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2.991.999.120_en

SP 5088

OPERATING MANUAL

CHANNEL BALING PRESS

SP 5088

Keep this instruction for future use!

Содержание SP 5088

Страница 1: ...2 991 999 120_en SP 5088 OPERATING MANUAL CHANNEL BALING PRESS SP 5088 Keep this instruction for future use ...

Страница 2: ...2 2 991 999 120_en 07 2013 SP 5088 HSM GmbH Co KG Austraße 1 9 88699 Frickingen Germany Tel 49 75 54 2100 0 Fax 49 75 54 2100 160 info hsm eu www hsm eu ...

Страница 3: ...a 16 2 1 3 Hydraulics 16 2 1 4 Pump 16 2 1 5 Cylinder 16 2 1 6 Oil tank 16 2 1 7 Noise emission 16 2 2 Shredder FA 500 3 17 2 3 Power requirement and fuse rate 3 x 400 V 50 Hz 17 2 4 Operating conditions 17 2 5 Accessories 17 2 6 SP 5088 explanatory diagram 18 2 7 Machine dimensions 19 3 Preparations 20 3 1 General instructions 20 3 2 Siting the machine 20 3 3 Supply connections 20 3 4 Settings 20...

Страница 4: ...g in the strapping tape 41 4 6 Automatic compression with light barrier 42 4 7 Strapping procedure 42 4 8 Sacking procedure 44 4 9 Malfunctions of the baling press 45 4 9 1 Error numbers 45 4 10 Malfunctions of the shredder 46 4 10 1Overload due to paper jam 46 4 10 2Electric motor overheats 46 4 10 3Emergency stop activated 46 4 10 4Oil reservoir empty 47 4 11 Stopping the machine 47 4 12 Outdoor...

Страница 5: ...Storage 55 7 Disposal instructions 55 7 1 Disposal verification form 56 8 Using and ordering spare parts 57 8 1 Customer service address 57 9 Electrical circuit diagrams 58 10 KP 88 1 hydraulic diagram 59 11 EC declaration of conformity 60 ...

Страница 6: ...quiries cannot be processed if you do not quote the machine number Please therefore enter this number into the grey field of the nameplate immediately after receipt of the baling press Nameplate HSMGmbH Co KG Austrasse1 9 D 88699Frickingen Germany MODELL MASCH NR SERIEN NR PRESSKRAFT kN z H V G N U N N A P S BAUJAHR LEISTUNG kW NENNSTROM A ...

Страница 7: ...permanently aspire to improve their products They reserve the right to perform any changes and modifications which are deemed necessary However this does not imply the obligation for a subsequent modification of already delivered ma chines Technical modifications as compared to the representations and statements in this Oper ating Manual which become necessary to improve the baling press are reser...

Страница 8: ...e symbol This symbol marks information in this manual which requires particular at tention so that guidelines regulations instructions and correct working procedures are followed and damage to or ruin of the machine and or other equipment prevented 1 2 Classification of hazards 1 2 1 Danger identifies an immediate danger If not avoided it will result in death or severe injuries crippling 1 2 2 War...

Страница 9: ...se charged with installation assembly disassembly start up operation inspection maintenance or repair of the baling press must have fi rst read and fully understood the entire operating manual paying particular attention to the Safety section The shredder press combination may only be operated serviced and repaired by author ised trained staff These staff must have been given special instructions ...

Страница 10: ...l running Never open doors and fl aps before the machine has been shut down Note the instruc tion plate Test the protective measures installed after any electrical or repair work No platforms or other raised surfaces may be placed near the shredder press combina tion if they encroach on the specifi ed safety clearances Connecting cables must be laid in such a way that they cannot be tripped over O...

Страница 11: ...ressing process Once the bale has reached a certain length it must be strapped manually Then can again be further pressed Due to the continuous pressing process the sprue end compact bales ejected onto a pallet or in a Plastic sack Any other use is considered improper The manufacturer accepts no liability for damage resulting from improper use the operator carries sole responsibility for such use ...

