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Chapter 1: Safety Precautions

Correct Use

WARNING

Incorrect use can be extremely dangerous. Moving chain, paddles, pulleys and shafts
can cause serious injury and kill.

• VersaLoop™ is for conveying whole agricultural seeds and grains only. Any other use is prohibited.

• VersaLoop™is only intended for fixed applications and not to be moved or transported.

• VersaLoop™is not designed for use in potentially explosive atmosphere and such use is prohibited.

• It may be equipped to receive grains from trucks, trailers, other mechanical grain handling

equipment.

• Electrical control systems shall be designed to the requirements.

• The final installation shall be accordance with all the safety requirements outlined in this manual.

• Never use the VersaLoop™ with any guards removed.

• Never attempt to work on the VersaLoop™ unless the power supply to all other equipment associated

with the VersaLoop™ is OFF, TAGGED and LOCKED.

• Be aware that when stopped, the drive, chain and paddles may move unexpectedly due to the weight

of grain held in angled tubes. Wherever possible run the VersaLoop™ to empty before stopping it.

• Never leave the VersaLoop™ running un-attended.

• Always TURN OFF and LOCK the power supply to the VersaLoop™ before leaving it un-attended.

• Never allow an untrained person or one less than 18 years old to operate the VersaLoop™.

• Never allow someone under the influence of alcohol or drugs to operate the equipment.

• Never modify the VersaLoop™ from it’s original specification.

• Always interlock the bin doors to prevent any equipment operating when the door is open.

• Never work alone.

• Never start equipment until all personnel are clear of the grain bin.

• Keep hands and feet away from all moving parts.

• Always think before acting. Never act impulsively around the equipment.

• Never allow anyone inside a bin, truck or wagon which is being loaded or unloaded. Flowing grain

can trap and suffocate in seconds.

• Manual feeding should be prohibited.

6

Pneg-1966

VersaLoop™

Содержание VersaLoop

Страница 1: ...VersaLoop Models Owner s Manual PNEG 1966 Version 1 0 Date 11 05 14 PNEG 1966...

Страница 2: ...2 Pneg 1966 VersaLoop...

Страница 3: ...Motor Installation 21 Non drive End Installation 22 Drive End Installation 23 Chain and Paddles Installation 24 Chapter 5 Accessories 27 Hopper Installation 27 Discharge Spout Installation 28 Dischar...

Страница 4: ...NOTES 4 Pneg 1966 VersaLoop...

Страница 5: ...d precautions that exist and to inform others as required Unqualified persons must stay out of the work area at all times Alterations shall not be made to the equipment Alterations can produce dangero...

Страница 6: ...aLoop is OFF TAGGED and LOCKED Be aware that when stopped the drive chain and paddles may move unexpectedly due to the weight of grain held in angled tubes Wherever possible run the VersaLoop to empty...

Страница 7: ...serious injury or death This symbol indicates a potentially hazardous situation which if not avoided may result in serious injury or death This symbol indicates a potentially hazardous situation whic...

Страница 8: ...need assistance contact your dealer Operate Motor Properly All electrical connections should be made in accordance with the National Electric Code US or Canadian Electrical Code CEC Be sure equipment...

Страница 9: ...nt Safety Decals The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation operation service and maintenance o...

Страница 10: ...w is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Da...

Страница 11: ...d chain and paddles The horsepower of the motor is determined by the angle of operation required The Versa Loop is usually categorized as 8 in and 10 in systems based on the tube section diameter Oper...

Страница 12: ...20 168 108 74 56 52 25 210 136 92 70 65 30 255 162 112 85 78 Recommended Motor Overload Protection To protect the gearbox and motor from extreme overload situations follow the below chart when sizing...

Страница 13: ...0 1 qrt 0 1 L 0 1 qrt 0 1 L 0 5 qrt 0 4 L 0 53 qrt 0 5 L 15 34 0 6 qrt 0 5 L 0 7 qrt 0 6 L 1 2 qrt 1 1 L 2 2 qrt 2 1 L 35 54 0 9 qrt 0 8 L 1 0 qrt 0 9 L 2 1 qrt 2 0 L 3 5 qrt 3 3 L 55 60 1 1 qrt 1 0...

