background image

48

S

YSTEM

 T

ROUBLESHOOTING

NOTE:

 Refer to the instructions accompanying the ComfortNet

compatible outdoor AC/HP unit for troubleshooting information.

Refer to the Troubleshooting Chart in the back of this manual for
a listing of possible furnace error codes, possible causes and
corrective actions.

N

ORMAL

 S

EQUENCE

 

OF

 O

PERATION

P

OWER

 U

P

The normal power up sequence is as follows:

115 VAC power applied to furnace.

Integrated control module performs internal checks.

Integrated control module displays 

88888     88888

 on dual 7-segment

display LED’s.

Integrated control module monitors safety circuits
continuously.

Furnace awaits call from thermostat. Dual 7-segment LED’s
display 

OOOOO

 while awaiting call from thermostat.

H

EATING

 M

ODE

The normal operational sequence in heating mode is as follows:

R and W1 (or R and W1/W2) thermostat contacts close,
initiating a call for heat.

Integrated control module performs safety circuit checks.

Induced draft blower is energized on high speed for a 15-
second prepurge.  Humidifier terminal is energized with
induced draft blower.

Induced draft blower steps to low speed following prepurge.
Low stage pressure switch contacts are closed.

LED

Description

Off   

Normal condition 

Red 

Communications 

LED 

1 Flash 

Communications 
Failure 

2 Flashes   Out-of-box reset 

Green Receive 

LED 

Off •Nopower

•Communications

error 

1 Steady 

Flash 

No network 

found 

Rapid 

Flashing

Normal network 
traffc 

On Solid 

Data 1/ Data 2 
miss-wire

Possible Cause

Corrective Action

Comments

None  

None  None 

Communications 
Failure 

•Depress Learn Button 

•Verify that bus BIAS and 

TERM dipswitches are in 
the ON position. 

•Depress once quickly for 

a power-up reset 

•Depress and hold for 2 

seconds for an out-of-box 
reset

•Control power up 

•Learn button depressed 

 None 

 None 

•No power to furnace

•Open fuse 

•Communications error 

•Check fuses and circuit 

breakers; replace/reset

•Replace blown fuse

•Check for shorts in low 

voltage wiring in furnace/
system

•Reset network by 

depressing learn button 

•Check data 1/ data 2 

voltages 

•Turn power OFF prior to 

repair  

•Broken/ disconnected 

data wire(s)  

•Furnace is installed 

as a legacy/ traditional 
system 

•Check communications 

wiring (data 1/ data 2 
wires)  

•Check wire connections 

at terminal block

•Verify furnace installation 

type (legacy/ traditional 
or communicating) Check 
data 1/ data 2 voltages 

•Turn power OFF prior to 

repair  

•Verify wires at terminal 

blocks are securely 
twisted together prior to 
inserting into terminal 
block

•Verify data1 and data 

voltages as described 
above

Control is “talking” on 
network as expected 

None

 None 

•Data 1 and data 2 wires 

reversed at furnace, 
thermostat, or CT™ 
compatible outdoor AC/
HP 

•Short between data 1 

and data 2 wires

•Short between data 1 

or data 2 wires and R 
(24VAC) or C (24VAC 
common) 

•Check communications 

wiring (data 1/ data 2 
wires)  

•Check wire connections 

at terminal block

•Check data 1/ data 2 

voltages 

•Turn power OFF prior to 

repair  

•Verify wires at terminal 

blocks are securely 
twisted together prior to 
inserting into terminal 
block

•Verify data1 and data 

voltages as described 
above

Содержание ComfortNet CVC9 Series

Страница 1: ...ustomer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay special attention to all safety warnings Often during installation or repair it is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product sa...

Страница 2: ...RIALS AND JOINING METHODS 13 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 15 NON DIRECT VENT SINGLE PIPE PIPING 17 DIRECT VENT DUAL PIPE PIPING 18 VENT INTAKE TERMINATIONS FOR INSTALLATION OF MULTIPLE DIRECT VENT FURNACES 20 CONCENTRIC VENT TERMINATION 20 SIDE WALL VEN...

