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13

INsTALLATION

vogue combination boiler -

Installation and Servicing

6

BOILER AssEMBL y - Exploded View

Note that item numbers are linked to the spares list

104 CH Return Valve
105 CH Flow Valve
106 DHW Outlet
107 Filling Loop
108 Pump Head
111 Divertor Valve Head
112 Divertor Valve Cartridge
113 Pressure Relief Valve
114 Pipe - PRV Outlet
115 Pipe - Flow
116 Pipe - Return
117 Pipe - Expansion Vessel
118 Expansion Vessel

119 Return Group Manifold
120 Flow Group Manifold
121 Plate Heat Exchanger
123 Flow Sensor Hall Effect
124 Flow Turbine Cartridge
125 Water Pressure Transducer
127 Pressure Gauge
203 Pipe - Gas Inlet
204 Gas Valve
205 Injector - Gas
207 Venturi
208 Fan
209 Gasket - Fan/Venturi

210 Fan Adaptor

211 Venturi Deflector

212 Condensate Hose
213 Flue Turret Clamp
214 Siphon trap
218 Flue Manifold
219 Flue Manifold Seal
220 Fan Adaptor Seal
302 Primay PCB
303 CUI Board
304 Thermistor (Flow & Return)
306 Electrode Ignition
307 Electrode Detection

308 Ignitor Unit
317 Control Box Front
318 Control Box Lid
319 Programmer Blank Insert
320 Control Box Complete
321 Control Box Hinges
401 Heat Engine
403 Heat Engine Gasket
404 Burner Door
501 Front Panel/Door
503 Wall Mounting Plate
504 Bracket - Ignition

* Note that production boiler PCBs are

factory pre-set to operate for boiler range

and output, but when ordering Primary

PCB as a spare, an additional Boiler Chip

Card (BCC) MUST also be purchased for

your specific boiler range and output.

Check boiler serial letter code on data

plate to obtain correct BCC.

Model shown - c40

IN

s

T

ALLA

TION

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Содержание Vogue Combi c26

Страница 1: ...ioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for specification and maintenance practices visit our website www idealboilers com where you can download the relevant information in PDF format May 2014 UIN 208548 A06 VOGUE Combi c26 c32 c40 INSTALLATION AND SERVICING For details of document amendments refer to page 3 ...

Страница 2: ...2 vogue combination boiler Installation and Servicing ...

Страница 3: ...dments Ideal Stelrad Group reserve the right to vary specification without notice For any technical queries pleAse ring the installer helpline 01482 498704 NOTE BOILER RESET PROCEDURE To reset boiler press button r on the control panel The boiler will repeat the ignition sequence if a heat demand is present Notes for the installer Cover Page Re brand front cover ...

Страница 4: ...led appliance designed for connection via ducts to a horizontal or vertical terminal which admits fresh air to the burner and discharges the products of combustion to the outside through orifices which in this case are concentric The fan is up stream of the combustion chamber Note C53 covers optional high level and balconly flue kits only I2H An appliance designed for use on 2nd Family gas Group H...

Страница 5: ...e Heat input to be calculated For assistance see Technical Helpline on the back page Page Burner operating pressure n a Central heating flow temp measure and record Central heating return temp measure and record For combination boilers only Scale reducer 12 Hot water mode Heat input to be calculated Max operating burner pressure n a Max operating water pressure measure record Cold water inlet temp...

Страница 6: ...ier in a heated condition This only occurs if pre heat is selected from the menu When there is a demand for CH the heating system is supplied at the selected temperature of between 30o C and 80o C until DHW is drawn off The full output from the boiler is then directed via the diverter valve to the plate heat exchanger to supply a nominal DHW draw off of 26 10 6 l min at 35 o C temperature rise 32 ...

Страница 7: ...llation of gas fired hot water boilers of rated input not exceeding 70 kW BS 6891 Low pressure installation pipes Health Safety Document No 635 The Electricity at Work Regulations 1989 The manufacturer s notes must NOT be taken in any way as overriding statutory obligations IMPORTANT These appliances are CE certificated for safety and performance It is therefore important that no external control ...

