Use tweezers to insert pin
Front/Rear Diff Assembly: In this step you will assemble the diff cases for both the front and rear
differentials. Slide the bearing onto the output shaft of the diff case. Apply a light coat of grease to the
male portion of the front/rear diff out drive and insert it through the diff case. Apply a very light coat of
grease to the o-ring, then slide it over the shaft of the out drive and seat it in the diff case. Slide the shim
on the shaft and over the o-ring. Insert the pin through the hole in the diff case and through the hole in
the shaft of the out drive. Check to make sure the out drive rotates freely. Install the set screw in the
hole in the diff case and tighten until just under flush with the outside of the diff case. Slide the large
bevel gear over the pin. Slide one of the small bevel gear assemblies into the grooves of the diff case
and over the large bevel gear. You may need to rotate the out drive to allow the
small bevel gear assembly to seat properly. Check to make sure all parts
rotate smooth and are properly seated. Repeat for second diff case.
FRONT DIFFERENTIAL
REAR DIFFERENTIAL
