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Operating manual

BlueMax Mini Modular Plus

Содержание BlueMax Mini Modular Plus

Страница 1: ...Operating manual BlueMax Mini Modular Plus...

Страница 2: ...or the first time 27 5 Machine versions supplied 28 6 Interchangeable drilling units 29 Interchangeable drilling unit 3 spindles Selekta 29 Interchangeable drilling unit System 32 hole line 29 Interch...

Страница 3: ...3 Eccentric tensioner 64 4 Guide frame 64 5 Foot extension 65 6 Suction extractor 65 7 Cable drag chain 66 8 Console 66 9 Lifting cylinder 67 10 Drilling depth stop 68 11 Adjustable stop 68 12 Clampi...

Страница 4: ...perating instructions are intended to make it easier for you to become familiarised with the machine and use its capabilities in the proper manner The operating instructions contain important informat...

Страница 5: ...is not part of any earlier agreement assurance or legal relationship or intended to amend such All obligations on the part of Hettich FurnTech GmbH Co KG arise from the pertinent supply contract that...

Страница 6: ...protocols 1 EC Declaration of Conformity 6 2 Important note 7 3 Verification of instruction 7 1 EC Declaration of Conformity EC declaration and protocols 2006 A1 2009 BlueMax_Mini_Modular_Plus_n6sabi...

Страница 7: ...ges etc are made to the machines listed above The company making the modification must amend the EC declaration and extend or make out new documentation to reflect the latest modification Art 8 paragr...

Страница 8: ...tially dangerous situation that may lead to death or serious injuries if the safety measures are not followed CAUTION This danger note draws attention to a potentially dangerous situation that may lea...

Страница 9: ...they have received instruction and training and are familiar with all safety advice before they use the machine for the first time The safety guards must never be removed or taken out of operation If...

Страница 10: ...rk operations can be viewed at all times the machine can always be stopped immediately and safety is never at risk General safety rules WARNING Never reach into the machine when it is operating remove...

Страница 11: ...t only be operated if all protective guards and safety related equipment e g protective claddings or enclosures are in working order and undamaged On putting the system into operation the operator mus...

Страница 12: ...f each shift to make sure that they are in place and undamaged visual inspection 11 Personal protective equipment The owner must provide the following personal protective equipment Safety shoes Ear pr...

Страница 13: ...13 13...

Страница 14: ...kpieces and the furniture fittings intended for them This machine must only be used for working on flat panels made of wood based materials such as chipboard blockboard panels MDF solid wood or simila...

Страница 15: ...Hersteller Anschrift Typenbezeichnung Maschine Baujahr Technische Daten z B Nenn F r technische Informationen und bei der Ersatzteilbestellu angeben Nachdruck auch auszugsweise ist nicht gestattet 1...

Страница 16: ...d carrying capacity Only assign experienced skilled personnel the task of attaching the machine assemblies components Always ensure level standing for machine assemblies lift vertically never drag at...

Страница 17: ...ated current 2 65 A Mains power fuse protection 6 A Pneumatic system Air pressure min 6 bar max 7 bar Noise Max noise level 80 dB A Temperature 35 C Working dimensions vertical drilling unit Max workp...

Страница 18: ...mation Item Designation Explanation 1 Motor switch Power supply ON OFF 2 Pushbutton For activating work process 3 Change over switch Drilling vertically horizontally 4 Pushbutton For automatically unc...

Страница 19: ...E The pushbutton is not operational when using the foot switch Item Designation Explanation 1 Foot switch optional For activating work process Item Designation Explanation 1 Pressure regulator For set...

Страница 20: ...dimen sions Inch display Switch over to inch mode fraction notation 1 64 1 32 1 16 deci mal 0 001 Parameter level Activate parameter level Press for approx 3 seconds Select parameter Press button once...

Страница 21: ...o symbol 0 P03 A Decimal point 0 4 2 P04 A Standby 0 Sleep mode deactivated not recommen ded Auto power ON when sensor moving or button press button F 01 P05 ABC Button lock A SET 0 not active 1 activ...