Страница 14: ...NOTES 14 Pneg 1966 VersaLoop...

Страница 15: ...l start up and break in period the operator should be aware of any unusual vibrations or noises VersaLoop Standard Operation During the regular operation of the VersaLoop one person shall be in positi...

Страница 16: ...ource turned off Precaution should be made to prevent anyone from operating the machine when the operator is away from the work area A main power disconnect switch capable of being locked only in the...

Страница 17: ...haft of the drive end section A Refer to Gear box and Motor Installation page 21 The right hand left hand orientation is determined by the layout 3 Install the tube sections C and drive end A section...

Страница 18: ...Chapter 4 Assembly Figure 4 1 Typical Layout A Drive end E Gearbox B Non drive end F Tube clamp C Tube section G Connecting band D Motor H Tube support 18 Pneg 1966 VersaLoop...

Страница 19: ...in hex bolt B Connecting band D 3 8 nut 5 Repeat steps 1 to 4 for the other tube sections 6 Locate an area on open level ground accessible to chain hoist or other lifting devices where the Ver saLoop...

Страница 20: ...Chapter 4 Assembly Figure 4 3 Upper and lower tube sections A Lower tube section G 3 8 x 1 1 2 in hex bolt E Tube support H 3 8 nut F Tube clamp I Upper tube section 20 Pneg 1966 VersaLoop...

Страница 21: ...m with bolts IMPORTANT Make sure to install the shaft protective covers F inside the mounting bracket when installing the bolts and the nuts Bend the covers at the top and the bottom to the inside of...

Страница 22: ...ed tube section C upper and lower tubes 3 Join one end of the tube section C upper and lower tubes to the tube sections in the non drive end A 4 Center the connecting band B over the tube section conn...

Страница 23: ...tube section C upper and lower tubes to the tube sections in the drive end A 4 Center the connecting band B over the tube section connections 5 Position the joint of the connecting band B so that the...

Страница 24: ...om working loose and causing the chain to break 1 Remove the end covers A from the drive end Figure 4 7 Removing the end covers A End Covers 2 Insert the chain and paddle through the bottom tube from...

Страница 25: ...he adjusting screw to tighten the chain 7 Make sure that the sprocket shaft is square to the housing by measuring the shaft position on both sides of the housing 8 The chain should be tightened until...

Страница 26: ...NOTES 26 Pneg 1966 VersaLoop...

Страница 27: ...the correct orientation 2 Install flange bolts E and flange nuts F to secure the inlet hopper NOTE Install the inlet hopper depending on the application drive end shown for reference Figure 5 1 Insta...

Страница 28: ...application non drive end shown for reference Figure 5 2 Installing the discharge spout A DBR 080012 8 in non drive end assembly DBR 100019 10 in non drive end assembly B DBR 080040 BS 8 in 45 degree...

Страница 29: ...ed location 2 Cut exact lengths if necessary of other tube sections to locate the discharge unit in its proper place NOTE When cutting tubes to exact length the ends must be cut square and any burrs o...

Страница 30: ...side diameter 1 Center the connecting band C over the tube section B and bypass inlet A upper tube 2 Install the bolts D and nuts E on the connecting bands C 3 Follow the same procedure to install the...

Страница 31: ...e drop through gate assembly B to the dis charge end A spout NOTE Install the drop through gate assembly depending on the application non drive end shown for reference Figure 5 5 Installing the drop t...

Страница 32: ...NOTES 32 Pneg 1966 VersaLoop...

Страница 33: ...kout the drive for adjustments servicing or cleaning Never clean adjust or lubricate a machine that is in operation Covers Check the covers to see if they are properly adjusted and fastened securely C...

Страница 34: ...and the cotter pins are bent back correctly Check the locknuts used to fasten the paddles to the chain brackets They should be tightened to a torque of 20 ft lbs 26 N m Spray a light coating of oil on...

Страница 35: ...oper chain tension should allow only a minimum rota tion of 3 4 in refer to Chain and Paddles Installation page 24 2 For chain adjustment loosen the two jam nuts C on the VersaLoop chain adjusting scr...

