 Fittings JM0035251 11 90 Coupling 2 Manifold Flange JM0033991 12 Manifold Y Strainer M200 Manifold Flange 30 Mesh JM0033803 13 FMCSC 155F HYD 206 Ace Pump JM0061538 14 Manifold Gasket for M220 Fittings JM0035278 15 Manifold Flange Clamp for M220 JM0035238 16 2 Hose Barb x M220 Manifold Flange Straight JM0033796 17 T Bolt Hose...

Страница 15: ...189 use lubricant to slip hose on fitting Pull hose tight through D rings to the front of the applicator 13 Attach the hitch as well as the safety chain and hose holder bracket using the hardware shown in the images below Description Part No 1 30k LB Safety Chain Set 2 Chains JM0027440 2 NitroGro Applicator Safety Chain Spacer JM0059128 3 3 4 10 x 6 Gr8 Z Hex Bolt JM0037185 4 3 8 16 x 3 4 Gr5 Z He...

Страница 16: ...for M200 Fittings JM0035251 8 Manifold Plug for M200 Fittings with 1 4 NPT for Gauge JM0021147 9 Pressure Gauge Stainless Steel 0 100psi 1 4 NPT JM0036636 10 1 4 Male NPT x 1 4 Female NPT 90 Degree Elbow JM0020115 11 5000 Series Sun Shield JM0077626 12 5000 Series Lower Sun Shield JM0077633 13 Raven Boom Valve JM0032478 14 M200 Manifold Flange x M200 Manifold Flange x M100 Manifold Flange Tee JM00...

Страница 17: ...4 13 15 16 11 6 5 9 10 4 8 3 7 2 1 12 18 19 20 17 Description Part No 1 Green Polyurethane Ball for Wilger Flow Indicator JM0055003 2 Red Polyurethane Ball for Wilger Flow Indicator JM0055004 3 Red Glass Ball for Wilger Flow Indicator JM0055005 4 1 2 SS Ball for Wilger Flow Indicator JM0055006 5 7 16 Stainless Steel Ball for Wilger Flow Indicator JM0061580 6 Cap with O Ring Wilger Flow Indicator J...

Страница 18: ...Clamp 3 Hose 3 5 16 Min OD JM0035248 5 3 Manifold Flange x 3 Hose Barb JM0021244 6 Manifold Flange Clamp for M300 Fittings JM0035237 7 Ball Valve Mount Plate 3 Banjo NitroGro JM0034894 8 Ball Valve 3 Full Port Flange Manifold JM0021230 9 Manifold Gasket for M300 Fittings with Rib JM0021239 10 3 Manifold Flange x 3 QDC Male JM0035205 11 3 Poly Cam Lever Cap JM0035206 12 3 MNF x 3 FNPT Tank Fitting ...

Страница 19: ...e Before fastening the bolts with the nuts loop one eyelet of the wires over the bolt between the plate and the frame as shown below 20 Connect tank shut off valve to fill valve with 2 x 36 hose JM0040215 for 5010 applicators and 3 x 38 hose JM0040216 for 5016 applicators Connect tank shut off valve to the pump using 2 x 32 hose JM0040224 Tighten all four clamps JM0035247 Tank ...

Страница 20: ...ope for spout attachment and plugs 23 Attach manual canister JM0010115 to rear driver s side of applicator using 3 1 4 3 4 bolts 3 1 4 USS flat washers and 3 1 4 serrated flange hex nuts 4 1 2 3 5 1 3 Description Part No 1 1 4 20 Gr5 Z SF Hex Nut JM0001630 2 1 4 ID 3 4 OD Z Flat Washer JM0003090 3 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 4 Operator s Manual Canister JM0010115 5 Slow Moving Vehicle Si...

Страница 21: ...21 This page intentionally left blank ...

Страница 22: ...7071 The pins are secured using 6 1 8 centerlock hex nuts and adding a grease zerk JM0009756 to the inside of the pin 3 Mount the 2 4 x 24 wing cylinders JM0030730 Use a block to support the cylinders When mounting the cylinders ensure the bolt on the ram side of the cylinder is facing up and the hydraulic fittings face towards the rear of the toolbar The ram side of this cylinder uses the same pi...

Страница 23: ...the pivot pin Fasten with the bolt 3 4 x 2 1 2 Gr8 YZ hex bolt facing upward so the 3 4 centerlock nut as a keeper is on top of the toolbar as shown below 7 Then add the 3 1 2 x 14 outside wing fold cylinder JM0055022 with the fittings facing up and butt end of the cylinder towards the inside wing using 1 x 3 1 2 pins JM0001817 Use the image and table below to assemble to linkage for this connecti...