Страница 3: ...INPUT RATE MEASUREMENT NATURAL GAS ONLY 39 TEMPERATURE RISE 40 CIRCULATOR BLOWER SPEEDS 40 BLOWER HEAT OFF DELAY TIMINGS 42 COMFORTNET SYSTEM 43 OVERVIEW 43 AIRFLOW CONSIDERATIONS 43 FOSSIL FUEL APPLICATIONS 43 CTK0 WIRING 44 COMFORTNET SYSTEM ADVANCED FEATURES 44 FURNACE ADVANCED FEATURES MENUS 45 THERMOSTATE 47 DIAGNOSTICS 47 NETWORK TROUBLESHOOTING 47 SYSTEM TROUBLESHOOTING 48 NORMAL SEQUENCE O...

Страница 4: ...E A LICENSE TO INSTALL OR SERVICE HEATING AND AIR CONDITIONING EQUIPMENT WARNING Table of Contents MAINTENANCE 51 ANNUAL INSPECTION 51 FILTERS 51 BURNERS 51 INDUCED DRAFT AND CIRCULATOR BLOWERS 51 CONDENSATE TRAP AND DRAIN SYSTEM QUALIFIED SERVICER ONLY 51 FLAME SENSOR QUALIFIED SERVICER ONLY 51 FLUE PASSAGES QUALIFIED SERVICER ONLY 52 BEFORE LEAVING AN INSTALLATION 52 REPAIR AND REPLACEMENT PARTS...

Страница 5: ...ITIONAL ASSISTANCE OR INFORMATION CONSULT A QUALIFIED INSTALLER SERVICER AGENCY OR THE GAS SUPPLIER WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT TRY TO LIGHT ANY AP...

Страница 6: ...o not touch ungrounded objects etc Ifyoucomeincontactwithanungrounded object repeat step 2 before touching control or wires 4 Discharge your body to ground before removing a new control from its container Follow steps 1 through 3 if installing the control on a furnace Return any old or new controlstotheircontainersbeforetouchinganyungrounded object TOTHEINSTALLER Before installing this unit please...

Страница 7: ... is op tional and the furnace can be vented as a Non directvent singlepipe centralforcedairfurnacein which combustion air is taken from the installation area or from air ducted from the outside or Directvent dualpipe centralforcedairfurnace inwhich allcombustionairsupplieddirectlytothefurnaceburners through a special air intake system outlined in these instructions This furnace may be used as a co...

Страница 8: ... condensate flows downwards to the drain Do not locate the furnace or its condensate drainage system in any area subject to below freezing temperatures without proper freeze protection Refer to CondensateDrainLinesandTrapforfurtherdetails Ensure adequate combustion air is available for the furnace Improper or insufficient combustion air can exposebuildingoccupantstogascombustionproducts that could...

Страница 9: ...ncertified Theminimum clearanceinformationforthisfurnaceisprovidedontheunit sclear ance label These clearances must be permanently maintained Clearancesmustalsoaccommodateaninstallation sgas electri cal and drain trap and drain line connections If the alternate combustionairintakeorvent flueconnectionsareusedadditional clearancemustbeprovidedtoaccommodatetheseconnections RefertoVent FluePipeandCom...

Страница 10: ...he back of the furnace Contact your distributor for proper airflow requirements and number of required ductwork connec tions Refer to Recommended Installation Positions figure for appropriate installation positions ductwork connections and re sulting airflow arrangements 2 Inspect the venting system for proper size and horizon tal pitch as required by the National Fuel Gas Code ANSI Z223 1 or the ...

Страница 11: ...changerandinduceddraftblower Forproperfluepipedrainage thefurnacemustbelevellengthwisefromendtoend Thefurnace should also be level from back to front or have a slight tilt with the access doors downhill approximately 3 4 inches from the back panel Theslighttilt allowstheheatexchangercondensate gen eratedintherecuperatorcoil toflowforwardtotherecuperatorcoil frontcover ALTERNATEVENT FLUEANDCOMBUSTI...

