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Printed in U.S.A.

441 01 2314 06   July 2010

INSTALLATION INSTRUCTIONS

80% Single Stage, Downflow, 

Category I, Gas Furnace

C8DNL, H8DNL, T8DNL

These instructions must be read and understood completely before attempting installation.

Safety Labeling and Signal Words

DANGER, WARNING, CAUTION, and NOTE

The signal words 

DANGER, WARNING

,

CAUTION

,

 

and

 NOTE 

are used to identify levels of

hazard seriousness. The signal word

 DANGER 

is

only used on product labels to signify an immediate

hazard. The signal words 

WARNING

CAUTION

,

and 

NOTE

 will be used on product labels and

throughout this manual and other manual that may

apply to the product.

DANGER

 

 Immediate hazards which will result in

severe personal injury or death.

WARNING

 

 Hazards or unsafe practices which

could result in severe personal injury or death.

CAUTION 

 Hazards or unsafe practices which

may result in minor personal injury or product or

property damage.

NOTE 

 Used to highlight suggestions which will

result in enhanced installation, reliability, or

operation.

!

WARNING

Signal Words in Manuals

The signal word 

CAUTION

 is used throughout

this manual in the following manner:

!

CAUTION

Signal Words on Product Labeling

Signal words are used in combination with

colors and/or pictures or product labels.

The signal word 

WARNING

 is used throughout

this manual in the following manner:

Safety

alert symbol

When you see this symbol on the unit and in

instructions or manuals, be alert to the

potential for personal injury.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

2

. . . . . . . . . . . . . . . . . . .

Safe Installation Requirements

3

. . . . . . . . . . . . . . . . . .

INSTALLATION

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Combustion & Ventilation Air

6

. . . . . . . . . . . . . . . . . . . .

Gas Vent Installation

9

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Venting (Horizonta)

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Venting (Chimney Adapter)

12

. . . . . . . . . . . . . . . . . . . . .

Gas Supply and Piping

15

. . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Wiring

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ductwork and Filter

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checks and Adjustments

23

. . . . . . . . . . . . . . . . . . . . . . .

Furnace Maintenance

27

. . . . . . . . . . . . . . . . . . . . . . . . . .

Sequence of Operation & Diagnostics (*8DNL)

28

. . . .

Wiring Diagram (*8DNL)

32

. . . . . . . . . . . . . . . . . . . . . . .

International Comfort Products, LLC

Lewisburg, TN 37091 U.S.A.

!

WARNING

PERSONAL INJURY, AND/OR PROPERTY

DAMAGE HAZARD

Failure to carefully read and follow this warning could

result in equipment malfunction, property damage,

personal injury and/or death.

Installation or repairs made by unqualified persons

could result in equipment malfunction, property

damage, personal injury and/or death.

The information contained in this manual is intended for

use by a qualified service technician familiar with safety

procedures and equipped with proper tools and test

instruments.

Installation must conform with local building codes and

with the Natural Fuel Gas Code (NFCG) NFPA 54/ANSI

Z223.1, and National standards of Canada

CAN/CSA

B149.1 and .2 Natural Gas and Propane

Installation Codes.

INSTALLER:

 Affix these instructions on or adjacent to the

furnace.

CONSUMER:

 Retain these instructions for future refer-

ence.

Portions of the text and tables are reprinted from NFPA 54 /ANSI Z223.1

2009

©

, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington,

DC 20001.  This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only  by the standard in its entirety.

Содержание C8DNL

Страница 1: ...injury TABLE OF CONTENTS SAFETY CONSIDERATIONS 2 Safe Installation Requirements 3 INSTALLATION 4 Combustion Ventilation Air 6 Gas Vent Installation 9 Venting Horizonta 10 Venting Chimney Adapter 12 Ga...

Страница 2: ...nformation This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand these signal words DANGER WARNIN...

Страница 3: ...e ON setting ____ Fan Time OFF Setting ___ Manual Gas Shut Off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Calculated Firing Rate See Checks and A...

Страница 4: ...around supply and return air ducts Install correct filter type and size Unit MUST be installed so electrical components are pro tected from direct contact with water Safety Rules Your unit is built to...

Страница 5: ...ible material See Ductwork and Filter Sub base for Com bustible Floors 6 Maintain clearance for fire safety and servicing A front clear ance of 24 609 6mm required and 30 762mm recommen ded for access...

Страница 6: ...ion Line contact is permissible only between lines formed by intersections of top and two sides of furnace jacket and building joists studs or framing DIMENSIONAL INFORMATION Unit Capacity Cabinet Top...

Страница 7: ...gens that will result in safety and performance related problems and may harm the furnace These instances must use only out door air for combustion The following areas or types of structures may cont...

Страница 8: ...Not less than the sum of the areas of all vent connectors in the space The opening shall commence within 12 304 8mm of the top of the enclosure Appliances shall have clearances of at least 1 25 4mm f...

Страница 9: ...0 20 3 150 88 2 4 200 117 6 5 250 147 3 750 105 5 625 157 5 7 500 210 9 375 262 5 11 250 316 0 10 6 300 176 4 8 400 235 2 10 500 294 7 500 210 11 250 315 15 000 420 18 750 525 22 500 632 0 00 NP NP NP...