Страница 12: ... for specified condition specified position safe attachment specified function Use the following checklist for your inspection Correct any defects before starting the machine If any defects arise during operation stop the machine immediately and ensure that the defect is corrected Do not modify or remove any of the protective devices Do not deactivate any of the protective devices by modifying the...

Страница 13: ...not start the machine until you have checked every point 1 All protective plates must be mounted and firmly bolted on see picture 2 The control cabinet must be closed and the Lightning symbol warning sign affi xed to it 3 Check the safety switch on the dirt drawer of the baler The safety switch turns the shredder baler combination immediately or they may no longer be turned on when the dirt tray i...

Страница 14: ...edder press combi nation off immediately and prevents it from being switched on again when the inspection flap is opened Try this function out 6 When you press the emergency stop switch bar whilst the machine is running the shredder and baling press must switch off immediately The machines can only be switched on again once you have pulled out the switch bar Try this function out 7 The safety stic...

Страница 15: ...er must be fixed to the shredder 8 If you press the emergency stop button when the machine shredder and baler must be switched off immediately The machines can be turned on again until you have unlocked the emergency stop but ton Try this function out checked Date Signature ...

Страница 16: ... Hz Rated current In at U 400 V 8 5 A Output speed nab 1450 min 1 Protection class IP54 2 1 3 Hydraulics Operating pressure 210 bar 2 1 4 Pump Discharge Q 19 5 l min 2 1 5 Cylinder Pressing cylinder ø70 50 x 630 mm Channel adjustment cylinder ø60 40 x 120 mm 2 1 6 Oil tank Capacity 27 l Oil grade multi grade oil DIN 51524 T3 ISO viscosity grade HVLP 22 2 1 7 Noise emission The sound pressure level...

Страница 17: ... C 32 Ampere 0 1517 Ohm Ambient conditions for transport storage and operation Temperature Relative humidity Altitude above sea level 10 C bis 40 C max 90 without condensation max 2 000 m Dimenstions W x D x H mm 1170 x 1795 x 1795 Weight 790 kg 920 kg Sound pressure level 70 dB A Shredded material container volume 530 l 2 x 265 l 2 3 Power requirement and fuse rate 3 x 400 V 50 Hz KP 88 1 FA 500 ...

Страница 18: ...7 Tape insertion needle 16 Shredder FA 500 3 17 Loading table 18 Shredder control panel 19 Emergency stop switch bar 20 Feed belt 21 Swivel roller with brake 22 Shredder inspection flap 23 Oil reservoir opening 14 15 13 12 8 Dirt tray 9 Strapping flap 10 Hydraulic cover 11 Tape station 12 Press cylinder 13 Venting filter 14 Hydraulic tank 15 Press motor 16 4 5 1 8 6 3 21 2 7 9 22 11 19 18 20 10 17...

Страница 19: ...07 2013 2 991 999 120_en 19 SP 5088 2 7 Machine dimensions ...

Страница 20: ... on the prepared foundation must be such that the shredder baler combination stands evenly The shredder press combination may only be operated in dry rooms At temperatures below 0 C and above 30 C respectively use different hydraulic oil that has a suitable viscosity for the baling press or upgrade the tank heater oil cooler 3 3 Supply connections Power is supplied via the central control cabinet ...

Страница 21: ... cm and remove the wooden blocks Open the inspection flap and remove all the items delivered with the machine from the press chamber 3 5 1 Transport to another application site Over short distances the channel baling press can be rolled to the operating site Ensure that the load on the foundation is accounted for and the space requirements fulfilled at the new installation site An approved electri...

Страница 22: ...he shredder on a smooth level surface at the installation site Remove the packaging foil and dispose of it in a manner that is environmentally sound Cut through the steel straps Roll the shredder off the pallet in accordance with the unpacking instructions The shredder can now be moved on its rollers The loading table must be mounted at the installation site ...

Страница 23: ...shredder is not fully assembled on delivery The loading table is not assembled and should only be assembled at the installation site Attach the table using the M10 nuts 1 Insert the plug connection for the emergency stop switch bar into the socket and turn it to stop 1 ...