Страница 24: ...s JM0034167 to each side of the toolbar as shown below and secure with a pin JM0010201 as shown below Also add the hitch pin JM0003079 as a way to lock the transport latch if necessary 10 Add hydraulic fittings to cylinders Refer to Hydraulic Fittings Schematic at the front of this manual Toolbar ...

Страница 25: ...hese instructions can be used for both the initial setup of your applicator and instructions to change the row spacing on your applicator To change your row spacing loosen the coulters and follow the directions for that respective row spacing Coulter Mounting 45cm Row Spacing on page 26 Coulter Mounting 50cm Row Spacing on page 28 Coulter Mounting 70cm Row Spacing on page 30 2 The picture below is...

Страница 26: ...cket plate Thread 4 5 8 Gr2 Z Lock Washer and 4 5 8 11 Gr2 Z Hex Nut onto the U bolts but leave the nuts loose 5 Slide the coulter rod JM0030959 roll pin JM0037162 and QJ mounting pad JM0036048 down between the plate and the casting 6 Make sure the depression for square head bolt is facing forward shown on right 7 Bottom parts for coulters will be added in later steps Center line 45cm 45cm 45cm 1 ...

Страница 27: ... square U bolts If you have something in the way using a U bolt you will use 5 8 x 3 1 2 bolt and 5 8 serrated flange hex nut to fasten the coulter rod in those instances Minimum of 3 U bolts needed if the second coulter is in the center 10 Mount coulter 10 to the back of the wing with an offset mount shown in red below 45cm 45cm Offset coulter mounts 5 4 3 5 8 11 x 7 1 8 x 8 11 16 Square U Bolt 5...

Страница 28: ...ck Washer and 4 5 8 11 Gr2 Z Hex Nut onto the U bolts but leave the nuts loose 5 Slide the coulter rod JM0030959 roll pin JM0037162 and QJ mounting pad JM0036048 down between the plate and the casting 6 Make sure the depression for square head bolt is facing forward shown on right 7 Bottom parts for coulters will be added in later steps 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 Start cou...

Страница 29: ...if necessary Mount coulter 5 to the front of the wing with an offset mount shown in red below Coulter 5 is the only coulter on the wings that is mounted on the front Offset coulter mounts use 2 5 8 11 x 7 1 8 x 8 11 16 square U bolts with 4 5 8 Gr2 Z lock washers and 4 5 8 11 Gr2 Z hex nuts If there is a coulter mounted in the center of the offset then you will use 2 5 8 11 x 7 1 8 x 10 1 4 square...

Страница 30: ...hread 4 5 8 Gr2 Z Lock Washer and 4 5 8 11 Gr2 Z Hex Nut onto the U bolts but leave the nuts loose 5 Slide the coulter rod JM0030959 roll pin JM0037162 and QJ mounting pad JM0036048 down between the plate and the casting 6 Make sure the depression for square head bolt is facing forward shown on right 7 Bottom parts for coulters will be added in later steps 1 Center line 70cm 70cm 70cm 70cm 2 2 Dep...

Страница 31: ...ounted on the front Offset coulter mounts use 2 5 8 11 x 7 1 8 x 8 11 16 square U bolts with 4 5 8 Gr2 Z lock washers and 4 5 8 11 Gr2 Z hex nuts If there is a coulter mounted in the center of the offset then you will use 2 5 8 11 x 7 1 8 x 10 1 4 square U bolts If you have something in the way using a U bolt you will use 5 8 x 3 1 2 bolt and 5 8 serrated flange hex nut to fasten the coulter rod i...

Страница 32: ...in JM0031502 and secure with 3 4 x 2 1 2 bolt and 3 4 centerlock hex nut Insert bolt from the inside out so that the nut is on the outside 3 Add the mount JM0077651 for the whisker switch JM0050161 on the driver side pivot using a 3 4 10 x 1 1 4 Gr2 Z hex bolt and 3 4 centerlock hex nut Attach the whisker switch using 4 M5 0 8 x 12 Gr8 8 Z hex bolts 4 Leave chains attached so it is easier to mount...

Страница 33: ...hex nut 6 Mount the 4 x 8 hydraulic cylinders JM0030757 under the toolbar frame as shown below Secure the cylinders with 1 x 3 3 8 pins JM0001817 7 Connect the hoses from the top two ports of the valve bank on the main frame to the 4 x 8 hydraulic lift cylinders Reference the hydraulic schematic at the beginning of this manual to be sure on hose locations 8 Connect the hoses JM0041613 from the bot...

Страница 34: ...2 Mount coulter wheels using 4 1 2 13 x 2 studs 4 1 2 lock washers 4 1 2 13 hex nuts and dust cap keeper JM0038391 on each coulter 3 After mounting the coulters JM0031269 install the knife mounts JM0059364 onto the coulter arm Secure each knife mount with 2 1 2 13 x 1 3 4 hex bolts 2 1 2 lock washers 2 1 2 flat washers and 2 1 2 13 hex nuts Depression for square head bolt Roll pin goes here Rotati...

