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Fuji Electric FE ZSS, Инструкция по эксплуатации

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INZ-TN1ZSS-E

 

- i -

 

 

PREFACE 

 
We thank you very much for purchasing Fuji Electric’s cross-stack laser gas analyzer (Type: ZSS). 
 

•

 

First read this instruction manual carefully until an adequate understanding is acquired.   
Then proceed to installation, operation and maintenance of the laser gas analyzer. Improper 
handling may result in an accident or a failure. 

•

 

The specifications of the laser gas analyzer may be changed without prior notice for further 
product improvement. 

•

 

Modification of the laser gas analyzer is strictly prohibited unless a written approval is obtained 
from the manufacturer. We will not be responsible for any accident attributable to such remod-
eling without permission. If it becomes necessary to modify the laser gas analyzer, contact the 
manufacturer in advance. 

•

 

This instruction manual shall be stored by the person who actually uses the laser gas analyzer. 

•

 

After reading the manual, be sure to keep it at a place easy to access. 

•

 

This instruction manual should be delivered to the end user without fail. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Manufacturer:   

Fuji Electric Instrumentation Co., Ltd. 

Type:   

Described in nameplate on main frame 

Date of manufacture:  Described in nameplate on main frame 
Product nationality:  Japan 

 
 

 

 

©

Fuji Electric Systems Co., Ltd. 2007

 

Request 

 

 

Issued in November, 2007 

 

 

 

 

 

 

 

 

•

  Transcription of a part or the whole of this manual without 

permission is prohibited. 

•

  The contents of this manual are subject to change without 

prior notice.

 

 

 

 

Содержание FE ZSS

Страница 1: ...Instruction Manual INZ TN1ZSS E CROSS STACK LASER GAS ANALYZER TYPE ZSS...

Страница 2: ...ible for any accident attributable to such remod eling without permission If it becomes necessary to modify the laser gas analyzer contact the manufacturer in advance This instruction manual shall be...

Страница 3: ...p over drop electric shocks fire or malfunction of the unit Ask professional services or your dealer for installation transportation reinstallation and associated piping and wiring work Improper insta...

Страница 4: ...result Be sure to use the instrument within the specified rating range Be sure to turn off the power before performing wiring work Be sure to use a 600V IV ground wire 2 mm or larger in diameter with...

Страница 5: ...because they are different from normal starting or shut down Otherwise adequate performance will not be provided Further more an accident or fault may be caused Do not allow water to go into the gas...

Страница 6: ...lic ac cessories And never touch the instrument with a wet hand to avoid elec tric shocks If the fuse is blown eliminate the cause and then replace it with the one of the same capacity and type as bef...

Страница 7: ...vi INZ TN1ZSS E Label positions OUTPUT DC TYPE POWER AC100 240V 50 60Hz 70VA Fuji Electric Systems Co Ltd Made in Japan SER NO MFD CROSS STACK LASER GAS ANALYZER Receiver box Transmitter box...

Страница 8: ...INZ TN1ZSS E vii LASER GAS ANALYZER ZSS OUTPUT DC TYPE POWER AC100 240V 50 60Hz 70VA Fuji Electric Systems Co Ltd Made in Japan SER NO MFD CROSS STACK LASER GAS ANALYZER Control unit...

Страница 9: ...en an optional optical axis adjusting tool laser pointer is not used 17 4 8 Piping system diagram 18 4 9 Assembly of receiver unit and transmitter unit 18 4 10 Wiring connection 19 4 10 1 Connecting R...

Страница 10: ...y lock 51 6 5 5 Setting of backlight OFF 52 6 5 6 Time setting 53 6 6 Display AO setting 54 6 6 1 Setting of instantaneous average value 54 6 6 2 Wet dry setting 55 6 6 3 Setting of range switching 55...

Страница 11: ...dling of product and operating precautions First read this instruction manual carefully and then make a plan for periodic inspection to perform appro priate maintenance management To maintain the long...

Страница 12: ...ndard accessories No Product name Quantity No Product name Quantity 1 Control unit 1 1 Bolt 1 8 16 2 Receiver box 1 2 Nut 1 8 16 3 Transmitter box 1 3 Spring washer 1 8 16 4 Angle adjustment unit 2 4...

Страница 13: ...INZ TN1ZSS E 3...

