GAH S40/65 Скачать руководство пользователя

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CONTENTS

1 USER INFORMA

1 USER INFORMATION

TION

2 OPERA

2 OPERATOR CONTROLS

TOR CONTROLS

3 BOILER OPERA

3 BOILER OPERATION

TION

4 INST

4 INSTALLA

ALLA

ALLATION GENERAL

TION GENERAL

5 INST

5 INSTALLA

ALLA

ALLATION

TION

6 INST

6 INSTALLA

ALLA

ALLATION

TION

7 OIL SUPPL

7 OIL SUPPLYYYYY

8 CONVENTIONAL FL

8 CONVENTIONAL FLUE

9 BALANCED FL

9 BALANCED FLUE

10 COMMISSIONING

11 SERVICING

12 F

12 FAUL

AUL

AULT FINDING

T FINDING

13 TECHNICAL

INFORMA

INFORMATION

TION

APPENDIX

CONTENTS

CONTENTS
Section 1 User Information

Section 1 User Information

1-1 Installer ---------------------------------------------------------- 2

1-2 Householders Information --------------------------------------- 2

1-3 Service History -------------------------------------------------- 2

1-4 Boilers covered by this manual ---------------------------------- 3

Section 2 Operator Contr

Section 2 Operator Controls

ols

2-1 Control Panel - Select and Combistream ------------------------ 4

2-2 Control Panel - Option ------------------------------------------- 6

2-3 Combi Thermostatic Mixing valve ------------------------------- 7

2-4 Combi &Expansion Relief --------------------------------------- 7

Section 3 Boiler Operation

3-1 Switching the Boiler ON ----------------------------------------- 8

3-2 Switching the Boiler OFF ---------------------------------------- 8

3-3 Burner ‘Lockout’ ------------------------------------------------- 8

3-4 Care of the Boiler ------------------------------------------------ 9
Section 4 Installation General

Section 4 Installation General

4-1 Compliance --------------------------------------------------- 10

4-2 Siting and Positioning the Boiler ------------------------------ 10
Section 5 Installation

Section 5 Installation

5-1 Select and Option Internal Floor Standing --------------------- 11

5-2 Select Internal Wall Mounted ---------------------------------- 12

5-3 Select External Wall Mounted --------------------------------- 14

5-4 Select Free Standing External ---------------------------------- 16

5-5 Option Floor Standing System Boiler - ------------------------ 18
Section 6 Installation Combistr

Section 6 Installation Combistr

Section 6 Installation Combistream and Combi 65

eam and Combi 65

6-1 Combistream System and Combi 65 -------------------------- 21

6-2 Combistream System and Combi 65 Components ------------ 23

6-3 Combistream and Cobi 65 Connections to the Boiler ---------- 26

Section 7 Oil Supply

7-1 Oil Storage Tanks ---------------------------------------------- 28

7-2 Oil System----------------------------------------------------- 28

7-3 Oil Supply System --------------------------------------------- 29

Section 8 Conventional Flue

8-1 Conventional Flue --------------------------------------------- 31
Section 9 Balanced Flue

Section 9 Balanced Flue

9-1 Balanced Flue Selection --------------------------------------- 32

9-3 Burner Air Supply---------------------------------------------- 34

Section 10 Commissioning

10-1 Commissioning Checks --------------------------------------- 35

10-2 Extra Procedures for System Boilers --------------------------- 36

10-3 Extra Procedures for Combi Boilers ---------------------------- 36

10-4 Combustion Tests --------------------------------------------- 37

10-5 Handing Over -------------------------------------------------- 37

Section 11 Servicing

11-1 Routine Service ------------------------------------------------ 38

11-2 Extra Procedure for System Boilers ---------------------------- 38

11-3 Extra Procedure for Combi Boilers ----------------------------- 39

11-4 Baffle Positions ------------------------------------------------ 39
Section 12 Fault Finding