Страница 8: ...l MUST be protected by a purpose designed guard Terminal guards are available from boiler suppliers Ask for TFC flue guard model no K6 round plastic coated In case of difficulty contact TFC Group Ltd Tel 44 0 01732 351 680 Tower House Vale Rise Fax 44 0 01732 354 445 Tonbridge Kent TN9 1TB www tfc group co uk Ensure that the guard is fitted centrally Location of boiler The boiler must be installed...

Страница 9: ...Neither is it necessary to ventilate a cupboard or compartment in which the boiler is installed due to the low surface temperatures of the boiler casing during operation therefore the requirements of BS 6798 Clause 12 and BS 5440 2 may be disregarded Water circulation system Important A minimum length of 1 metre of copper pipe MUST be fitted to both flow and return connections from the boiler befo...

Страница 10: ... inside the building where Front clearance The minimum front clearance when built in to a cupboard is 5mm from the cupboard door but 450mm overall clearance is still required with the cupboard door open to allow for servicing Bottom clearance Bottom clearance after installation can be reduced to 5mm This must be obtained with an easily removable panel to enable the consumer to access the filling l...

Страница 11: ...he system may be filled by the following method Where the mains pressure is excessive a pressure reducing valve must be used to facilitate filling Notes a The method of filling refilling topping up or flushing sealed primary hot water circuits from the mains via a temporary hose connection is only allowed if acceptable to the local water authority b Antifreeze fluid corrosion and scale inhibitor f...

Страница 12: ...d water areas where mains water can exceed 200ppm Total Hardness as defined by BS 7593 2006 Table 2 a scale reducing device should be fitted into the boiler cold supply within the requirements of the local water company The use of artificially softened water however is not permitted Ideal Stelrad Group recommend the use of Fernox Quantomat Sentinel Combiguard and Calmag CalPhos I scale reducing de...

Страница 13: ... Gasket Fan Venturi 210 Fan Adaptor 211 Venturi Deflector 212 Condensate Hose 213 Flue Turret Clamp 214 Siphon trap 218 Flue Manifold 219 Flue Manifold Seal 220 Fan Adaptor Seal 302 Primay PCB 303 CUI Board 304 Thermistor Flow Return 306 Electrode Ignition 307 Electrode Detection 308 Ignitor Unit 317 Control Box Front 318 Control Box Lid 319 Programmer Blank Insert 320 Control Box Complete 321 Con...

Страница 14: ...oiler Guarantee hARDWARE pACK CONTENTs gas Valve pack 1 Pipe Gas Inlet 2 Washer Gas blue 3 Gas Cock Filling Loop pack 1 3 8 Top Hat Washer x2 2 Plastic Chain x2 3 3 8 Blanking Cap x1 4 Valve Dbl Check Filling Loop x1 5 3 8 Fibre Washer x2 6 3 8 Blanking Cap Extended x1 7 Valve Filling Loop x1 8 Filling Loop with 3 8 Nuts x1 Return Valve pack 1 Pipe CH Return 2 Washer CH 3 Valve Return DhW pack 1 P...

Страница 15: ...g downwards 3 Pull the underside front panel forward then lift upwards to remove Pack B Contents Telescopic A Telescopic Flue Terminal B Flue Turret C Rubber Terminal Wall Seal D Screw E Sealing Tape F Wall Seal White D C A E F B 1 Pack B Contents Non Telescopic A Flue Terminal B Flue Turret C Rubber Terminal Wall Seal D Cutting Aid E Wall Seal White A D B C E 8 unpacking Cont d 2 INSTALLATION ...

Страница 16: ...erably with a 5 core boring tool ensuring that the hole is square to the wall Both wall faces immediately around the cut hole should be flat 2 Drill 2 mounting holes marked from template with a 7 5mm 8mm masonry drill and insert the plastic plugs provided for the wall mounting plate 3 Locate 2 No 14 x 50mm screws in the wall mounting plate one at each side in any of the 3 holes provided at each si...

Страница 17: ...ents are fitted in accordance to the installation instructions provided with them The TURRET supplied in the B Pack has an upper combustion sample point with a screw cap seal and a lower air sample point with an air stopper seal Ensure all caps seals are in place Additional Termination Kits available for use with these B packs Flue Deflector Kit The resistance is the equivalent of 1 metre of flue ...