Страница 12: ...or propane gas and or high altitude installa tions The indicated kits must be used to insure safe and proper furnaceoperation Allconversionsmustbeperformedbyaquali fiedinstaller orserviceagency VENT FLUE PIPE COMBUSTION AIR PIPE FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN BODILY INJURY OR DEATH CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS GIVEN IN THIS SECTION WARNING UPON COMPLETION OF THE F...

Страница 13: ...ortedtoprohibitsag ging jointseparation and ordetachmentfromthefurnace Hori zontalrunsofvent fluepipingmustbesupportedeverythreetofive feet and must maintain a 1 4 inch per foot downward slope back towardsthefurnace toproperlyreturncondensatetothefurnace s drain system Allowances should be made for minor expansion and contraction due to temperature variations For this reason particular care must b...

Страница 14: ...nstalled on the combus tionairintake coupling toguardagainstinadvertentblockage Vent Termination Clearances NOTE InCanada theCanadianFuelGasCodetakesprecedence overtheprecedingterminationrestrictions CANADIANVENTINGREQUIREMENTS In Canada venting must conform to the requirements of the cur rentCAN CSA B149 1 05InstallationCode UseonlyCSA listed ULC S636complianttwo orthree inchdiameterPVCorABSpipe ...

Страница 15: ...ft blower and the vent fluepipe 3 UpflowandCounterflowunits Removethevent fluepipefromthefurnace 4 Cut the vent flue pipe 3 75 inches from the flanged end of the pipe see Vent Flue Pipe Cuts figure The section of pipe attached to the coupling will reach through the side panel to the induced draft blower Discard remaining pipe andelbows Counterflowunits Cut the vent flue pipe 3 75 inches from the b...

Страница 16: ... with the plastic plug included in the drain kit bag 4 With the gasket facing the cabinet side panel and the flange sflatspotfacingforward securethecombustionair intakecouplingtothecabinetusingthescrewsremovedin step 1 or with field supplied 3 8 8 self drilling screws BE SURE NOT TO DAMAGE INTERNAL WIRING OR OTHER COMPONENTS WHEN REINSTALLING COUPLING AND SCREWS CAUTION 5 For non directventinstall...

Страница 17: ...ngtableforapplicablelength elbows andpipe diameter for construction of the vent flue pipe system of a non directventinstallation Inadditiontothevent fluepipe asingle90 elbow should be secured to the combustion air intake to prevent inadvertent blockage The tee used in the vent flue termination must be included when determining the number of elbows in the piping system 1 2 3 4 5 6 7 8 45 000 2 or 2...

Страница 18: ...Single Pipe MIN 12 FROM WALL 12 TO GROUND OR HIGHEST ANTICIPATED SNOW LEVEL HorizontalTermination SinglePipe _______________________ VENT FLUE TEE 45 ELBOW TURNED DOWN or 90 ELBOW TURNED DOWN 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL 12 MIN HorizontalTermination SinglePipe AboveHighestAnticipatedSnowLevel DIRECTVENT DUALPIPE PIPING Theinletairscreensprovidedintheinstallationinstructionpacket are...

Страница 19: ...ows and or tees used in terminations must be included when determin ing quantity of allowable elbows in the system 2 Number of elbows tabulated are for each Vent Flue Combustion Air Intake pipe 3 Minimum requirements for each Vent Flue Combustion Air Intake pipe is five 5 feet in length and one elbow tee 4 2 1 2 or 3 diameter pipe can be used in place of 2 diameter pipe 5 Increased Clearance Confi...

Страница 20: ...n roof top maintain the same minimum clear ances between the exhaust vent and air intake terminations of adjacentunitsaswiththeexhaustventandairintaketerminations of a single unit If more than one direct vent furnace is to be installed horizontally through a common side wall maintain the clearances as in the following figure Always terminate all exhaust vent outlets at the same elevation and alway...