Section 12 Fault Finding

12-1 Householders Fault Finding ----------------------------------- 41

12-2 Householders Fault Finding - System Boilers ----------------- 41

12-3 Householders Fault Finding - Combi Boilers ------------------ 41

12-4 Engineers Fault Finding --------------------------------------- 42

12-5 Engineers Fault Finding - System Boilers --------------------- 43

12-6 Engineers Fault Finding - Combistream Boilers --------------- 43

Section 13 TTTTTechnical Information

echnical Information

13-1 Boiler Specifications ------------------------------------------ 44

13-2 Boiler Output Options ------------------------------------------ 45

13-3 Burner Setting Data -------------------------------------------- 45

13-4 Burner Settings ------------------------------------------------ 47

13-5 Panel Wiring Diagrams ---------------------------------------- 49

13-6 Parts Supplied with Boiler ------------------------------------- 52

13-7 Boiler Dimensions --------------------------------------------- 54

13-8 Balanced Flue Dimensions ------------------------------------ 59

Appendix

AP1 Regulations ---------------------------------------------------- BC

COMBISTREAM

COMBI 65

Содержание S40/65

Страница 1: ...nstallation Section 5 Installation 5 1 Select and Option Internal Floor Standing 11 5 2 Select Internal Wall Mounted 12 5 3 Select External Wall Mounted 14 5 4 Select Free Standing External 16 5 5 Opt...

Страница 2: ...i v r e S e c i v r e S e c i v r e S e c i v r e S e c i v r e S e c i v r e S e c i v r e S 1 1 Installer 1 2 Householders Information 1 3 Service History Note The price of fuel has seasonal fluctu...

Страница 3: ...23 5 23 5 to 27 6 26 4 to 34 9 29 3 to 44 0 Combistream Combi 65I Combi 65E Model C40 65 Model C40 65E Btu hr x 1000 40 to 65 Btu hr x 1000 40 to 65 kW 11 7 to 19 1 kW 11 7 to 19 1 Select Wall Mounte...

Страница 4: ...ter Heating and Hot Water 80 C 2 Summer Hot Water only 65 C A setting below 60 C can on some heating systems induce corrosion and reduce the life of the Boiler 2 1 Control Panel Select Combistream and...

Страница 5: ...d Combistream Boilers Boilers fitted with Manual Reset High Limit Thermostats will not restart automatically after overheating has occurred The Limit Indicator Lamp is OFF when the Boiler is operating...

Страница 6: ...AL RESET 2 1 8 Hot Water High Limit Thermostat With Manual Reset A Hot Water High Limit Thermostat with an integral Manual Reset button is fitted to the Boiler When the Hot Water High Limit Thermostat...

Страница 7: ...ging to the rear of the Boiler In the event of the pressure within the heating system becoming too high the TPR valves will vent In the event of water steam being seen at the discharge pipe or Tundish...

Страница 8: ...To set Boiler for operation 3 1 1 Boiler Operation The Boiler Thermostat switches power to the Burner ON and OFF in response to the temperature of the water within the Heat Exchanger The Burner will...

Страница 9: ...equence After 15 seconds the Burner should fire normally If the Burner does not fire the lockout symptoms will persist and the Burner control box Reset button will again glow 4 Wait at least 45 second...

Страница 10: ...5 Sound levels in small rooms may appear more intrusive than the same sound pressure in a larger room 6 Some building materials can tend to amplify the sound from Wall Mounted Boilers using battens t...

Страница 11: ...n either side on the top of the Boiler heat exchanger see fig 5 1c The mains electricity supply preferably from a spur switched and fused 5 amp socket should enter the Boiler casing through one of the...

Страница 12: ...ll for oil pipes fire check valve and electric cable 7 Remove panel and accurately drill required holes and fit 3 rawl bolts into holes R 8 Remove required knockouts K from back panel For top entry fl...

Страница 13: ...eferably from a spur switched and fused 5 amp should enter the Boiler casing through one of the holes or knockouts provided see fig 5 2c The Burner is supplied with a 4 wire cable and plug The plug fi...