Страница 22: ...ect staff from mechanical hazards Warnings pictograms are also provided on the machine Fig 9 Transparent cover WARNING The guards must not be modified tampered with or taken out of operation The machi...

Страница 23: ...nt accidents 8 Connections required Main power connection Connection to the electrical power supply is made by connecting a 16 A plug 2 to a prepared socket 1 with appropriate fuse protection Care mus...

Страница 24: ...e for any shipping damage i e for externally visible damage fractures dents kinks cracks etc Any suspected shipping damage must immediately be reported in writing to the shipping company making the de...

Страница 25: ...er by a qualified electrician You will find the applicable connection specifications on the rating plate on the machine Requirements on the electrical power supply Connection must only be made to an e...

Страница 26: ...ne 29 Interchangeable drilling unit System 32 hole line 90 29 7 Other accessories 29 8 Assemblies 30 Press in frame for the interchangeable drilling unit 6 spindles 30 Centre stop 31 Continuation stop...

Страница 27: ...ion the controls are readily accessible 3 Malfunctions on start up On start up immediately switch OFF the power supply to the machine if unusual operating noises can be heard the machine runs irregula...

Страница 28: ...izontal drilling unit 9 206 112 1 ea with horizontal drilling unit 3 spindles 9 206 114 1 ea 52 5 5 32 32 32 R R R R L R Drilling pattern BlueMax Mini Modular Plus without accessories Compact automati...

Страница 29: ...31 505 1 ea Interchangeable drilling unit System 32 hole line 90 Interchangeable drilling unit offset 90 for drilling holes for runners in System 32 Please order drill bits separately Article type Ord...

Страница 30: ...be used in conjunction with this 6 spindle interchangeable drilling unit Fig 17 Press in frame Press in frame assembled and installed Start up trial run 1 2 Screws for fastening dies for inserting hi...

Страница 31: ...ides guidance in relation to the distance from the edge Please carry out trial drilling Installing continuation stops if not premounted Premount continuation stop Screw continuation stop 1 into receiv...

Страница 32: ...arry out test drilling 8 With a sliding calliper measure the distance between both drill holes 9 The distance from outside edge to outside edge of both drill holes must be 69 mm If the distance is not...

Страница 33: ...To maintain the position and be able to reuse it later on the sliding block can be set against the stop with screw 2 Locking lever for frequently used distances Using the locking lever to the left ha...

Страница 34: ...side of console 1 Detach black pushbutton hose at Y distribution block through openings in the suction holder 1 Connect black foot switch hose to Y distribution block 2 Detach blue hose 3 at the vert...

Страница 35: ...ack pushbutton hose at Y distribution block through openings in the suction holder 1 Connect black foot switch hose to Y distribution block 2 Detach hose 3 and connect hose 4 of the foot switch NOTE A...

Страница 36: ...machine must be set up for the relevant product Make sure the machine is running smoothly and and not erratically The operator must always be informed about current work procedure 10 Concluding start...

Страница 37: ...37...

Страница 38: ...rease Before switching the automatic drilling and insertion machine on satisfy yourself that any installation set up and servicing work has been completed in full no persons are present in the danger...

Страница 39: ...ck motor turning direction The drive spindles must turn clockwise If the motor or spindles turns anticlockwise you must reverse the phases in the plug Danger from electric shock Working on live compon...

Страница 40: ...t Both controls must remain pressed until a complete work operation has been completed If you release the pushbutton or foot switch beforehand the machine will abort the work operation and the drillin...

Страница 41: ...cond hole 7 in panel and press foot switch pushbutton NOTE Keep moving the panel towards the middle of machine when the continuation stop dips into drill hole Perform the second work step Depending on...

Страница 42: ...ittings are pressed in in the same way Press pushbutton 5 Hold down clamps are raised and you can remove panel This concludes the work operation 2 Preparing for work WARNING Hand injuries Before reset...