Страница 18: ...B Pack Telescopic Horizontal Flue Terminal 1000mm long B Pack Telescopic Cut 75mm Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum B Pack Standard 233 602 340 553 652 869 577 794 Plus 1 1m D pack 1183 1552 1290 1503 1602 1819 1527 1744 Plus 2 1m D pack 2133 2502 2240 2453 2552 2769 2477 2694 Plus 3 1m D pack 3083 3452 3190 3403 3502 3719 3427 3644 Plus 4 1m D pack 4033 4402 4140 435...

Страница 19: ...T BE USED 3 Check that both flue seams are at the top and the outlet terminal is upper most 4 Drill a 3 5mm hole through one of the 2 outer side holes into the inserted outer flue Take care not to pierce the inner plastic flue 5 Seal the joint on the outer air duct with the tape provided 6 Fit internal and external wall seals see installing flue Cutting HORIZONTAL FLUE TERMINAL 600MM LONG B P ACK ...

Страница 20: ...ed from its mounting and will need to be refitted 9 When 1st mark is in line with the wall whilst holding the flue firmly push the white wall sealing flange to the wall until the 2nd of the two marks is just visible If the last location mark is clearly passed the white inner wall seal then the outer wall seal will have been dislodged from its mounting and will need to be re fitted 10 Ensure the se...

Страница 21: ...in Connections The use of an externally run condensate drainage pipe should only be considered after exhausting all internal termination options as described previously An external system must terminate at a suitable foul water discharge point or purpose designed soak away If an external system is chosen then the following measures must be adopted The external pipe run should be kept to a minimum ...

Страница 22: ... house Minimum connection height up to 3 storeys Soil vent stack 450 Boiler with 75mm sealed condensate trap Min Ø 19mm Internal pipe Min Ø 30mm Internal pipe Water weather proof insulation 75 Boilers without 75mm sealed condensate trap must be fitted with a 75mm trap and visible air break Visible air break at plug hole Min Ø 19mm Internal pipe Sink basin bath or shower with integral overflow and ...

Страница 23: ...This is achieved by using either Flat roof weather collar or Universal weather collar Accessories Flue Duct Extension Kits are available for flue lengths extending beyond 1m These packs contain 1m extension ducts and may be cut to the desired length If the offset vertical option is used an elbow Kit is required For a full accessories list refer to page 7 Optional Extras and Frame 21 Flue Arrangeme...

Страница 24: ...erminal positions where this could cause a nuisance should be avoided Minimum dimensions are shown below Terminal Position Minimum Dimension Directly below an opening air brick windows etc 300 mm Below plastic painted gutters 300 mm Painted surface 300 mm Below eaves or balcony 500 mm Below velux windows 2000mm Above or side of velux windows 600mm rf8392 Note The equivalent flue length resistance ...

Страница 25: ...ordance with the instructions provided with the vertical connector kit 3 Secure the vertical connector by applying downward pressure on the connector 4 Position the clamp on the top face of the flue manifold and push it horizontally backwards Locate both clamp lugs into the flue manifold and secure to the flue manifold with the M5 retaining screw as shown in Frame 17 5 Push fit extension duct if r...

Страница 26: ...ads in excess of 17 6kW 60 000 Btu h connecting flow and return heating systems pipework must be sized in 28mm diameter at the point of pipe connection to the boiler tails use 22mm x 28mm pipe adaptors as appropriate GAS CONNECTION IMPORTANT The gas service cock is sealed with a non metallic blue fibre washer which must not be overheated when making capillary connections Refer to Frame 1 for detai...

Страница 27: ...onnections to the boiler it is important that the wires are prepared in such a way that the earth conductor is longer than the current carrying conductors such that if the cord anchorage should slip the current carrying conductors become taut before the earthing continued 25 electrical connections Wiring should be 3 core PVC insulated cable not less than 0 75mm2 24 x 0 2mm and to BS 6500 Table 16 ...

Страница 28: ... removed when adding a Room Thermostat Timer 27 Optional system Controls Kits 28 Internal Wiring 29 Internal Wiring To add wired external Room Thermostats Timers or Programmers proceed as follows 1 Isolate the mains supply to the boiler 2 Remove the front panel refer to Frame 9 3 Swing the control box down into the servicing position refer to Frame 46 4 Route incoming cables through the grommets i...