Страница 21: ...drain hose hook ups Thedraintrapsuppliedwiththefurnacemustbeused Thedrainlinebetweenfurnaceanddrainlocationmust be constructed of 3 4 PVC Thedrainlinebetweenfurnaceanddrainlocationmust maintaina1 4inchperfootdownwardslopetowardthe drain Do not trap the drain line in any other location than at thedraintrapsuppliedwiththefurnace Do not route the drain line outside where it may freeze If the drain li...

Страница 22: ... elbow drain port and secure with silverhoseclamp Angletubeoutwardtowardfrontoffurnace 5 Cut173 4inchesfromthelongendofHoseBanddiscard Secure the remaining hose to Tube 1 with a green hose clamp Route the other end of Hose B to front right side panelgrommethole Fordetailsconcerningmountingofthedraintrap refertoHorizontal DrainTrapMounting 6 Insertshortendofeachoftube2throughsidepanelgrommet holes ...

Страница 23: ...ountedrubberelbow Discardcutportion 5 InsertTube1intorubberelbowdrainportandsecurewitha silver hose clamp Angle tube toward trap 6 Cut173 4inchesfromthelongendofHoseBanddiscard 7 Secure straight end of Hose B to exposed end of Tube 1 with a green hose clamp Route hose toward right side panelgrommetholes 8 InsertshortendofoneTube2throughrearrightsidepanel grommet drain hole Secure tube to HoseAwith...

Страница 24: ... length to cut Secure remaininghosetoTube1withagreenhoseclamp Route other end of Hose B to front left side panel grommet hole NOTE Longhose B mustalwaysbeconnectedtoTube1and the elbow and not on the front cover 6 InsertshortendofeachTube2throughsidepanelgrommet holes Secure tubes to Hose A and Hose B with green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and th...

Страница 25: ...ug left unused pressure tap with plug removed from right side 2 Secure Hose A to front cover drain tap with a red hose clamp Routehosetorearright down sidepanelgrommet holes 3 Cut 1 4 inch from the end of the drain port on the rubber elbow and discard 4 InsertTube1intorubberelbowdrainportandsecurewith a silver hose clamp Angle tube outward toward front of furnace 5 Cut173 4inchesfromthelongendofHo...

Страница 26: ...he induced draft blower housing 6 Cut 5 1 2 inches straight length from the long end of each Tube 2 and discard radius ends 7 Insert approximately one inch of each Tube 2 through left side panel grommet hole Secure tubes to Hose A and Hose B with a green hose clamps NOTE Tube must reach bottom of trap Ensure hoses and tubes maintain a downward slope for proper drainage and that they are not kinked...

Страница 27: ...rved when making field connections Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a right side left side for counterflows electrical connection with the junction box located inside the burner compartment To make electrical connections through the opposite side of the furnace the junc tion box must be relocated to the other sid...

Страница 28: ...ted between Y1 and Y2 at the furnace control in order to achieve the desired single stage cooling airflow Use of ramping profiles and dehumidification features require a jumper between Y1 and O and Y1 and DEHUM respectively NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the out door unit is a part of the ComfortNet family of equipment AND is wired as a non commun...

Страница 29: ...hisset thedehumidifyfunctionisenabledduringa combinationcallforcooling T Stat anddehumidification DEHUM Stat 1 2 DEHUM TRIM ENABLE Move to the ON position to enable dehumidification ON OFF S5 FOSSILFUELAPPLICATIONS This furnace can be used in conjunction with a heat pump in a fossilfuelapplication Afossilfuelapplicationreferstoacombined gas furnace and heat pump installation which uses an outdoor ...

Страница 30: ...owered anytimethepressureswitchisclosed Toconnect24VACHUM connectthe24VAClineofthehumidifiertothe5 brownwire The connection can be made by either stripping the wire and using a wire nut or by using a field supplied quick connect terminal The wiring must conform to all local and national codes Connect the COMsideofthehumidifiertotheCterminalonthefurnacecontrol board or to the COM side of the 24 VAC...