Страница 14: ...can be wall mounted at ground level however the following conditions must be considered 1 A terminal guard must be fitted not supplied 2 A 50mm free air space must be provided under the Boiler 3 The...

Страница 15: ...te Before removing main case study the Burner position and the Boiler wall position and decide on the best oil pipe configuration see Section 5 3 6 and Section 7 K x 2 R R R K R 3 HOLES DRILL 12 FOR R...

Страница 16: ...coming pipes should enter the Boiler through the cut outs provided in the bottom panel as shown 5 4 3 Base Details See fig 5 4b The Base must be level impervious to kerosene and non combustible Pipes...

Страница 17: ...FF VALVE FILTER SUPPLIED WITH BOILER SEE SECTION 13 Fig 5 4c Recommended Two Pipe Oil Connection 1 2 4 3 1 OIL SUPPLY 2 ELECTRICAL SUPPLY 3 FLOW AND RETURN PIPES FULLY INSULATED 4 RAWL BOLTS FOR BOILE...

Страница 18: ...FLOW RETURN OPTIONAL EXTRA PUMP ON RETURN FOR LARGER SYSTEMS COLD MAINS FEED 7 5 1 PUMP 2 PRESSURE GAUGE 3 PRESSURE RELIEF VALVE 4 PRESSURE VENT 5 EXPANSION VESSEL 6 AIR VENT 7 FILLING LOOP Note No o...

Страница 19: ...s OS100 150 20 litres for maximum system expansion of 18 litres The expansion vessel supplied is suitable for systems with a static head of up to 5 metres If the static head is greater than 5 metres t...

Страница 20: ...essel should be set at 0 5 Bar below the cold fill pressure This should be done prior to filling the system using a conventional car tyre gauge and pump IMPORTANT The pressure of the expansion vessel...

Страница 21: ...WAY MOTORISED VALVE 6 HEATING SYSTEM EXPANSION VESSEL 7 HOT WATER SYSTEM EXPANSION VESSEL 9 MIXING VALVE 8 BOILER BURNER 6 1 2 The Combistream System BYPASS MAINS SUPPLY OUTSIDE TAP DOUBLE CHECK VALVE...

Страница 22: ...ided for the Boiler when it is sited in a garage or outhouse when it is sited in a garage or outhouse when it is sited in a garage or outhouse when it is sited in a garage or outhouse when it is sited...

Страница 23: ...ll pressure it means that the system requires topping up 6 2 3 Pump The pump is a standard 3 speed central heating circulating pump which pumps the heated water from the Boiler through the heating sys...

Страница 24: ...cylinder A 15mm bypass pipe with an isolating valve is fitted in the event of the plate heat exchanger becoming blocked e g excessive scale then the valve can be opened and hot water will still be pr...

Страница 25: ...ball that is visible through the yellow bowl of the unit when this ball reaches the bottom of the cartridge it indicates that the cartridge should be replaced The Cleanstream unit should be fitted to...

Страница 26: ...ion G3 specific details of Tundish installation e z i s t e l t u o e v l a V o t e p i p e g r a h c s i d f o e z i s m u m i n i M h s i d n u T 1 D1 D1 D1 D1 D e p i p e g r a h c s i d f o e z i...

Страница 27: ...to move 6 3 4 Connecting the Control Panel Combi Boilers are despatched with the Control Panel fitted The phials of the two heating thermostats are inserted vertically into the pockets situated on eit...

Страница 28: ...orage Tanks 7 1 1 Size and Siting of Tank The size and site of the tank should be chosen to be least obtrusive with consideration to the following 1 Access for fuel delivery vehicles 2 Distance of tan...

Страница 29: ...tem 7 3 1 Single Pipe System Tank Above Burner Where installations have the bottom of the tank above the Oil Burner a single pipe system can be used see fig 7 3a Fig 7 3a Typical Single Pipe Oil Syste...

Страница 30: ...OUTLET PLASTIC TANK ALSO SUITABLE SEE 7 1 2 BOTTOM OUTLET STEEL TANK ALSO SUITABLE SEE 7 1 3 LIFT 1M UP TO 4 0M TIGERLOOP 1 MAY BE ABOVE BURNER 2 MUST BE POSITIONED OUTSIDE BUILDING 3 MUST BE INSTALL...