Страница 24: ...ther the shredder nor the combined press may be switched on before both devices have been properly connected and bolted together 1 Remove the 2 cross braces S on the shredder and lock the roller brakes on the press 2 Push the shredder over the press from behind 3 Insert the plug of the connection cable into the socket of the shredder and lock the plug in position S ...

Страница 25: ... If the Shredder cannot be completely pushed up against in the press hop per the cover A must be loosened and subsequently retightened 6 Bolt the shredder and the baling press together using the 4 nuts 8 Insert the plug of the connection ca ble into the socket of the baling press and lock the plug in position 7 Attach the cover plate B using the 4 fillister head screws B A ...

Страница 26: ...26 2 991 999 120_en 07 2013 SP 5088 10 Then lock the roller brakes on the shredder 11 Inspect the safety devices Use the checklist in section 1 for the inspection ...

Страница 27: ...2 Emergency stop 3 Automatic mode 4 Automatic mode LED 5 Standby ready indicator 6 Press ram forward 7 Press ram stop 8 Press ram backward 9 Bale ready 10 Malfunction 11 1 Menu selection scroll up down 11 2 Open press channel 12 Text display 0 I 0 SERVICE ELECTRONIC 7 10 4 6 9 5 11 3 1 12 2 8 ...

Страница 28: ...ymbol lights up yellow as soon as the automatic mode is switched on Standby LED 5 This symbol lights up green as soon as the main switch is switched on and the machine receives power This symbol flashes in the set up mode or with the Bale ready message Press ram forward key 6 arrow in direction of pressing This key starts the press cycle The press ram moves forward and presses the material After t...

Страница 29: ...til the counter plate is closed Then the Indicator Manual mode Bale number xxx daily bale meter reading appears Malfunction LED 10 This symbol lights up red as soon as a malfunction occurs in the baling press The press and shredder switch off see also Malfunctions The machine cannot be started whilst this message is active Keys 11 1 Press the keys to scroll through the menu items See also the foll...

Страница 30: ...m Use the keys to scroll through the sub menu items Setup mode Daily bale counter Balen length Actual values User language Error memory System Simultaneously press the keys again for approx 3 seconds whilst in the relevant sub menu item to gain further access within these menus Press the keys to scroll through the menus Simultaneously press the keys to confirm the values set Press any key to retur...

Страница 31: ...he desired menu items using the keys set reset Simultaneously press the keys for acknowledgement Simultaneously press the keys for approx 3 seconds Indicator Service menu Setup mode Simultaneously press the keys for approx 3 seconds Indicator Setup mode Bale finished Press the key 1x Indicator Setup mode Press ram Simultaneously press the keys for approx 3 seconds Displayanzeige Press ram forward ...

Страница 32: ...No of strokes Note Bale length for baler with counting wheel No of strokes for baler without counting wheel The options are set via DIP switches Press the keys simultaneously for about 3 seconds Indicator Service menu Setup mode Press the key 2x Indicator Service menu Bale length or No of strokes Press the keys simultaneously for about 3 seconds Indicator Bale length Nominal value xxx Scroll to th...

Страница 33: ...e counter xxx or Indicator Daily bale counter xxx or Indicator Operating hours xxx 4 1 1 5 Adjusting the user language The screen display can be adjusted for different user languages The following ones are available D GB F E I P NL N S FIN DK GR TR PL CZ RUS Simultaneously press the keys for approx 3 seconds Indicator Service menu Setup mode Press the key Taste 4x Indicator Service menu User langu...

Страница 34: ...memory For error numbers see the section Malfunctions Press the keys simultaneously for about 3 seconds Indicator Service menu Setup mode Press the key 5x Indicator Sevice menu Error memory Press the keys simultaneously for about 3 seconds Indicator Error memory xxxx 4 1 1 7 System This menu item is only available to HSM service technicians ...

Страница 35: ...4 2 1 Display Baling press not in automatic mode This symbol lights up red if the press is not in automatic mode 4 2 2 Display Status of the baling press This symbol lights up green whilst the press is in automatic mode yellow when the bale is ready for strapping red if a malfunction occurs in the baling press Display Status of the baling press Display Oil reservoir empty Function button On off st...