Страница 31: ...conversion kit must be applied for propanegasinstallations RefertothePropaneGasand orHigh Altitude Installations for details Consult the furnace Specification Sheet for a listing of appro priate kits The indicated kits must be used to insure safe and properfurnaceoperation Allconversionsmustbeperformedbya qualifiedinstaller orserviceagency GAS VALVE This unit is equipped with a 24 volt gas valve c...

Страница 32: ...is 375 in lbs excessive over tightening may damagethegasvalve Install a manual shutoff valve between the gas meter and unit within six feet of the unit If a union is installed the union must be downstream of the manual shutoff valve betweentheshutoffvalveandthefurnace Tighten all joints securely Connect the furnace to the building piping by one of the followingmethods Rigid metallic pipe and fitti...

Страница 33: ...rom the gas valve to reach the outside of the cabinet must be supplied Coupling 90degreeelbow 2 inch close nipple 90degreeelbow Straightpipe withagroundjointunion toreachtheexterior ofthefurnace Therigidpipemustbelongenoughtoreach theoutsideofthecabinetsoastosealthegrommetcabinet penetration Asemi rigid connector to the gas piping can be used outside the cabinet per local codes GAS PIPING CHECKS B...

Страница 34: ... 200 5 300 8 300 3 200 7 500 20 500 1 100 220 3 700 5 800 2 200 4 200 30 400 920 2 000 2 900 4 700 1 800 4 000 40 370 850 1 700 2 700 4 100 1 600 3 700 50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 100 150 190 430 830 1 300 2 100 830 1 900 175 170...

Страница 35: ...upply duct Positive Pressure 3 The difference between the two numbers is 4 w c Example static reading from return duct 1 w c static reading from supply duct 3 w c total external static pressure on this system 4 w c NOTE Both readings may be taken simultaneously and read directly on the manometer if so desired If an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furn...

Страница 36: ...illcausereducedairflow RefertoMinimumFilterAreatablestodeterminefilterarearequire ments 600 800 1000 1200 1400 1600 1800 2000 0453__X 207 207 240 288 0704__X 318 318 336 384 0905__X 413 413 413 432 480 1155__X 437 437 437 432 480 600 800 1000 1200 1400 1600 1800 2000 0714__X 316 316 336 384 0915__X 409 409 409 432 480 1155__X 430 430 430 432 480 Input__Airflow UPFLOW COOLING AIRFLOW REQUIREMENT CF...

Страница 37: ... then smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the Safety Instructions on page 5 of this manual If you do not smell gas after five minutes move the furnace gas valve manual control to the ON position 8 Replacetheburnercompartmentdoor 9 Openthemanualgasshutoffvalveexternaltothefurnace 10 Turnontheel...

Страница 38: ... Regulator Adjust Regulator Vent Outlet Pressure Boss Open to Atmosphere On Off Switch High Fire Coil Terminal HI Coaxial Coil Terminal M Common Terminal C White Rodgers Model 36G54 Connected to Manometer Gas Valve On Off Selector Switch Regulator Vent High Fire Regulator Adjust Low Fire Regulator Adjust HoneywellModelVR9205 Two Stage i Manometer Manometer Hose Common Terminal C High Fire Coil Ter...

Страница 39: ...heManifoldGasPressure tableshownbelow 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure Replaceregulatorcoverscrew 9 Close thermostat R and W2 contacts to provide a call for high stage heat 10 Remove regulator cover screw from the high HI outlet pressure regulator adjust tower...

Страница 40: ...fully or partially open position 2 Placethermometersinthereturnandsupplyductsasclose to the furnace as possible Thermometers must not be influenced by radiant heat by being able to see the heat exchanger 3 Subtract the return air temperature from the supply air temperature to determine the air temperature rise Allow adequatetimeforthermometerreadingstostabilize 4 Adjust temperature rise by adjusti...

