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GENO

-flushing compressor 1988 K

operation manual

Date April 2013
Order no. 015 151 963-inter

Grünbeck Wasseraufbereitung GmbH

Josef-Grünbeck-Strasse 1
89420 Hoechstaedt/Danube · GERMANY
Phone +49 9074 41-0 · Fax +49 9074 41-100
www.gruenbeck.com · [email protected]

A company certified by TÜV SÜD

in accordance with DIN EN ISO 9001, DIN
EN ISO 14001, DIN EN ISO 13485 and SCC

Содержание GENO-flushing compressor 1988 K

Страница 1: ...63 inter Gr nbeck Wasseraufbereitung GmbH Josef Gr nbeck Strasse 1 89420 Hoechstaedt Danube GERMANY Phone 49 9074 41 0 Fax 49 9074 41 100 www gruenbeck com info gruenbeck com A company certified by T...

Страница 2: ...ns 28 1 General installation instructions 2 Installation of the flushing compressor in pipelines 3 Installation of accessories for draining the flushing water 4 Preparation of the drinking water insta...

Страница 3: ...technical progress Reprints translations into foreign languages electronic storage or copying only with explicit written approval of Gr nbeck Wasseraufbereitung GmbH Any type of duplication not autho...

Страница 4: ...P pperl System designation GENO flushing compressor System type 1988 K System number Refer to type designation plate Applicable EC guidelines Machinery Directive 2006 42 EC EMC Directive 2004 108 EC...

Страница 5: ...treatment systems with the required care This operation manual assists you with important information Therefore please read the complete manual before installing operating or maintaining your system...

Страница 6: ...all be void The warranty shall be void if the purchaser uses dosing agents or chemicals supplied by other manufacturers and if the quality and composition of such dosing agents or chemicals is beyond...

Страница 7: ...persons who have been expressly authorised by Gr nbeck Tasks with this symbol may only be performed by qualified electrical experts according to the VDE guidelines or according to the guidelines of a...

Страница 8: ...zardous to health due to contaminated drinking water Have the system installed and operated by a specialist company The operation manual must be strictly adhered to Inspections and maintenance must be...

Страница 9: ...es 10 Ear protection must be used when working with the flushing compressor 11 Depressurise the pressure vessel via the drain valve prior to transporting the flushing compressor 12 Do not make any cha...

Страница 10: ...ore the system next to objects which radiate a lot of heat 6 Disposal of used parts and materials Used parts and materials are to be disposed of or made available for recycling purposes according to t...

Страница 11: ...of flushing and then depending on water hardness the implementation of measures to prevent lime scale On the other hand there are sanitation measures such as sanitation flushing disinfection the remo...

Страница 12: ...properly planned set up and operated drinking water installation In particular the drinking water installation can become contaminated when newly constructed and during repairs Contamination with path...

Страница 13: ...the generally recognised codes of practice the microbiological sound quality of the drinking water is ensured at the withdrawal point In particular the following must be ensured Operation as intended...

Страница 14: ...late Queries and orders can be processed more quickly if you quote the data on the type designation plate fig C 1 of your flushing compressor Please amend the serial number in the overview below in or...

Страница 15: ...r compressed air vessel 3 Compressed air vessel 10 Solenoid valve 17 Compressed air vessel condensate drain valve 4 Type designation plate 11 Non return valve 18 Safety valve 5 Dosing connection for o...

Страница 16: ...er Created KONS gmei mrie G BA 151963 INTER_GENO SPUELKOMP 1988_K DOC 16 3 Function m3 h 8 8 1 Pulse display 4 Disinfection 2 Flow display 5 Water air mix 3 Continuous air blast ON OFF 6 Compressed ai...

Страница 17: ...shing compressor is used Continuous air blast In order to increase the efficiency of cleaning this function can be connected to the water air mix e g with sanitation flushing Disinfection For system d...