Страница 43: ...ge and all screws must be tight NOTE Pay attention to colour marking Drill bits marked red must be used for spindles turning anticlockwise Interchangeable drilling unit 6 spindles interchangeable dril...

Страница 44: ...ng Hand injuries Before resetting the machine disconnect mains plug and detach compressed air supply First undo star shaped grips 1 until tool slips down The safety catch 2 holds the interchangeable d...

Страница 45: ...The 6 spindle interchangeable drilling unit is used for drilling holes and for inserting a hinge connector The drilling unit s drive system must be switched off for inserting the hinge connector Using...

Страница 46: ...ling with horizontal drilling unit Inserting position for press in frame The press in frame can be repositioned if necessary Adjust press in frame for exact positioning using adjustment screw 5 The ad...

Страница 47: ...ever anticlockwise until it starts to clamp the workpiece Initiate drilling stroke via hand button or foot switch Settings on the back of the machine Shortly before the drill bits penetrate the workpi...

Страница 48: ...clamp and centre stop Hold down clamp Depending on panel thickness hold down clamps must be vertically adjusted Workpiece and hold down clamp foot 3 must be spaced apart by no more than 6 mm if neces...

Страница 49: ...stop pin represents the machine s zero point This can be used for resetting the digital display to zero Distance 13 mm interchangeable drilling unit 9 spindles for drilling hole lines Distance 22 mm i...

Страница 50: ...and servicing work have been completed in full no persons are present in the danger zone let alone working on it all safety guards are fitted in the prescribed way the compressed air supply is ready f...

Страница 51: ...s first Item Designation Explanation 2 Pushbutton For activating work process 3 Change over switch Drilling vertically horizontally 4 Change over switch For automatically unclamping the hold down clam...

Страница 52: ...unit The machine cannot be operated via foot switch and pushbutton at the same time Turn on the power supply for the drive motor at main switch 1 The same functions are given for foot switch 2 and pus...

Страница 53: ...he three rear drill spindles and two clockwise 10 mm diameter drill bits chucked in the auxiliary drilling spindles The front drilling spindles must be closed off with a cap so as to prevent the threa...

Страница 54: ...easing 2 The Hettich hinge for fast installation on the cup side can now be fitted by hand Pressing in 1 Clip hinge with premounted sockets into the insertion die for hinges and press hinge arm in bet...

Страница 55: ...tion Observe the accident prevention regulations In the event of a mechanical malfunction make sure that the assembly jig is depressurized Prevent the machine from switching back on again and attach a...

Страница 56: ...ment improperly may result in serious damage and or damage to property WARNING Electrical equipment must only be repaired by qualified personnel Before attempting any work reliably disconnect the devi...

Страница 57: ...or groundwater polluting liquids e g oil cleaning agents or solvents as well as other chemical substances Never clean hands with aggressive highly flammable and health harming solvents or cleaning ag...

Страница 58: ...ed on the compressed air systems 6 Instructions on inspections Inspections are measures for establishing and assessing the actual condition of a machine and its components NOTE Inspections are carried...

Страница 59: ...roperly After which work operation did the malfunction start to occur Does the malfunction occur regularly or only occasionally In the case of occasional malfunctions try to find out whether the malfu...

Страница 60: ...self with the structural stability of the machine system and with any weak points it may have and draw up an appropriate dismantling plan Provide appropriate receptacles and transportation containers...

Страница 61: ...rnal disposal department which will then pass them on to specialist companies 3 Dismantling General information Act with particular caution when dismantling the machine DANGER Warning There is an elev...

Страница 62: ...lamp front 71 18 Continuation stop 72 19 Travel limiter 72 20 Drum stop 72 21 Horizontal drilling unit 73 22 Interchangeable drilling unit 90 9 spindles 74 23 Interchangeable drilling unit 9 spindles...

Страница 63: ...63 63 1 Base frame Fig 69 Base frame 2 Work surface Fig 70 Work surface...