Страница 41: ... positions and theircorrespondingtaps VerifyCFMbynotingthenumber displayed on the dual 7 segment LED display 6 Themulti speedcirculatorbloweralsooffersseveralcustom ON OFF ramping profiles These profiles may be used to enhancecoolingperformanceandincreasecomfortlevel TherampingprofilesareselectedusingDIPswitchesS4 1 2 Refer to the following figure for switch positions and theircorrespondingtaps Re...

Страница 42: ...the ADJUST is set to plus Thefourheatingspeedsavailableare APlus B Plus C Plus and D Plus A Plus has a rise of 46 F for both stages which is within the 30 60 F rise range for the MVC950704CX This setting will keep electrical consumption to a minimum Set the Heat speed DIP switches to A 3 4 A OFF OFF B ON OFF C OFF ON D ON ON Switch Bank S4 Heating Airflow DIP Switch No Indicates factory setting 8 ...

Страница 43: ...it to the ECM motor If the outdoor unit or thermostat is respon sible for determining the demand it calculates the demand and transmits the demand along with a fan request to the indoor unit The indoor unit then sends the demand to the ECM motor The table below lists the various ComfortNet systems the operating mode and airflow demand source System System Operating Mode Airflow Demand Source Cooli...

Страница 44: ...ns NOTE Use of a transformer is recommended if installing a dual fuel fossil fuelsystem Failuretousethetransformerintheoutdoor unitcouldresultinoverloadingofthefurnacetransformer 1 2 R C 1 2 R C CTK0 Thermostat ComfortNet Compatible Furnace Integrated Control Module ComfortNet Compatible AC HP Integrated Control Module 40VA Transformer 208 230 VAC 24 VAC 1 2 R C System Wiring using Two Wires betwe...

Страница 45: ...most recent furnace fault For display only Fault 3 FAULT 3 Next most recent furnace fault For display only Fault 4 FAULT 4 Next most recent furnace fault For display only Fault 5 FAULT 5 Next most recent furnace fault For display only Fault 6 FAULT 6 Least recent furnace fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated fa...

Страница 46: ...25 2 50 3 75 4 100 of maximum airflow SET UP Submenu Item Indication for Display Only not User Modifiable Mode MODE Displays the current furnace operating mode CFM CFM Displays the airflow for the current operating mode STATUS Submenu Item User Modifiable Options Comments Cool Airflow CL CFM 18 24 30 36 42 48 or 60 default is 18 Selects the airflow for the non communicating compatible single stage...

Страница 47: ...c signals The signals and transmission lines are referred to as data 1 and data 2 Each transmission line is biased to approximately 2 5Vdc During data reception transmission the data lines vary between 5V and ground When data 1 is in creasing towards 5V data 2 is decreasing towards ground and when data 1 is decreasing towards ground data 2 is increasing towards 5V Typically the data 1 line is appr...

Страница 48: ...wire Possible Cause Corrective Action Comments None None None Communications Failure Depress Learn Button Verify that bus BIAS and TERM dipswitches are in the ON position Depress once quickly for a power up reset Depress and hold for 2 seconds for an out of box reset Control power up Learn button depressed None None No power to furnace Open fuse Communications error Check fuses and circuit breaker...

Страница 49: ... of closed low stage pressure switch contacts Gasvalveopensatendofigniterwarmupperiod delivering gas to burners and establishing flame Integrated control module monitors flame presence Gas valvewillremainopenonlyifflameisdetected Ifthethermostatcallisforlowheat gasvalveandinduced draftblowerwillcontinueonlowstage Ifthecallisforhigh heat thegasvalveandinduceddraftblowerwillchangeto highstage Circul...

Страница 50: ... discharge can adversely affect electrical components Usethefollowingprecautionsduringfurnaceinstallationandser vicing to protect the integrated control module from damage By putting the furnace the control and the person at the same elec trostatic potential these steps will help avoid exposing the inte grated control module to electrostatic discharge This procedure is applicable to both installed...