Страница 29: ...BOILER ELECTRONICS WILL BE DAMAGED 1 Remove the link wire between the Room Stat Timer terminals 2 Connect the Room Stat and Timer across the terminals as shown in the Diagram 3 If the Room Stat has a neutral connection then connect this to the fused spur neutral Room Stat Timer OPTIONAL FROST STAT ROOM STAT TIMER N MAINS IN L OPTIONAL HEATING ZONE 2 B EXTERNAL TIMER AND ROOM STAT 1 Remove the link...

Страница 30: ... Sensor Electrode 1 2 3 Spark Electrode Spark Gen erator pCB Gas Valve Divertor Valve Pump Chassis Earth Internal Timer Low Voltage Connection External Opentherm connection Internal Timer Mains Voltage Connection Timer Link Plug Service Connector Fused at 4AT blue black brown red pink yellow white yellow green grey orange violet r r r r bk b y g bk b p bk bk y bk w y p br bk or b bk br r p y w y g...

Страница 31: ...g checked That the boiler has been installed in accordance with these instructions The integrity of the flue system and the flue seals as described in the Flue Installation section Proceed to put the boiler into operation as follows Check the operational working gas inlet pressure Set up the boiler to operate at maximum rate by referring to Frame 39 Service Mode Maximum Rate this mode will operate...

Страница 32: ...el Refer to Frame 45 6 Check that the drain cock is closed and that the CH M R and DHW Q isolating valves are OPEN 7 Check that the DHW Temperature Control Knob H is turned fully anti clockwise into the off position 8 Check that the gas service cock P is OPEN 9 Slacken the screw in the inlet pressure test point N and connect a gas pressure gauge via a flexible tube Initial IGNITION 1 Switch the el...

Страница 33: ...on At full DHW output check the gas rate at the gas meter with no other appliances in use Refer to page 9 for gas rates Ensure that with the boiler operating the dynamic gas pressure is able to obtain maximum output Refer to Table 1 Note to achieve maximum output in DHW operation all taps may need to be opened Fully open all DHW taps in turn and ensure that water flows freely Reduce the DHW draw o...

Страница 34: ...eset DHW Demand Off CH Demand Off DHW Demand On CH Demand Off DHW Demand On CH Demand On DHW Demand Off CH Demand On Pre heat Demand On OFF OFF Turn dial for Heating or Hot Water for Press Enter MENU OFF ON 60 C Turn dial for Heating for Press Enter MENU Timer or Room Stat Off NO DEMAND NO DEMAND for Press Enter MENU ON 60 C NO DEMAND Timer or Room Stat Off for Press Enter MENU DEMAND ON ON 60 C P...

Страница 35: ...nti clockwise the screen on the right will be shown To disable DHW and CH Rotate the DHW Temperature Knob fully anti clockwise the screen on the right will be shown frost protection still active To switch the boiler On Rotate the DHW Temperature Knob clockwise the screen on the right will be shown To change the Room Temperature Set Point only if Outside Sensor connected rotate the CH Temperature K...

Страница 36: ...er thereby reducing the time taken to provide hot water If pre heat is switched off the response time will be reduced although gas consumption will also be reduced Press ENTER and the following screen will be displayed MENU Vent System Switch Pre Heat Maximum Flow Temperature Outside Sensor Slope Exit Enter Press ENTER and a screen similar to the following will be displayed Switch Pre Heat OFF pre...

Страница 37: ...efill System Check Pump Spins Freely Check 240V to Pump Exit Press and to scroll through the information Press EXIT twice to return to normal operation Fault Histor y To view the Fault History of the boiler press ENTER and the following screen will be displayed MENU Vent System Switch Pre Heat Maximum Flow Temperature Outside Sensor Slope Exit Enter Press until the following screen is displayed ME...

Страница 38: ...and the following screen will be displayed Service Mode Minimum Rate Fan Target 2000rpm Fan Actual 1950rpm Exit Press EXIT twice to return to normal operation Service Mode Maximum Rate This feature will run the burner at maximum rate Note that a CH demand has to already be present for the feature to be active Gas rate will reduce as flow temperature approached 80o C To activate the feature press E...

Страница 39: ...ENTER to reset Press EXIT to return to normal operation Plot Graphs To plot graphs of Water Pressure Switched Live DHW Flow Rate DHW Temperature Flow Return Temperature Flame Status Outside Temperature or DHW Switched Live press ENTER and the following screen will be displayed MENU Vent System Switch Pre Heat Maximum Flow Temperature Outside Sensor Slope Exit Enter Press until the following screen...