Страница 18: ...f corroded and silted up pipes lines prior to mineral dosing of silted up floor heating systems system disinfection Disinfection of drinking water installations as per DIN EN 806 4 and DVGW work sheet...

Страница 19: ...ended minimum flow speed of 0 5 m s up to DN 50 use of a flushing compressor with DN 65 and 80 parallel connection of two flushing compressors with DN 80 parallel connection of up to three flushing co...

Страница 20: ...ad Max water flow m h 5 Working water temperature recommended bar 1 5 4 5 Connection for compressed air quick acting coupling connector Nominal pressure PN 10 Performance data Compressor aggregate bar...

Страница 21: ...or installation downstream of the entrance filter e g for integration of the flushing compressor dosing system softening or as an intermediate piece for rinsing longer pipelines screen connections and...

Страница 22: ...filter with connection set for assembly of the fine filter on the flushing compressor inlet Connection set for system divider for assembly of an optional system divider DN25 32 on the flushing compre...

Страница 23: ...lete and packed in cardboard box 160 442 Note For system disinfection we recommend the independent and mobile dosing system MOBIdos order no 160 150 which comes complete with a system divider and is s...

Страница 24: ...shing fittings to perform the flushing The closing plugs are made up of two parts a base body and screw cap both of which are made of brass with a dirt repellent plastic coating The small diameter of...

Страница 25: ...rts a shut off ball fitting and screw off tube connection both of which are made of chrome plated brass Thanks to the ball type shut off valve a large and free cross section for the flushing is availa...

Страница 26: ...flushing water calming tank Thanks to the integrated free outlet safe separation of the drinking water installation and the drain is ensured and back suction is prevented Individuals at the withdrawal...

Страница 27: ...n filter for the compressor aggregate 151 665e Filter insert for the flushing air pressure regulator 899 50 943 7 4 Spare parts Spare parts and consumables are available from the representatives respo...

Страница 28: ...observed Note For the installation of the flushing compressor with accessories see chapter C the relevant operation manuals must also be followed Note Prior to using the flushing compressor it may be...

Страница 29: ...egulations Warning Risk of infection due to germ infested water In stagnant water germs can multiply beyond safe limits Ensure good hygiene when working on and with the flushing compressor Always drai...

Страница 30: ...an adjusting piece should be fitted immediately downstream of the filter see chapter C accessories in order when commissioning to have the option of temporarily connecting the relevant devices such a...

Страница 31: ...ressor is integrated into the installation using the flexible connection tubes included in the scope of supply Note The information on flow direction must be followed when installing the flushing comp...

Страница 32: ...used for each flushing operation For this connection type the parts for the nominal widths 1 and 1 are included in the connection fitting cases 2 In each case the installation length is 100 mm Replace...

Страница 33: ...on length of these fittings is variable and in conjunction with the connection bracket they can be used as of an installation length of approx 175 mm As of an installation length of approx 300 mm conn...

Страница 34: ...ed KONS gmei mrie G BA 151963 INTER_GENO SPUELKOMP 1988_K DOC 34 With longer distances installation without a connection bracket e g in place of a 1 and 2 adjusting piece with 330 mm Fig D 5 Installat...

Страница 35: ...parallel connection of 2 or 3 flushing compressors The installation length of these fittings is variable As of an installation length of approx 300 mm the connection pipes can be fitted directly on t...

Страница 36: ...and cap nut G 2 on the flushing compressor On the inlet side of the system divider install the insert 1 24 mm with cap nut G 2 Fig D 7 Example of assembly of the system divider on the flushing compres...

Страница 37: ...free outlet As per DVGW work sheet W 557 when flushing with a mixture of air and water the withdrawal points must be fitted with the relevant equipment in order to separate the air from the flushing w...

Страница 38: ...0 Example of installation of the flushing water calming tank with floor drain Fig D 11 Example of installation with toilet bowl Fig D 12 Withdrawal point on bath fitting with closing plug and flushing...