Страница 36: ...dder After a self test by the control the Indicator Manual mode Norminal xxx Actual xxx If the error number 1000 phase is absent or 1010 counter clockwise phase rotation appear in the display call an electrician See also the Malfunctions section Warning Faults in electrical components and supply cables may only be attended to by qualified electricians or HSM service engineers Close the control cab...

Страница 37: ...ion the movement can be continued by pressing the Press ram forwards or Press ram backwards keys Move press ram approx 2 times forwards and backwards in manual operation This braces the wooden frame in the press channel this step is required only when the press channel had been disassembled or the wooden frame had not yet been braced Press the Automatic operation key on the baling press white ligh...

Страница 38: ...ing the start button Note Provided the cutting unit is running in the shredding direction you can stop it by pressing the R button The shredded material falls through the discharge chute of the shredder directly into the hopper of the press The press cycle is initiated by the light barrier inside the hopper when a certain filling level is reached The press ram moves forwards and compresses the mat...

Страница 39: ... this manner Press the Automatic operation key Following you can continue working automatically with the equipment 4 4 1 Setting the press channel adjustment cylinder The material is compressed and pushed into the conical press channel The press channel opens and closes depending on the pressure The opening speed of the press channel can or must be adjusted depending on the type of material to be ...

Страница 40: ...c if the pressing force of the press cylinder is not sufficient to shear off the material or to press the material into the tape repress channel shearing malfunction Press the Open channel push button the press channel is relieved that means the adjustment cylinder lowers Note This is valid either for manual and automatic operation It s also possible to relieve the press channel during operation ...

Страница 41: ...ng tape into the tube 6 until the tape comes out at the front of the press chamber 7 Pull the strapping tape upwards and through the eyelet 8 Pull the strapping tape forwards up to the press channel adjustment 9 and let it be placed upon the cover so that the tape can run on when the new bale is compressed Caution Do not tie the tape end to the press channel because this can tear the tape off Clos...

Страница 42: ...ght barrier is interrupted by compression material After the set bale length has been reached the message Bale finished Strapping is displayed and the press ram stops in its foremost position 4 7 Strapping procedure The press ram moves into its front position and stops in Strapping position under pressure The bale must now be strapped three times Proceed as follows Open the strapping flap 1 and lo...

Страница 43: ...he cut tape 4 4 immediately through the respective lugs up to the press channel adjustment Caution Do not tie the tape end to the press channel because this can tear the tape off Repeat this process for the 2nd and 3rd strapping process Close the strapping flap 1 and the tape brake Warning If the channels in the press ram are not cleared carefully it could cause that a tape will be caught in the p...

Страница 44: ...t the tension lever 11 Pull the plastic sack 12 over the outlet opening and push it further on over the metal sheet 13 Lower the tension lever 11 the ready bale is automatically pushed into the plastic sack Accessories Plastic sack Order no 1 452 995 000 12 13 11 ...

Страница 45: ...Let Motor cool down 20 min waiting 1201 Motor protective switch oil cooler has triggered off Let Motor cool down 20 min waiting 1210 Emergency stop on the press has been activated Unlock the emergency stop button 1211 Emergency stop on the shredder has been activated Unlock the emergency stop button 1222 Service door in the filling area of the press is open Close the inspection flap 1223 Strapping...

Страница 46: ...orwards for the purpose of removing an obstruction This will damage the shredder Remove the stack of paper Press the automatic button on the press Press the start button and put less paper on the feed belt 4 10 2 Electric motor overheats Overload display level 1 or level 2 depending on the machine model flashes red The drive automatically switches off Let the motor cool down for 20 30 minutes Pres...

Страница 47: ...ision The operator must ensure that unauthorized persons do not have access to the ma chine When the machine is not being used it must be shut down and secured against unauthorised use See also the Siting the machine section 4 10 4 Oil reservoir empty Oil reservoir empty display lights up blue Refill the the cutting block special oil Order no 1 235 997 500 for a 5 l container After the reservoir i...

