Engine Mechanical System
62
Intake and Exhaust System
Removal
Intercooler
1. Open the drain plug and drain seawater inside the
intercooler.
2. Remove all clamps on intercooler and hoses.
3. Unscrew three bolts fixing intercooler.
Tightening Torque:
44.1 ~ 49.0Nm (4.5 ~5.0kgf.m, 32.5 ~ 36.2lb-ft)
4. Use L-wrench and remove end cap on both sides.
5. Remove intercooler out of housing using soft
hammer.
6. Check the condition of O-ring on both end cap.
7. Check to see any sea water intake into intercooler.
8. Check the condition of intercooler fin and tube.
9. Check anode condition.
◉
CAUTION
Take CAUTION avoid intercooler fin damage.
10. Clean housing and intercooler and heat
exchanger into housing.
11. Install new O-ring.
12. Check the direction of end cap on both sides for
assembly.
13. Install new anode.
Intake Manifold
1. Remove the inlet upper manifold assembly.
2. Remove the glow control unit(A).
3. Remove the CMP sensor.
4. Remove the fuel feed and return hose or pipe.
5. Remove the high pressure fuel pipe(rail to rail).
6. Remove the oil level gauge.
7. Remove the engine hanger.
8. Remove the high pressure fuel pipe(rail to pump).
9. Remove the common rail system.
10. Remove the high pressure fuel pipe (rail to
injector).
11. Remove the injector packing.
12. Remove the injectors. (Refer to Injector in FL
Group).
13. Remove the blow-by gas recirculation system
such as the oil separator pipes and hoses.
Содержание S220P
Страница 3: ...Engine Mechanical System 2 General Information General Information Specifications ...
Страница 4: ...Engine Mechanical System 3 General Information Specifications ...
Страница 5: ...Engine Mechanical System 4 General Information Specifications ...
Страница 10: ...Engine Mechanical System 9 Cooling System Special Service Tools ...
Страница 11: ...Engine Mechanical System 10 Cooling System Special Service Tools ...
Страница 18: ...Engine Mechanical System 17 Cooling System ...
Страница 19: ...Engine Mechanical System 18 Cooling System Thermostat ...
Страница 55: ...Engine Mechanical System 54 Lubrication System ...
Страница 73: ...Engine Electrical System 72 General Information Troubleshooting Charging system ...
Страница 74: ...Engine Electrical System 73 General Information Starting system Special service tools ...
Страница 75: ...Engine Electrical System 74 Charging System Charging system Alternator ...
Страница 80: ...Engine Electrical System 79 Starting System Components ...
Страница 91: ...Fuel System 90 General Information Special Service Tools ...
Страница 112: ...Fuel System 111 Diesel Control System EOI Engine Operating Indicator System Circuit Diagram 1 ...
Страница 117: ...Fuel System 116 Diesel Control System Specification Circuit Diagram ...