Страница 40: ...OFF Condensate Anti Freeze Only active if optional kit purchased ON for 5mins press Press ENTER to activate Press EXIT twice to return to normal operation Set Zone 2 Flow Temperature If a second switched live is connected to the boiler for a second zone see Frame 30 then the flow temperature target for this zone can be set independently Press ENTER and the following screen will be displayed MENU V...

Страница 41: ...or DS40 Sentinel X300 new systems or X400 existing systems 4 Refill and vent the system add inhibitor see Frame 24 clear all air locks and again check for water soundness 5 Reset the system initial pressure to the design requirement 6 Balance the system Refer to Frame 4 7 Check the condensate drain for leaks and check that it is discharging correctly Water temperatures Temperatures can be selected...

Страница 42: ...ting down procedures 3 The operation of the boiler and the use and adjustment of all system controls should be fully explained to the householder to ensure the greatest possible fuel economy consistent with the household requirements of both heating and hot water consumption Advise the User of the precautions necessary to prevent damage to the system and to the building in the event of the system ...

Страница 43: ... for blockage Refer to Frame 76 The cleaning procedures are covered more fully in Frames 45 51 and must be carried out in sequence Important 6 After completing the servicing or exchange of components always test for gas tightness 7 When work is complete the front panel MUST be correctly refitted ensuring that a good seal is made Do not opera te the boiler if the front panel is not fitted 8 If for ...

Страница 44: ...n the locating lugs and push the panel back into position engaging the securing screws 4 Re tighten the securing screws 46 Lowering the Controls p anel 3 1 1 Once the front panel has been removed the controls panel can be hinged down to access the wiring and electronics or the internal components of the boiler 2 To lower the panel further position 2 squeeze the 2 clips inward and hinge the panel i...

Страница 45: ...ove the fan first remove the venturi as above and release the 3 screws securing the fan to the burner Note a mounting spacer is fitted to the fan outlet on c40 model only 10 Remove the fan from the burner assembly When replacing check the sealing gasket is undamaged or replace as necessary and secure with the 3 screws 48 Removal of Inj ector 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Remove the...

Страница 46: ... water before operating the boiler 1 1 Remove Fan and Venturi Assembly Refer to Frame 46 2 Remove the ignition detection and earth leads 3 Remove the 2 clips securing the gas inlet pipe and remove the pipe 4 Remove the fan leads 5 Remove the 4 securing nuts from the heat exchanger 6 Remove the assembly from the heat exchanger 7 Brush off any deposits with a SOFT brush 8a Inspect the burner door se...

Страница 47: ... the heat exchanger connected 3 Refit the fan to the burner assembly Refer to Frame 47 4 Refit the venturi to the fan and burner assembly Refer to Frame 57 5 Refit the burner fan venturi assembly into the heat exchanger and secure Refer to Frame 51 6 Refit the gas pipe and secure with the 2 clips Refer to Frame 47 7 Reconnect the ignition detection earth fan leads 8 Swing the control panel back in...

Страница 48: ...necessary and secure with the 2 screws Note a noise damper is fitted to the venturi inlet on c40 and c32 models Note a mounting spacer is fitted to the fan outlet on c40 11 Check the operation of the boiler Refer to Frames 33 36 When replacing ANY component 1 Isolate the electrical supply 2 Isolate the water connections 3 Turn off the gas supply 4 Remove the front panel 5 Swing the control panel d...

Страница 49: ...move the pipe 5 Remove the fan leads 6 Remove the 4 securing nuts retaining the burner door fan assembly 7 Remove the assembly from the heat exchanger 8 To remove the venturi release the 2 securing screws 9 To remove the fan release the 3 screws securing the fan to the burner door assembly 10 Remove the ignition and detection probes 11 Refit the fan venturi ignition probe and detection probe to th...

Страница 50: ...efully feed the electrode into the burner door assembly and secure with the 2 screws ensuring correct orientation 8 Reconnect the lead and earth 9 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Disconnect the detection lead 4 Release the 2 securing screws and withdraw the probe 5 Ensure the sealing gasket is fitted to the replacement electrode...