Страница 31: ...Typical Conventional Flue with Brick Chimney CONVENTIONAL FLUE 100mm 4 ADAPTOR TEST POINT AIR DUCT TO BURNER FL FL FL FL FLOOR STANDING OOR STANDING OOR STANDING OOR STANDING OOR STANDING not 190 240...

Страница 32: ...Flat Roof Flashings packed separately 160 to 350 LLR100 160 to 350 150 LLE EXS EXT EXL LLR075 100 B A Extensions Kit 590 to 790 B A 590 to 790 150 LLE Extensions LLR075 LLE075 100 Kit LLR100 EXS100 E...

Страница 33: ...ternal or external corner 300 600 G Above ground or balcony level 300 H From a surface or a boundary facing the terminal 600 J From a terminal facing the terminal 1200 K Vertically from a terminal on...

Страница 34: ...Compartments 9 3 2 Burner Air Duct All Floor Standing Boilers are supplied with an adaptor and flexible air duct fitted for conventional flue connection For balanced flue applications the conventiona...

Страница 35: ...es are found This will damage the Burner pump 10 1 2 Two Pipe Oil Supply System Check that a non return valve is fitted in the suction line refer to fig 7 3d page 30 The return pipe should have an ant...

Страница 36: ...nd terracotta pot has been used and that the draught stabiliser is working freely if fitted Check that the flexible air duct is correctly fitted from the adaptor to the Burner Check that the test poin...

Страница 37: ...Test holes are provided for all flues Check the smoke reading with the Boiler up to temperature and then measure the CO and flue gas temperature Reducing air into the Burner decreases the flue gas tem...

Страница 38: ...size for output required see 13 3 2 In very dusty conditions the fan and photocell may need cleaning Flexible oil lines should be carefully inspected It is recommended that flexibles are renewed every...

Страница 39: ...storted the Boiler efficiency will be drastically reduced Baffles should be removed cleaned and replaced during routine servicing Care should be taken when replacing baffles to ensure that they are co...

Страница 40: ...0 80 O60 80 O60 80 O60 80 O60 80 O60 80 S80 95 S80 95 S80 95 S80 95 S80 95 O80 95 O80 95 O80 95 O80 95 O80 95 S90 120 S90 120 S90 120 S90 120 S90 120 O90 120 O90 120 O90 120 O90 120 O90 120 S140 190 S...

Страница 41: ...t r e w o p k c e h C 3 s e Y l a m r o N g n i k r o w r e l i o B e h t s I r o g n i l b b u b g n i k a m t u b e s i o n g n i l g r u g s e Y t l u a F m e t s y s e h t n i r i a s i e r e h t...

Страница 42: ...r o t s i s e r o t o h p k c e h C 1 e d a r g t c e r r o c f o d n a t n e i c i f f u s s i y l p p u s l e u f k c e h C 2 t n e s e r p s i r e t a w o n d n a r e n r u B o t w o l f e e r f h...

Страница 43: ...e c a l p e R 3 k c e h C r e e n i g n E n o i t u l o S e l b i s s o P t i m i l h g i h t a r e l i o B C 3 9 t a s r u c c o t i m i l e p i p w o l f r e l i o B f o e r u t a r e p m e t e h t...

Страница 44: ...n a n a n a n a n g n i c i v r e s t n o r F t n o r F d n a p o t g n i c i v r e s a n a n a n a n a n a n e s a b d e l o o c r e t a W e z i s e u l f d e c n a l a B m m 5 7 m m 5 7 m m 5 7 m m...

Страница 45: ...1 x a M 13 3 Burner Setting Data The following Burner settings given for all Option Select and Wall Mounted Boilers are for Kerosene 28 Second Class C fuel For 35 Second Class D Gas Oil the following...