Страница 51: ...tralreturnregister orasidepanelexternalfilterrack upflowonly Amediaairfilteror electronicaircleanercanbeusedasanalternatefilter Followthe filter sizes given in the Recommended Minimum Filter size table toensureproperunitperformance To remove filters from an external filter rack in an upright upflow installation follow the directions provided with external filter rack kit HORIZONTAL UNIT FILTER REM...

Страница 52: ...obtainsufficientcleaning Repeat foreachtube 9 Cleanresiduefromfurnaceusingavacuumcleaner 10 Replacethepartsremovedinthepreviousstepsinreverse order 11 Turn on electrical power and gas to furnace Check for leaksandproperunitoperation 12 Severe heat exchanger fouling is an indication of an operationalproblem Performthecheckslistedin Startup Procedure and Adjustments to reduce the chances of repeated...

Страница 53: ...n D On On Add 5 Off Off Minus 5 On Off Add 10 Off On Minus 10 On On A Off Off B On Off C Off On D On On A Off Off B On Off C Off On D On On Disabled Off Enabled On Disabled Off Enabled On 25 Off Off 50 On Off 75 Off On 100 On On Dip Switch S1 Switch Bank Purpose Function Heating Off Delay Thermostat Setup Cooling Airflow Trim S3 S4 Ramping Profile Heating Airflow Continuous Fan S5 Dehum Trim ...

Страница 54: ...t Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message E0 Furnace lockout due to an excessive number of ignition retries 3 total LOCKOUT E0 Failure to establish fame Cause may be no gas to burners front cover pressure switch stuck open bad igniter or igniter alignment improper orifces or coated oxidized or improperly connected fame sensor Loss of fame after establi...

Страница 55: ...ers and ductwork for blockage Clean flters or remove obstruction Check circulator blower speed and performance Correct speed or replace blower motor if necessary Check burners for proper alignment Check fue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check induced draft blower for proper performance Replace if necessary Tighten or correct wiring conn...

Страница 56: ...ed improperly Blocked fue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wiring Inspect pressure switch hose Repair replace if necessary Inspect fue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Check induce...

Страница 57: ...control module has lost communications with circulator blower motor MOTOR COMM b1 Loose wiring connection at circulator motor control leads Failed circulator blower motor Failed integrated control module Tighten or correct wiring connection Check circulator blower motor Replace if necessary Check integrated control module Replace if necessary Turn power OFF prior to repair Replace circulator motor...

Страница 58: ...at scrolls Check Furnace message b7 MOTOR PARAMS b7 Furnace operates at reduced performance or Integrated control module LED display provides b9 error code b9 LOW ID AIRFLOW B9 Blocked filters Restrictive ductwork Undersized ductwork Check filters for blockage Clean filters or remove obstruction Check ductwork for blockage Remove obstruction Verify all registers are fully open Verify ductwork is a...

Страница 59: ...ED 115 VAC POLARITY DATANOT YET ON NETWORK INVALID MEMORYCARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMMUNICATION ERROR BLOWER HP MIS MATCH BLOWER MOTOR OPERATING IN POWER TEMPERATURE OR SPEED LIMIT BLOWER MOTOR CURRENT TRIP OR LOST ROTOR BLOWER MOTOR LOCKED ROTOR OVER UNDER VOLTAGE TRIP OR OVER TEMPERATURE TRIP INCOMPLETE PARAMETERS SENT TO MOTOR LOW INDOOR AIRFLOW LOW STAGE COOL HIGH STAGE COOL L...

Страница 60: ...SET ROLLOUT LIMIT CONTROLS SINGLE CONTROL ON 45 kBTU GY GRAY RD RED OR 1 WH AUTO RESET PRIMARY LIMIT CONTROL NO WH BR BL GN 3 LOW VOLTAGE FIELD FIELD GND FIELD SPLICE SWITCH PRESS WH 115 JUNCTION BOX 1 AND GROUNDED RD BL 1 TO UNIT MUST BE VAC C FRONT COVER PRESSURE SWITCH GR GN GREEN FLAME SENSOR LOW FIRE PRESSUR E SWITCH 1 COLOR CODES 4 UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N E C AND L...

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