Страница 51: ...ase 8 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Remove the gas inlet pipe Refer to Frame 54 4 Unplug the electrical connection 5 Disconnect the earth lead at the rear of the gas valve 6 Disconnect the gas service valve 7 Remove the 2 securing screws in the underside of the boiler casing and remove the valve 8 Remove brass injector from ga...

Страница 52: ...ion 6 Refill the condensate trap 7 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Remove the electrical cover at the clips 4 Carefully disconnect all electrical connectors 5 Remove pcb from mounting posts 6 Take the new Primary PCB and attach the appropriate Boiler Chip Card BCC to it this should correspond to the output of the boiler 26kW 32k...

Страница 53: ...circuit However it must be noted that some residual water will be experienced during replacement of components 3 After replacing any component on the boiler open the DHW inlet isolating valve and vent the DHW system by opening all hot taps and ensuring water flows from each tap 4 Disconnect filling loop Refer to Frame 24 5 Check operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46...

Страница 54: ... the boiler 8 Refit in reverse sequence Refill the CH system Refer to Frame 67 9 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Close the isolating service valves and drain the CH boiler Refer to Frame 67 4 Remove the burner Fan assembly Refer to Frame 47 5 Remove the CH Water Pressure Sensor Refer to Frame 75 6 Undo the PRV outlet retaining n...

Страница 55: ... place at the pump outlet connection 9 Refill the CH system Refer to Frame 67 10 Loosen the cap of the air vent 11 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Lift off the flow turbine sensor plastic retaining clip 4 Unplug the electrical connection and transfer to new turbine sensor 5 Reassemble in reverse order 6 Check operation of the bo...

Страница 56: ...y Refer to Frame 67 10 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Close the isolating service valves and drain the CH boiler Refer to Frame 67 4 Disconnect both electrical leads to the pump 5 Remove the 4 Allen screws securing the pump head and remove 6 Refit in reverse order 7 Open the isolating valves and refill the CH system Refer to Fr...

Страница 57: ...flow regulator housing 8 Remove the filter 9 Clean or replace as necessary 10 Refit in reverse order 11 Open the isolating valves and refill DHW system Refer to Frame 67 12 Check the operation of the boiler Refer to Frames 33 36 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Unclip the flow thermistor 4 Disconnect the electrical lead from the thermistor 5 Reconnect the electrical lead to the new th...

Страница 58: ...t position in order to prevent damage to them 13 Open the isolating valves and refill the CH system Refer to Frame 67 14 Check the operation of the boiler Refer to Frames 33 36 Recharging 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Remove the charge point cover 4 Recharge the tank pressure to 0 75bar 5 Refit in reverse order 6 Check the operat ion of the boiler Refer to Frames 33 36 Replacement ...

Страница 59: ...t 1 Refer to Frames 45 46 2 Refer to Frame 53 3 Remove the old seal from the casing 4 Fit the new seal ensuring correct location over the fixing pins and the material is fully located within the casing 5 Reassemble in reverse order 6 Check the operation of the boiler Refer to Frames 33 36 3 servicing ...

Страница 60: ...ult Contact Installer Fan Fault Contact Installer PCB Replaced Incorrectly Contact Installer Low Water Pressure Fill System to 1 Bar Bleed Radiators Refill System to 1 Bar Low Mains Voltage No CH but DHW OK NO DHW but CH OK Blank Display Flow Temperature Setpoint cannot be increased to 80ºC Pump runs during the nighT Go to Frame 94 No CH but DHW OK Go to Frame 95 No DHW but CH OK Go to Frame 96 Bl...

Страница 61: ...sition refer to Frame 60 Are these functioning correctly Check Ignition Electrode and associated Harness for continuity visual condition and position refer to Frame 58 Are these functioning correctly Check Syphon and condensate drain pipework for blockage and rectify if necessary Boiler now working OK Reset boiler No No No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Reset Boile...

Страница 62: ...s blocked Check if the Flue is blocked Replace as necessary Check Gas Supply and rectify fault Check wiring from Gas Valve to PCB and replace if necessary otherwise replace the main PCB Replace Spark Generator and Harness as necessary Replace Ignition Electrode and associated Harness as necessary Replace Gas Valve Note due to the wave form of the rectified voltage the reading will vary depending o...

