Jabiru Aircraft
Pty Ptd
Aircraft Service Manual
Jabiru J230-C
REVISION
0
Dated : Feb 2006
Issued By: RAS
Page: 45 of 171
L:\files\Technical_manuals\J230_J430\J230.J430_Work_files\J230-C_Tech_Rev_1.doc
Print Date: 14/01/2009 4:41:00 PM
13.
Unbolt and remove front wing attachment bolt.
14.
Unbolt and remove rear wing attachment bolt.
Note: It may be necessary to rock the wing slightly while pulling attaching bolt, or
carefully use a long drift punch to drive out attaching bolt.
15.
Carefully remove wing by moving it out to clear the aileron cable from the fuselage.
16.
Place wing on cushioned structure to avoid damage to wing strut attachment.
17.
Unbolt lower wing strut bolt and remove wing strut.
18.
Repeat Steps 5 – 16 to remove other wing.
5.1.2
REPAIR
The wing is a composite monocoque structure. All repairs must be referred to JABIRU
AIRCRAFT Pty Ltd or our approved local agent.
5.1.3
INSTALLATION
1.
Fit the lower strut attaching bolt, leaving the top end of the strut on the ground.
WARNING
Do Not Tighten nut or metal fatigue may result. Washer must be free to rotate.
2.
Fit wing to fuselage, leaving wing tip on the saw-horse and routing aileron cable
through hole in fuselage wing root.
3.
Install front and rear wing attaching bolts/nuts.
4.
Put top wing strut attaching bolt in your pocket.
5.
Lift wing tip and install wing strut to wing strut attachment with bolt from pocket.
Install nut.
WARNING
Do Not Tighten nut or metal fatigue may result. Washer must be free to rotate.
6.
Connect all fuel lines to wing. Connect wires to fuel gauge sender
WARNING
Ensure no fuel or breather lines are kinked.
7.
Put about 10lts of fuel in each tank & check for any leaks.
8.
Attach flap to wing ensuring all bushes are in place.
9.
Install bolt/nut in flap control rod.
10.
Install bolt/nut in aileron control cable on main control stick horn.