Страница 10: ...pipe as per mitted by the National Fuel Gas Code Code ANSI Z223 1 NFPA 54 2009 Sections 12 and 13 venting requirements in the United States or the National Standard of Canada Natural Gas and Pro pane...

Страница 11: ...st be lined with either Type B vent sized in accordance with NFGC tables 13 1 or 13 2 or a listed metal lining system sized in accordance with the NFGC Section 13 1 7 for a single appliance or 13 2 20...

Страница 12: ...dryer or water heater vent or other appliance s direct vent intake or exhaust N Clearance to the vent terminal of a dryer vent water heater vent or other appliances direct vent intake or exhaust O Cle...

Страница 13: ...s are for use with ONLY furnaces having a Chimney Adapter Kit number marked on the furnace rating plate WARNING If a clay tile lined masonry chimney is being used and it is exposed to the outdoors bel...

Страница 14: ...vent in a chase If a metal liner or Type B vent is used to line a chimney no other appliance shall be vented into the annular space between the chimney and the metal liner APPLIANCE APPLICATION REQUI...

Страница 15: ...anufacturer s installation instructions CHIMNEY INSPECTION CHART For additional requirements refer to the National Fuel Gas Code ANSI Z223 1 NFPA 54 2009 and ANSI NFPA 211 2006 Chimneys Fire places Ve...

Страница 16: ...ose to the furnace as possible where it is readily ac cessible Refer to Figure 7 FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Use wrench to h...

Страница 17: ...rnace Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2 50 8mm outside furnace WARNING Additional Propane Piping Requirements Have a licensed Propane gas de...

Страница 18: ...Box to alternate location and attach using two self tapping screws from bag 5 A wire tie may need to be cut for additional wire length 6 Apply two hole plugs from bag at left J Box location 7 Positio...

Страница 19: ...trical shorts of 24V wiring during installation service or maintenance may cause fuse to blow If fuse replacement is required use only a fuse of identical size 5 amp FUSE 25 24 98 Diagnostic Light Jum...

Страница 20: ...er is in the full heat or cool position Installation of locking type dampers is recommended in all branches or in individual ducts to balance system s air flows Non combustible flexible duct connector...

Страница 21: ...15 381 221 2 571 5 Subbase for Coil Box NAHH004SB 153 4 25 4 209 16 522 3 149 16 369 9 161 16 408 161 4 412 8 145 8 371 5 15 381 131 2 342 9 15 381 131 2 342 9 NAHH005SB 193 8 181 1 209 16 522 3 183...

Страница 22: ...e return air plenum above the furnace A filter rack is supplied with each furnace See Figure 17 Use either filter type Washable high velocity filters are based on a maximum air flow rating of 600 FPM...

Страница 23: ...d pull straight down at side of blower Pull out through right door opening 4 Vacuum clean or wash with warm water and dry thoroughly be fore replacing NOTE If filters are only suitable for heating app...

Страница 24: ...rol Remove manometer connection from manifold pressure tap and replace plug in gas valve 7 Check for leaks at plug Typical Gas Control Valve Figure 19 Regulator Adjustment Under Cap Inlet Pressure Tap...

Страница 25: ...in accordance with the Manufacturer s instructions and all applicable codes and requirements or in the absence of local codes the applicable national codes WARNING MANIFOLD PRESSURE AND ORIFICE SIZE F...

Страница 26: ...e burner compartment 2 Disconnect gas line from gas control valve so manifold can be removed 3 Disconnect wiring at gas control valve Be sure to note the proper location of all electrical wiring befor...

Страница 27: ...ply and return air registers as close to furnace as possible avoiding direct radiant heat from heat exchangers 2 Operate furnace for 10 minutes with all the registers and duct dampers open by using a...

Страница 28: ...he continuous fan option This connection is intended for the low speed motor tap and has a lower contact rating 8 amps than the heat and cool taps When the low speed blower lead is connected to this t...

Страница 29: ...continuously while there are no other blower demands from furnace control Fan demands from furnace control for heat cool or G will override hard wired speed tap NOTE 3 EAC is NOT active for hard wired...

Страница 30: ...c Codes See Figure 25 OFF 24VAC or 115VAC is off fuse is open Heartbeat Normal operation or no previous Diagnostic Code ON SOLID Soft Lockout Furnace Control Error 1 hr delay If code repeats immediate...

Страница 31: ...ubject to change without notice Save This Manual For Future Reference Downflow Models 8DNL050B12B2 8DNL075B12B2 8DNL075F16B2 8DNL100F14B2 8DNL100L20B2 8DNL125L20B2 Denotes Brand International Comfort...

Страница 32: ...han 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC Limits Controls Thermal Sensor oF oC Limit Control 300 149 See Parts List 300 149 See Parts List 300 149 See Par...

Страница 33: ...Liters per second Filter required for each return air inlet Airflow performance includes 1 25 4mm washable 600 FPM 3 0 m s max filter media See Table for bellyband location on motor 8DNL100F14 1 Exter...

Страница 34: ...441 01 2314 06 Specifications are subject to change without notice 33 Wiring Diagram 8DNL...

Страница 35: ...njury or property damage Consult a qualified installer service agency local gas supplier or your distributor or branch for information or assistance The qualified installer or agency must use only fac...

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