Troubleshooting
313997A
81
D1A1
Setpoint Not
Reached
The set point was not reached
and the pump was shutdown
Deviation
Material restriction too
high for requested flow
Reduce flow request
D2A1
Setpoint Not
Reached
The set point was not reached Deviation
Pump cannot reach the
requested pressure
Increase restriction in the system
Pump cannot reach the
requested flow
Decrease restriction in the system
D3A1
Setpoint
Exceeded
The set point was exceeded
Deviation
System underwent a
change that caused a
large drop in restriction
(such as new orifices)
Erase learned System Data, found in the setup
screens under calibration
No material in pumps
Make sure the material lines are open and have
proper feed pressure
P4A1
Red Pressure
Shutdown
The material pump pressure
exceeded the maximum
operating pressure as defined
in the setup screens
Alarm
Dispense valve failed to
open
Check to make sure the dispense valve is properly
configured and connected to the MCM
P4B2
Blue
Pressure
Shutdown
Alarm
Bad dispense valve
Replace dispense valve
Restriction in the
material lines
Check to ensure there is no blockage
Invalid maximum
pressure defined
Make sure the requested pressure is within the max
operating pressure, which can be found on the setup
screen System 1
Orifices blocked
Clear blockage
Hose blocked
Clear blockage or replace hose as necessary
Dispense valve failed to
open
Check to make sure the dispense valve is properly
configured and connected to the MCM
DFA1
Pump Not
Parked
The pump failed to reach the
park position
Deviation
Orifices blocked
Clear blockage
Hose blocked
Clear or replace hose as necessary
Dispense valve failed to
open
Check to make sure the dispense valve is properly
configured and connected to the MCM
F7D1
Pump Failed
to Stall
When the pump tried to stall to
pressure the pump traveled
more than it should in normal
operation (only applies to
dead-headed system)
Deviation
Failure of the dispense
valve
Ensure the valve has a proper air supply and seals
properly. If not, service the valve as necessary.
Material leak
Visually inspect the machine and hoses for sign of
leakage. NOTE: This error will display after 2 full
piston strokes so the leak will be substantial.
Out of material
Fill tanks
WSD0
Invalid Gel
Timer
Definition
The shot that was entered for
the gel timer is not a valid shot.
This must be fixed before the
gel timer will function properly
Deviation
Gel timer shot is below
the minimum dispense
amount or set for a
invalid pressure/flow
Select a different shot or modify existing shot data
The MCM has
determined that the gel
timer shot will not be able
to be executed based
parameters entered in
the ADM
If you are certain that the shot is within parameters,
try running the Learn Mode routine found in the setup
screen Calibration. If the error persists, a gel shot with
reduced control parameters is required.
DDA1
Red Pump
Cavitation
Cavitation was detected on the
given pump
Deviation
Insufficient material
being supplied or
insufficient material
pressure on feed system
Verify that incoming ball valves are open
DDB2
Blue Pump
Cavitation
Deviation
Verify that feed pumps are supplying material
Debris or packout in the
incoming fluid filter
Inspect filter for debris of filler packout and clean or
replace as necessary
P400
Thermal
Pressure
Rise
Pressure has risen to an
unsafe level due to thermal
expansion of materials. All
conditioning zones have
automatically been turned off.
Deviation High pressure
Open the dispense valve manually or open the valves
to bleed pressure
Error
Code
Error Name
Error Description
Error
Type
Cause
Solution