Страница 46: ...7 2 2 0 6 5 7 0 5 1 1 9 7 9 3 2 5 1 1 0 1 5 0 2 0 8 4 3 2 0 6 5 7 0 0 3 1 0 9 6 5 2 6 1 1 0 1 0 1 2 5 9 0 8 S 5 9 0 8 S 5 9 0 8 S 5 9 0 8 S 5 9 0 8 S 5 9 0 8 O 5 9 0 8 O 5 9 0 8 O 5 9 0 8 O 5 9 0 8 O...

Страница 47: ...en Note Always check electrodes settings after fitting nozzle Fig 13 4a Combustion Air Setting LOOSEN BOLT AND SLIDE ADJUSTMENT SPANNER SUPPLIED AIR NUMBER ON SCALE INDICATED BY THE END OF THE SLIDE 1...

Страница 48: ...TION 13 TION 13 13 4 5 Combustion Air Setting Max Series Burners Note The recommended settings for the combustion head and combustion air are shown on pages 45 46 Settings should not differ greatly fr...

Страница 49: ...RSE SHOE WASHER FITTED UNDER SCREW INLET Danfoss Type BFP 11 R3 RETURN PORT PLUGGED INLET PORT RETURN PORT Danfoss Type BFP 11 R3 SCREW FITTED WASHER REMOVED SINGLE PIPE OPERATION SINGLE PIPE OPERATIO...

Страница 50: ...EARTH GY LIVE BR EARTH YG NEUTRAL BL MAINS PLUG Live Neutral and Earth to be wired to plug Fig 13 5a Wiring Diagram for Floor Standing Select and Wall Mounted Internal Fig 13 5b Wiring Diagram for Op...

Страница 51: ...G BEFORE REMO UG BEFORE REMO UG BEFORE REMO UG BEFORE REMOVING VING VING VING VING PANEL CO PANEL CO PANEL CO PANEL CO PANEL COVER VER VER VER VER Notes PERMANENT LIVE Required for frost protection OV...

Страница 52: ...ILER PUMP ROOM THERMOSTAT 1 R 1 2 3 4 5 6 7 8 9 10 11 12 R R EARTH STUD 2 N HTG 1 FROM TIME CLOCK YG Fig 13 5d Combistream and Combi 65 Internal Wiring Diagram Time Clock Connections 1 Hot Water ON 2...

Страница 53: ...Spare 2 Neutral 5 Earth 6 Time Clock Timed Heating REMO EMO EMO EMO EMOVE MAINS PL VE MAINS PL VE MAINS PL VE MAINS PL VE MAINS PLUG BEFORE UG BEFORE UG BEFORE UG BEFORE UG BEFORE REMO REMO REMO REMO...

Страница 54: ...iler 13 6 1 SELECT and OPTION Floor Standing 1 2 3 5 6 7 4 8 Fig 13 6b Wall Mounted m e t I t r a P s e t o N 1 e s o H d e t n u o m l l a w t s o m s a d e i l p p u s e r a s e s o h 2 m e t s y s...

Страница 55: ...r e n n a p S s g n i t t e s r i a d n a p m u p r e n r u B g n i t s u j d a r o F 7 r e n n a p S x o B e l z z o n r e n r u B g n i c a l p e r d n a g n i v o m e r r o F 8 p o o L g n i l l i...

Страница 56: ...P O N O I T P O N O I T P O N O I T P O 5 6 0 4 O 5 6 0 4 O 5 6 0 4 O 5 6 0 4 O 5 6 0 4 O 0 8 0 6 O 0 8 0 6 O 0 8 0 6 O 0 8 0 6 O 0 8 0 6 O 5 9 0 8 O 5 9 0 8 O 5 9 0 8 O 5 9 0 8 O 5 9 0 8 O 0 2 1 0 9...

Страница 57: ...awl Bolts K Knockouts for Electric Oil Pipes FULLY PUMPED SYSTEMS ONLY ALL DIMENSIONS ARE NOMINAL Fig 13 7b Thermecon Boilers Overall Dimensions INTERNAL L E D O M L E D O M L E D O M L E D O M L E D...