Страница 63: ...onnection to the Flame Sense Electrode Is there continuity between the Electrode and earth Is there continuity in the wiring from the primary PCB to the Thermistor 6 way connector connections 5 and 6 black and pink Does the Outside Sensor wiring between the boiler terminal strip and the PCB have continuity and is securely connected 5 way low voltage connector connections 1 and 2 grey and black wir...

Страница 64: ...stor 6 way connector connections 3 and 4 black and red Is there 230Vac at the blue and brown connections to the 3 way connection on the Fan Does the wiring from the Water Pressure Sensor to the PCB have continuity and is it securely connected Replace primary PCB Replace Fan Replace Water Pressure Sensor Yes Yes Yes No No Yes Yes No Yes No No No Fit a new thermistor Rectify wiring connections Fill ...

Страница 65: ...e Room Stat connected Is there 230Vac at A Is there 230V between pins 2 and 3 at the diverter valve Replace Diverter Valve No No No Yes No No Yes Yes Yes Yes No Yes Yes Turn Central Heating Dial Clockwise Ensure that the Timer and Room Thermostat are calling for heat Open the Radiator Valves Consult Electronic Programmable Room Stat Fault Finding Instructions There is no voltage from the Timer Roo...

Страница 66: ...let are not reversed Re connect wiring Fit new turbine Adjust flow rates to achieve 35o C temperature rise and check filter fitted in turbine is not blocked with debris Replace or reconnect as appropriate Re engage diverter valve head and secure clip to waterset Replace Main PCB Is there 230Vac to the boiler at A Is the wiring from the boiler terminal block to the main PCB connected securely Does ...

Страница 67: ...horised by Ideal Failure to do so could affect safety or performance of this appliance Comprehensive spares parts information and details of approved Ideal Parts Distributors are available on www idealparts com Our Parts team are also available to help with your Ideal Spare Parts enquiries on 01482 498665 When calling and to ensure we can provide you with the most accurate parts information please...

Страница 68: ......

Страница 69: ...commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation To maintain the boiler guarantee it is essential that the boiler is serviced annually by a Gas Safe registered engineer who has been trained on the boiler installed The service details should be recorded on the Benchmark Service In...

Страница 70: ...priate Building Regulations and then handed to the customer to keep for future reference gAs BOILER sysTEM COMMIssIONINg ChECKLIsT CONTROLs Programmable room thermostat Optimum start control Combination Boiler Fitted Fitted Fitted Automatic bypass to system Fitted Boiler interlock ALL sysTEMs Yes Yes CENTRAL hEATINg MODE OR mbar OR mbar Central heating return temperature COMBINATION BOILERs ONLy Y...

Страница 71: ...ularly and that the appropriate service Interval Record is completed service provider sERVICE RECORD sERVICE 01 AND Where Possible AND Signature sERVICE 02 AND Where Possible AND Signature sERVICE 03 AND Where Possible AND Signature sERVICE 04 AND Where Possible AND Signature sERVICE 05 AND Where Possible AND Signature sERVICE 06 AND Where Possible AND Signature sERVICE 07 AND Where Possible AND S...

Страница 72: ...UE HAS BEEN FITTED BY PERSONS OTHER THAN THE BOILER INSTALLER visually check the integrity of the whole flue system to confirm that all components are correctly assembled fixed and supported Check that maximum flue lengths have not been exceeded and all guidance has been followed e g Gas Safe Register Technical Bulletin TB 008 where chimney flues are in voids The ECGA should be of the correct type...

Страница 73: ...ents are assembled fixed and supported as per instructions Check that flue and flue terminal are not obstructed Check that no seals e g Those on flue extensions have been displaced during installation Rectify if necessary Turn off appliance and call Ideal Technical helpline for advice The appliance must not be commissioned until problems are identified and resolved If commissioning cannot be fully...

Страница 74: ...74 NOTEs vogue combination boiler Installation and Servicing ...

Страница 75: ...75 NOTEs vogue combination boiler Installation and Servicing ...

Страница 76: ...e Ideal Technical Training Centre offers a series of first class training courses for domestic commercial and industrial heating installers engineers and system specifiers For details of courses please ring 01482 498 432 Manufactured under an ISO 9001 registered quality management system The code of practice for the installation commissioning servicing of central heating systems Ideal Technical He...

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