Страница 14: ...th bell and spigot joint for B8 6 6 Air purge inlet Receiver unit Transmitter unit 10 Control unit fixed fixture 4 Angle adjustment unit 7 Mounting flange Flange pipe to mount stack outside product JI...

Страница 15: ...n 2mm Use it according to the length of the stack 6 Air purge inlet Inlet for feeding instrumentation air It is required to prevent lens conden sation eliminate attached dust and prevent the pipe from...

Страница 16: ...has the same terminal allocation as the product you received 1 Input output terminal 1 External power supply terminal 1 100 to 240V AC 50 60Hz L 2 100 to 240V AC 50 60Hz N L N 1 2 3 3 FG AO terminal 1...

Страница 17: ...Transmission 26 DO7 15 DO2 27 DO8 16 DO2 Analyzer faulty 28 DO8 Power OFF 17 DO3 29 Unassigned 18 DO3 On Hold Under Calibration 30 Unassigned 19 DO4 31 Unassigned 20 DO4 Beyond the upper lower limits...

Страница 18: ...erminal 1 100 to 240V AC 50 60Hz L 2 100 to 240V AC 50 60Hz N L N 1 2 3 3 FG AO terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...

Страница 19: ...2 DO2 Analyzer faulty 32 DO8 Power OFF 13 DO3 33 DI1 14 DO3 On Hold Under Calibration 34 DI1 Remote average value reset option 15 DO4 35 DI2 16 DO4 Beyond the upper lower limits Component 1 36 DI2 Swi...

Страница 20: ...ure that the inside of the unit is free from ca ble chips and other foreign objects Otherwise it may cause fire accident or malfunction y For lifting the analyzer be sure to wear protective gloves Bar...

Страница 21: ...epending on measured gas temperature velocity pressure moisture or dust 11 Path inner lengths diameter 0 5 to 10m 12 Vibration 0 5G or less 0 2G or less for frequency 20 to 40Hz When the measured opti...

Страница 22: ...1500mm 3 Fig 4 1 1 When used in an enviroment with high dust reserve at least 50mm 2 When internal gas temperature is high reserve the distance of 250mm or more Note that ad justable angle range narro...

Страница 23: ...n flange A C C G ATAN A 0 087 Z Y 125 X Inner diameter of flange of receiver unit and transmitter unit Y Length of flange of receiver uit and transmitter unit Z Length of stack 2 Y 125 X q Fig 4 2 4 4...

Страница 24: ...calibration Note that if the power is OFF for a long time about 90 minutes of warm up time is necessary after power ON to perform zero calibration P 34 to 36 7 Record the light quantity value when zer...

Страница 25: ...g P 47 to 49 16 Set the analog output setting referring to 6 8 Selecting analog output Also set other parameters that are necessary P 62 4 6 Checking received light quantity 1 Remove the probe adjusti...

Страница 26: ...se at the same time If it is difficult to turn them slightly loosen the anchor nut first Fig 4 6 3 When you fasten B flange When angle is determined after adjustment in 1 or 2 turn them in the directi...

Страница 27: ...laser pointer and adjust the angle adjustment unit while referring to 4 7 1 How to operate the angle adjustment unit so that the pointer s light hits the center of the laser scope 5 When you have fini...

Страница 28: ...Prepare Receiver box or transmitter box and Hexagonal socket bolt as shown in the following fig ure Fig 4 11 When the O ring is not mounted to the receiver unit or the transmitter unit mount the O ri...

Страница 29: ...the transmitter unit are connected with the Receiver Transmitter cable Both ends of it are fitted with a female 16 pin connector waterproof type The connector has no polarity Fix the receiver transmi...

Страница 30: ...and the control unit are connected with the Cable between control unit and receiver unit Both ends of it are fitted with a female 10 pin connector waterproof type The connector has no polarity Perfor...

Страница 31: ...tput angle temporarily and adjust the light axis moving the receiver box similarly 1 Received light quantity might not increase to its maximum because of the influences from dust and moisture in the s...

Страница 32: ...hese boxes 4 13 Connecting to control unit 4 13 1 AC power connection AC power connecting terminal is positioned at the lower left of the control unit see Fig 4 4 Use the AC cable for which flame resi...

Страница 33: ...the influences by noise Wire the output contact and the contact input connecting cable with the wire diameter of 1 25mm After the AC power cable is connected put a power terminal cover on Do not inst...

Страница 34: ...ay the menu mode 4 Down key Used to move the cursor change the selected item and decrease numeral value 2 Escape key Used to return to a previous screen or cancel the setting in midway 5 Side key Used...