Страница 64: ...64 64 3 Eccentric tensioner 4 Guide frame Replacement parts lists...

Страница 65: ...65 65 5 Foot extension 6 Suction extractor...

Страница 66: ...66 66 7 Cable drag chain 8 Console Fig 71 Motor with lifting cylinder and tool shelf Replacement parts lists...

Страница 67: ...67 67 9 Lifting cylinder...

Страница 68: ...68 68 10 Drill depth stop 11 Adjustable stop Replacement parts lists...

Страница 69: ...69 69 12 Clamping element...

Страница 70: ...70 70 13 Motor with support 14 Centre stop Replacement parts lists...

Страница 71: ...71 71 15 Press in frame 16 Hold down clamp rear 17 Hold down clamp front...

Страница 72: ...72 72 18 Continuation stop Replacement parts lists 19 Stroke limiter 20 Drum stop...

Страница 73: ...73 73 21 Horizontal drilling unit entire drilling unit total drilling depth adjustment not shown drill holder for quick change chuck 3x include on shipping...

Страница 74: ...74 74 22 Interchangeable drilling unit 90 9 spindles Replacement parts lists for quick change for quick change for quick change...

Страница 75: ...Interchangeable drilling unit 6 spindles 25 Interchangeable drilling unit 3 spindles Selekta 22 9 for quick change for quick change for quick change for quick change for quick change for quick change...

Страница 76: ...76 76 26 Pneumatics diagram Replacement parts lists only for horizontal drilling unit only for horizontal drilling unit alternatively alternatively...

Страница 77: ...se Mains power fuse protection to be provided by customer 1 and 2 grey 3 and 4 brown 5 and 6 black PE green yellow UL CSA 1 and 2 red 3 and 4 brown 5 and 6 black PE or with green yellow Horizontal dri...

Страница 78: ...chuck 2033 Flap 2034 Adjusting sleeve 2036 O ring 2037 Knurled nut shallow 2038 Knurled nut shallow 2042 Compression spring 2044 Stop 68 long 2046 Stop 50 long 2048 Sticker hinge 2049 Sticker hole li...

Страница 79: ...rod 3087 U block 3088 Handle 3089 Setting ring 3090 Hold down clamp spacer 3091 Hold down clamp retaining block 3092 Hold down clamp extension foot 3093 Fence 3094 Working surface 3095 Reinforcement...

Страница 80: ...unit 2021 Drilling unit cover 6 spindle unit 2022 Clamp pin 2023 Drill bit guard 6 spindle unit 2024 Seal 6 spindle unit 2025 Wire spring 6 9R 2026 Dummy spindle 2027 Bowex Junior coupler size 19 2028...

Страница 81: ...81...

Страница 82: ...machine off disconnect the compressed air supply and implement measures to prevent the machine from being switched back on again without authorisation 2 Converting from pushbutton to foot switch The c...

Страница 83: ...ntal drilling selector switch Connect blue foot switch hose 4 at the vertical horizontal drilling selector switch NOTE Always carry out a function test after completing this work WARNING The compresse...

Страница 84: ...pting any servicing and maintenance work or installing the optional accessories switch the machine off disconnect the compressed air supply and implement measures to prevent the machine from being swi...

Страница 85: ...console close control console close cable ties 9 Fit laser and connect cable 10 Connect laser and aim at workpiece edge and scale 4 Installing continuation stop Installing continuation stops if not pr...

Страница 86: ...oth drill holes The distance from outer edge to outer edge of both drill holes 9 must be 69 mm If the distance is not correct the X direction can be adjusted via the small hexagon socket screw 0 1 tur...

Страница 87: ...87...

Страница 88: ...Hettich FurnTech GmbH Co KG Gerhard L king Strasse 1032602 Vlotho Germany Phone 49 5733 798 0 Fax 49 5733 798202 www hettich com Order no 922 551 400 1607 006_BA_BMMModular Plus_10 16_HFT en...

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