Страница 39: ...e before flushing Particularly with sanitation flushing any new angle valves and spare parts for the fittings which may be required can be kept in reserve and the customer can be informed of their nec...

Страница 40: ...hot water line in the same way as described in point 8 Then Close the withdrawal points 1 Open the shut off valve on the outlet tube 2 and flush the circulation line If in larger installations shut o...

Страница 41: ...low the air bubble expands too quickly and consequently the water and air are unmixed which reduces the effectiveness of cleaning 7 Determine the flushing sections Depending on the size of the install...

Страница 42: ...argest nominal diameter of the piping in the flushed section DN 25 32 40 50 65 80 100 Inches 1 1 1 2 2 3 4 The following thus applies for flushing with a minimum flow rate of 0 5 m s Recommended minim...

Страница 43: ...ablished as far as possible System disinfection is only a long term solution if the causes of contamination are remedied Otherwise the success hereof is only short term As per DVGW work sheet W 557 th...

Страница 44: ...ectant is done in a volume controlled manner upstream of the system section to be disinfected The GENO flushing compressor 1988 K is installed in the same way as in the installation examples in fig D...

Страница 45: ...ructions of the manufacturers of the parts used in the installation as well as observance of the local conditions and regulations 2 Flushing of pipes with a water air mix 1 Close all withdrawal points...

Страница 46: ...t 2 minutes Flushing can be concluded one particles are no longer flushed out of the withdrawal points and clear water emerges 9 Once the necessary flushing parameters have been achieved the withdrawa...

Страница 47: ...nstructions and information on disposal of the disinfectant used are to be observed and the designated personal protective equipment is to be worn Warning The dosing system DM SK as well as the access...

Страница 48: ...ork sheet W 557 Size of the GENODOS pump Dosing pump setting Stroke setting Operat ing mode Facto r GENO Chlor A 50 mg l Flushing compressor DM SK 10 40 37 0 0 GENO perox 50 mg l Flushing compressor D...

Страница 49: ...a water air mix the flushing compressor is additionally integrated between the system divider and the floor heating system inlet flow Gr nbeck recommends firstly completely emptying the floor heating...

Страница 50: ...ing of floor heating systems with water and a mixture of water and air Attention The flushing tube to the drain must be secured during flushing as the water flows out in a pressurised and pulsating ma...

Страница 51: ...onnections remove any remaining water and drain off the condensate on the flushing compressor also see chapter 11 point 2 care work Refit and check the heating system in a technically correct manner F...

Страница 52: ...C must be observed Danger Before performing any maintenance or care work on the flushing compressor this must be disconnected from the mains depressurised and effectively shut off and protected from...

Страница 53: ...0 A fuse Ambient temperature is too low Do not operate the flushing compressor below 5 C If the flushing compressor is undercooled without connection voltage wait until the temperature has adjusted No...

Страница 54: ...operational errors the operation log helps to identify possible error sources and verifies the proper monitoring of the flushing compressor Notes A maintenance contract ensures that all the required m...

Страница 55: ...the condensation drainage valve on the compressed air vessel points downwards and keep this open until only air comes out Drain off the condensation via the flushing compressor s flushing air pressure...

Страница 56: ...rvice authorised service company Once per month or more frequently depending on how dirty the ambient air is if the system is only used periodically once per year Replace the air suction filter on the...

Страница 57: ..._____________ ________________________________________________ Company Name Date Signature Inspection Maintenance Repair Air suction filter on the compressor aggregate replaced Filter insert on the pr...

Страница 58: ..._____ ________________________________________________ Company Name Date Signature Inspection Maintenance Repair Air suction filter on the compressor aggregate replaced Filter insert on the pressure r...

Страница 59: ..._____ ________________________________________________ Company Name Date Signature Inspection Maintenance Repair Air suction filter on the compressor aggregate replaced Filter insert on the pressure r...

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