Страница 35: ...unt The longer bolt is used towards the bottom of the knife and is secured using the hex nut Ensure to mount the knife in line with the coulter Use a shim to adjust the knife out to keep it aligned with the coulter if necessary 5 Mount tire JM0019536 onto studs of the gauge wheel mounts and secure with 1 2 20 lug nuts 6 Route fertilizer hoses around frame and connect to each coulter Shims go here ...

Страница 36: ... slide in the spindle Take care not to mar the threads on the spindle when lifting After lining up the hole in the spindle with the hole in the axle insert the 1 8 x 7 bolt and secure with 1 nylon locking hex nut 2 Using the overhead hoist lift the axles and mount the tires onto the studs Secure with 3 4 16 wheel nuts and tighten ...

Страница 37: ...037890 4 3 4 Hose Clamp SS JM0039205 5 Diaphragm Check Valve 3 4 Hose Tee Only JM0036379 6 Diaphragm Check Valve 3 4 Hose Single Only JM0036381 7 Diaphragm Check Valve 3 8 Hose Single Only JM0036383 8 054 NitroGro Orifice JM0036373 8 075 NitroGro Orifice JM0036374 8 093 NitroGro Orifice JM0036375 8 107 NitroGro Orifice JM0036376 8 132 NitroGro Orifice JM0036377 8 162 NitroGro Orifice JM0036378 8 1...

Страница 38: ...70cm length hose to connect each coulter based upon which row spacing you are using The blue hose will be the start of boom 2 and the yellow hose will be the start of boom 3 Diaphragm and Fertilizer Hose Placement for No Flow Monitor Manifold 1 Manifold 2 Manifold 3 Hose to go between each coulter on the same boom ...

Страница 39: ...Fertilizer Suction Hose JM0040215 3 3 x 38 TSD Fertilizer Suction Hose JM0040216 4 3 4 x 210 EPDM Fertilizer Hose JM0040217 5 3 4 x 55 EPDM Fertilizer Hose JM0040332 6 3 4 Hose Clamp SS JM0039205 7 3 4 Hose Barb x 3 4 Male NPT 90 Deg JM0035226 8 3 4 NPT Bulkhead Tank Flange Assembly JM0035222 9 1 1 2 x 80 EPDM Fertilzer Hose JM0078557 10 3 4 x 30 EPDM Fertilzer Hose JM0040218 11 3 8 x 52 EPDM Fert...

Страница 40: ...2 5 6 7 8 9 5 3 4 4 21 22 23 Descrip on Part No Coulter 1 112 x 3 8 Fer lizer Hose JM0041658 Coulter 2 142 x 3 8 Fer lizer Hose JM0041659 Coulter 3 172 x 3 8 Fer lizer Hose JM0041660 Coulter 4 145 x 3 8 Fer lizer Hose JM0041661 Coulter 5 175 x 3 8 Fer lizer Hose JM0041662 Coulter 6 205 x 3 8 Fer lizer Hose JM0041663 Coulter 7 245 x 3 8 Fer lizer Hose JM0041664 Coulter 8 275 x 3 8 Fer lizer Hose JM...

Страница 41: ...lkhead Tank Flange Assembly JM0035222 9 1 1 2 x 80 EPDM Fertilzer Hose JM0078557 10 3 8 x 52 EPDM Fertilizer Hose JM0040219 11 3 8 Hose Barb Tee JM0073958 12 3 8 x 112 EPDM Fertilizer Hose JM0041658 13 3 8 x 142 EPDM Fertilizer Hose JM0041659 14 3 8 x 172 EPDM Fertilizer Hose JM0041660 15 3 8 x 145 EPDM Fertilizer Hose JM0041661 16 3 8 x 175 EPDM Fertilizer Hose JM0041662 17 3 8 x 205 EPDM Fertili...

Страница 42: ...PS Speed Sensor JM0039338 5 NitroGro Break Out Harness 4 5 Boom Limit Switch PWM Flow Meter Power JM0055255 6 Raven 3 Section Manifold JM0032484 7 Raven Flow Meter RFM60P JM0032488 8 Raven Boom Valve JM0032478 9 Hydraulic PWM Control Valve for Nitrogen Fertilizer Pump F14264A1 JM0059223 10 M5 0 8 x 12 Gr8 8 Z Hex Bolt JM0036046 11 5000 Series Whisker Switch Mount JM0077651 12 3 4 10 x 1 25 Gr2 Z H...

Страница 43: ...43 Cylinder stroke control kit JM0037182 for 1 1 2 diameter cylinder rod will get mounted as shown below Miscellaneous ...

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