Страница 36: ...them level to the gearbox housing This must be done in order to fit shaft cover to gearbox housing Figure 6 3 Gearbox flange removal A Socket cap screw C Spring pin B Gearbox flange D Gearbox 4 Locate...

Страница 37: ...Chapter 6 Maintenance and Troubleshooting Figure 6 4 Gearbox flange assembly on the opposite side B Gearbox flange D Gearbox C Spring pin Pneg 1966 VersaLoop 37...

Страница 38: ...ring full capacity Make sure that grain is not over running the discharge gate and returning to the fill point High moisture grain will move at a lower capacity than dry grain Check for obstructions i...

Страница 39: ...opics Covered in this Chapter Non Drive End Assembly 8 in Drive End Assembly 10 in Drive End Assembly Chain and Paddle Assembly By Pass Inlet Intermediate Supports Parts Drive Kits Parts Pneg 1966 Ver...

Страница 40: ...seal D GK1343 Bearing flange with lock collar E DBR 080021 Sprocket shaft F S 9177 Key G PT1086 Sprocket H DBR 080065 BS Cover plate I DBR 080008 BS Access panel J S 6500 1 2 13 x 2 1 2 in bolt K S 23...

Страница 41: ...e with lock collar E 8101029 Sprocket shaft F S 9177 Key G PT1086 Sprocket H DBR 100016 BS Cover plate I DBR 100014 BS Access panel J S 8068 5 8 11 x 2 1 2 in bolt K S 3208 5 8 in lock washer L S 9259...

Страница 42: ...Chapter 7 Parts 8 in Drive End Assembly Figure 7 2 8 in drive end assembly 5 10 HP Figure 7 3 8 in drive end assembly 15 20 HP and 25 HP 42 Pneg 1966 VersaLoop...

Страница 43: ...ke up weldment 5 10 HP K DBR 000017 Take up rod assembly L S 8905 Nut M GK1343 Bearing flange with lock collar N S 8906 Nut O DBR 080065 BS Cover plate P DBR 080029 BS Grate assembly Q S 6500 1 2 13 x...

Страница 44: ...Chapter 7 Parts 10 in Drive End Assembly Figure 7 4 10 in drive end assembly 10 HP Figure 7 5 10 in drive end assembly 15 20 HP and 25 30 HP 44 Pneg 1966 VersaLoop...

Страница 45: ...up weldment 5 10 HP K DBR 000017 Take up rod assembly L S 8905 Nut M GK2004 Bearing flange with lock collar N S 8906 Nut O DBR 100016 BS Cover plate P DBR 100025 BS Grate assembly Q S 8068 5 8 11 x 2...

Страница 46: ...8081145 Paddle 8 in 8101145 Paddle 10 in B S 8324 5 16 in nut C S 845 5 16 in flat washer D S 7470 5 16 x 1 in flange bolt E S 9159 1 8 in x 3 4 in cotter pin F CE 00766 Connecting link 81 x HH with...

Страница 47: ...n by pass inlet weldment DBR 100056 BS 10 in by pass inlet weldment B DBR 000033 BS 8 in and 10 in by pass inlet hogback C S 3550 5 16 18 x 1 in carriage bolt D S 10168 5 16 in flange nut E DBR 080063...

Страница 48: ...mediate supports Table 7 6 Intermediate supports Parts Callout Description 8 in DBR 08SPPT 10 in DBR 10SPPT A Half band DBR 080064 Y DBR 100062 Y B Tube support weldment DBR 080015 Y DBR 100022 Y C Ha...

Страница 49: ...r Box DBR 000022 DBR 000023 DBR 000024 DBR 000025 B Shaft Cover DBR 000026 DBR 000026 DBR 000027 DBR 000028 C Hardware Kit DBR 000029 DBR 000029 DBR 000030 DBR 000031 D Shaft Key stop plate DBR 000035...

Страница 50: ...NOTES 50 Pneg 1966 VersaLoop...

Страница 51: ...60th month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of...

Страница 52: ...uld be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226...

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