Страница 58: ...N 13 TION 13 TION 13 13 7 3 W40 50E W50 80E EXTERNAL Fig 13 7c Thermecon Boilers Overall Dimensions EXTERNAL FULLY PUMPED SYSTEMS ONLY ALL DIMENSIONS ARE NOMINAL L E D O M L E D O M L E D O M L E D O...

Страница 59: ...oles 12 for M10 Rawl Bolts 320 PLAN ON BASE Base must be level impervious to kerosene and non flammable 38 50 144 147 43 222 390 2 Slots 14 wide 2 Slots 25 wide SUGGESTED PIPE CONNECTION L E D O M L E...

Страница 60: ...m HEATING RETURN 1 BSP F F L F F L Right Side Left Side 135 F F L Rear Thermecon 700 F F L 20 20 HOT WATER FLOW 22mm COLD FEED TO BOILER 22mm HEATING FLOW 1 BSP HEATING RETURN 1 BSP Front HOT WATER TP...

Страница 61: ...TER TPR 15mm 705 45 HEATING TPR DISCHARGE 15mm Fig 13 7f Thermecon Boilers Overall Dimensions Combi 65 External FULLY PUMPED SYSTEMS ONLY ALL DIMENSIONS ARE NOMINAL E 5 6 I B M O C E 5 6 I B M O C E 5...

Страница 62: ...t i W S V n o i t c e S R L H t i K d r a d n a t S S L H t i K d r a d n a t S 0 2 1 0 9 5 9 0 8 0 8 0 6 5 6 0 4 5 7 0 C B V 5 7 0 R L H 5 7 0 C B V 5 7 0 R L H 5 7 0 C B V 5 7 0 R L H 5 7 0 C B V 5...

Страница 63: ...r Balanced Flue Dimensions SELECT OPTION RANGE SELECT SHOWN l e d o M t e l t u O e d i S e u l F A B C D t i K d r a d n a t S a r t x e 1 h t i W n o i s n e t x E 0 0 3 s n o i s n e t x E e l b a...

Страница 64: ...V t u o h t i W S V n o i t c e S 0 2 1 0 9 5 9 0 8 0 8 0 6 5 6 0 4 5 7 0 B C V 5 7 0 L T V 5 7 0 B C V 5 7 0 L T V 5 7 0 B C V 5 7 0 L T V 5 7 0 B C V 5 7 0 L T V 5 7 0 B C V 5 7 0 L T V 5 7 5 2 1 0...

Страница 65: ...T TO LENGTH TELESCOPIC EXTENSIONS AVAILABLE 300MM FLUES CANNOT BE CUT TO LENGTH r a e R r o e d i S A B t i K R L H t i K S L H n o i s n e t x e o n h t i W I 0 5 0 4 W I 0 8 0 5 W 5 7 0 R L H 5 7 0...

Страница 66: ...ENGTH Terminal Section VTL Length 1120 Extra Extensions FLUE BRACKETS SCREWS 88 615 A 300mm SCREWS 300mm EXS 075 Extension included 125 200 B PITCHED ROOF l a n r e t n I d e t n u o M l l a W A 0 0 3...

Страница 67: ...5 7 0 S X E 5 7 0 R L H 5 7 0 S X E 5 7 0 R L H 5 7 0 S X E 5 7 0 R L H 5 7 0 S X E 5 7 0 R L H 5 7 0 S X E 5 7 0 R L H 5 7 0 S V 5 7 0 S V 5 7 0 S V 5 7 0 S V 5 7 0 S V 0 9 7 1 o t 0 9 1 1 m m 0 0 6...

Страница 68: ...ms where there is an Extractor Fan the following Building Regulations apply Part F F F F F England and Wales also recommended in Northern Ireland Part K K K K K Scotland The Control of Pollution Oil R...

Страница 69: ...o damage caused by cuts and abrasions 3 Skin rashes oil Acne Immediately seek medical attention for any rash wart or sore developing on any part of the body particularly on the scrotum 4 As far as pos...

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