Страница 48: ...intenance tasks listed here apply to single shift operation The intervals must be reduced accordingly for multiple shift operation The baling press must undergo a complete overhaul at least every two years Always refer to the Safety section during maintenance and inspection work Before performing such tasks make sure the drives and additional mechanisms of the baling press cannot be switched on un...

Страница 49: ...e red CEE power plug Screw off the 2 srews on both sides of the cover 1 Take out the spindle 2 with the tape rolls and put it on the ground Remove the cover H Venting filter Part no 6 116 195 090 Remove the tank cover and extract the oil with an oil suction unit The capacity of the hydraulic fluid tank is 27 l If the tank is very dirty clean it Mount the tank cover onto the unit again Add oil unti...

Страница 50: ...itäts klasse ARAL BP ESSO DEA FINA Aral Vitam HF 22 Bartran HV 22 UNIVIS N 22 Astron ZHLP 22 HYDRAN HV 22 Tellus Öl T 22 SHELL Run the press ram forwards and backwards several times and whilst the press ram is as far forward as possible recheck the oil level Fill more oil if required Screw on a new venting filter Mount the cover H onto the unit again Put the spindle 2 with the tape rolls back agai...

Страница 51: ...itch the main switch off Empty the dust tray beneath the baling press once a week Be careful to make sure when you slide the the dust tray under the press that the safety switch snaps in it s position Clean the area beneath the baling press remove all soil particles ...

Страница 52: ...d disconnect the red CEE power plug Remove the inspection flaps 1 in the left and right side plates Take out the Allen screws 2 Lubricate the drive chain of the motor and cutting unit the drive chain of the cutting unit and feed belt and the synchronized wheels Recommended lubricant K2K in accordance with DIN 51502 DIN 51825 1 2 Mount the inspection flaps onto the unit again ...

Страница 53: ... must run in the middle of the snub roller If it slips to the left or right edge you must alter the setting of the snub roller 5 3 4 Check the feed belt for wear The surface of the feed belt can become worn after long periods of use If you can see the fabric inlay in the belt it must be replaced Please notify our customer service 5 3 2 Retighten the feed belt Turn off the shredder Loosen the hex n...

Страница 54: ...54 2 991 999 120_en 07 2013 SP 5088 5 3 5 Emptying the collecting tray Empty the dirt tray under the feed belt as required Clean the area under the Shredder vacuum the particles of dirt ...

Страница 55: ... trouble The operator then faces the problem of disposing of the machine properly We will be glad to advise you about the legal regulations for disposal at the appropriate time The baling press and shredder are made of different materials and need to be disassembled to separate the materials for recycling Ferrous materials electrical components plastics The hydraulic tank pipes and hoses must be d...

Страница 56: ...y The machine specifi ed here Designation Baling press Shredder Model Machine number Year of construction has been disposed of according the applicable regulations Address of the last operating company Address of the waste management company Date and signature Date and signature of the last operator of the disposal company ...

Страница 57: ... of construction of the baling press 8 Using and ordering spare parts HSM GmbH Co KG Austraße 1 9 88699 Frickingen Germany Tel 49 7554 2100 300 Fax 49 7554 2100 197 support hsm eu 8 1 Customer service address HSMGmbH Co KG Austrasse1 9 D 88699Frickingen Germany MODELL MASCH NR SERIEN NR PRESSKRAFT kN z H V G N U N N A P S BAUJAHR LEISTUNG kW NENNSTROM A ...

Страница 58: ...58 2 991 999 120_en 07 2013 SP 5088 9 Electrical circuit diagrams The wiring diagrams are supplied separately with the machine in the control cabinet ...

Страница 59: ...07 2013 2 991 999 120_en 59 SP 5088 10 KP 88 1 hydraulic diagram ...

Страница 60: ...8 EN 55014 1 2006 A1 2009 EN 61000 6 4 01 07 EN 61000 6 2 03 06 The individual operation of the machines is prohibited Only the combination of the shredder and the baling press complies with EN 13857 safety distances Salem 15 02 2011 p p Hubert Kötzinger Head of Environmental Engineering Product Development Authorised representative for the compilation of technical documentation Hubert Kötzinger H...

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