Страница 35: ...een measurable component alarm O2 conversion measurable component and exter nal input are displayed beginning at the top When more than five items are displayed switch the screen by key or key 2006 4...

Страница 36: ...riginal conversion on Display Output screen For the contents of O2 conversion refer to 5 3 1 3 O2 conversion concentration value 9 Analog input Displays the analog input value which was set at the AO...

Страница 37: ...ormed 2 Span Calibration Used when span calibration is performed 3 Alarm Log Displays the alarm occurred in the past 4 Alarm Setting Used for setting range of upper lower limit alarm or analog output...

Страница 38: ...arm occurred alarm contents recovery date and recov ery time from the left to right 5 3 1 7 Name functions 1 Alarm occurrence date Displays the date when device failure high gas temperature or alarm o...

Страница 39: ...larm Record Date Day Day Repair Alarm 04 01 11 23 Over H Limit 1 03 29 23 14 LD Temp Error 31 03 23 Select Delete HC HC 03 25 15 23 AI Under 28 13 28 Press 03 20 04 41 Low Air Purge Air 02 18 00 08 Hi...

Страница 40: ...h Gas Temp 20 09 44 Temp 01 12 11 22 Low Light Trans 27 08 11 HC All Delete 2006 4 1 12 00 00 Alarm Record Date Day Day Repair Alarm 04 01 11 23 Over H Limit 1 03 29 23 14 LD Temp Error 31 03 23 Selec...

Страница 41: ...8 High Gas Temp 20 09 44 Temp 01 12 11 22 Low Light Trans 27 08 11 HC All Delete 2006 4 1 12 00 00 Alarm Record Date Day Day Repair Alarm 04 01 11 23 Over H Limit 1 03 29 23 14 LD Temp Error 31 03 23...

Страница 42: ...nit and transmitter unit does not occur properly Break of wiring Wrong wiring of RS 432 terminal Poor contacts of the connector unit CPU board failure PD digital board failure High Gas Temp It is repo...

Страница 43: ...ue is less than the limit alarm of Range 1 Concentration less than the Range 1 limit is measured The actual path length is longer than the measured path length set at the Pa rameter Setting screen The...

Страница 44: ...able for cali bration 1 To be ordered separately Receiver transmitter cable 1 To be ordered separately Zero gas N2 1 To be ordered separately Pressure adjuster regulator 1 To be ordered separately Pip...

Страница 45: ...d receiver box and transmitter box using the hexagonal bolt 4 Provide the receiver transmitter cable for calibration or the cable between control unit and receiver unit for calibration 5 Wiring should...

Страница 46: ...Calibration screen 4 Point the to Component and press the key 5 Press the key or the key to select the measured gas component to be zero calibrated When there is only one component it is not necessary...

Страница 47: ...ration is taken 1 After zero calibration is carried out perform the span calibration 2 Stop the flow of zero gas and switch it to span calibration gas For HCl gas or NH3 gas use the dedi cated regulat...

Страница 48: ...rminal of the control unit read the temperature value on the Measurement screen and enter the value 13 Enter the value in Gas Press in the same manner of Gas Temp 14 See the value of Meas At the Span...

Страница 49: ...display alarm record for the measured concen tration Select OFF to invalidate Note When ON is selected High Low limit setting Analog Output Alarm Record cannot be set Point the to H Limit or L Limit b...

Страница 50: ...to H Limit to change the setting of H Limit value and point L Limit to change the set ting of the L Limit value Point the to H Limit to set the H limit value and point L Limit to set the L Limit value...

Страница 51: ...alog Output Range2 H Limit Alarm Record 50 00 30 00 10 00 00 00 Range1 Range2 Alarm Setting H Limit ON Range1 15 ppm Range2 ppm L Limit ppm ppm Hysteresis FS Analog Output Range2 H Limit Alarm Record...

Страница 52: ...the alarm value Analog Output Alarm Record cannot be set Select ON again The alarm output which is outside the range of High Low limit cannot be per formed for 10 minutes after turning on the power P...

Страница 53: ...ing value Point the to Hysteresis by the key or the key and press the key Change the numeric value by the key or the key and move the digit by the key Press the ENT key to make the hysteresis valid EN...

Страница 54: ...sis set from H Limit the alarm is turned OFF 6 4 Output hold Select Output Hold from the Menu screen and press the ENT key 2006 04 01 12 00 00 Menu Zero Calibration Alarm Log Display Output Password P...

Страница 55: ...the key or the key Press the ENT key to validate the setting ENT When No or Last Meas is selected cursor returns to the starting position When Pre set is selected numeric value is highlighted Change...

Страница 56: ...measurement value for which Last Meas is determined by the ENT key and the value calculated by O2 value When the O2 value is fixed it holds the value calculated by the fixed value Even if O2 analog i...

Страница 57: ...ated to average value output are set Items to be set are as follows Explanation of setting items Path Lengths Enters the optical path lengths Average Period Sets how many minutes the value is output a...

Страница 58: ...l not be properly displayed or output Enter the value in the millimeter Input range is from 500 to 15000mm Explanation of concentration output The analyzer is calculated and output as a standard of th...

Страница 59: ...uring that period Change the setting to reset the average value The value is reset when pressing the ENT key Averaging operation When the moving average time is set to 60 minutes Sampling cycle is onc...

Страница 60: ...e key Select the measurable component to be reset by the or the key When there is only one component the component is fixed Press the ENT key to reset the average value ENT Parameter Setting Date Time...

Страница 61: ...00 00 Menu Zero Calibration Alarm Log Display Output Password Parameter Setting Span Calibration Alarm Setting Output Hold AO Select Input Signal When the key lock is turned ON any screens except Para...

Страница 62: ...possible Point the to Disp Off by the or the key and press the key Turn it to ON by the or the key and press the ENT key ENT Change the numeric value by the key or the key and move the digits by the...

Страница 63: ...ng Date Time 07 04 11 09 10 22 Average Period 01 Min Reset Avg Gas Disp Off 09 Min Path lengths 01000 mm Key Lock OFF HC 2007 4 11 09 10 22 OFF Parameter Setting Date Time 07 01 01 00 00 00 Average Pe...

Страница 64: ...from the Menu screen and press the ENT key 2006 04 01 12 00 00 Menu Zero Calibration Alarm Log Display Output Password Parameter Setting Span Calibration Alarm Setting Output Hold AO Select Input Sig...

Страница 65: ...input its output signal 4 to 20mA DC output to the analog input of the control unit and set the range referring to 6 7 1 Setting of 4 to 20mA DC Input in case of gas temperature When the moisture mete...

Страница 66: ...NT Select Inst or Avg by the key or the key Press the ENT key to move the cur sor to Wet Dry setting ENT 2 0s or more Remote range input terminal Open Short circuit Range2 Range1 2 0s or more 2 0s 2 0...

Страница 67: ...vious setting even if the cursor is moved by the 5 key Display AOSetting Range1 0 50 0 ppm Range2 0 1000ppm Range Control Remote Inst Avg Dry cv 2007 4 1 12 00 00 Gas HC Avg Inst Wet Wet Dry Range1 0...

Страница 68: ...he ENT key 2006 04 01 12 00 00 Menu Zero Calibration Alarm Log Display Output Password Parameter Setting Span Calibration Alarm Setting Output Hold AO Select Input Signal ENT Analog Input GasPress kPa...

Страница 69: ...signal of the thermome ter Change the numeric value by the key or the key and move the digits by the key Press the ENT key to validate the set input value ENT Analog Input GasPress kPa Fixed Fixed 4mA...

Страница 70: ...12 00 00 Fixed Fixed Select H2O by the key or the key Press the key to move the cursor to Channel setting Analog Input GasPress kPa Fixed Fixed 4mA 20mA 00 00 00 00 10 00 Gas Temp 0027 0000 0500 vol...

Страница 71: ...r is not provided select No for channel setting When the channel setting 4 to 20mA DC input setting is performed in an environment without sensor input signal Analog input signal error alarm is output...

Страница 72: ...vol 020 0 000 0 100 0 Gas Flow m s 02 00 00 00 20 00 Air Purge kPa 000 0 100 0 005 0 Alarm 4mA 20mA Under 2007 4 1 12 00 00 Fixed Fixed Fixed Enter the pressure value corresponding to 4 20mA DC output...

Страница 73: ...also selectable Analog Output Analog Output No Analog Output 2007 4 1 12 00 00 No Select the analog terminal to be output by the or the key Press the key to move the cursor to Output Component setting...

Страница 74: ...en you perform maintenance by yourself add the items or mod ify intervals as required to suit the installation environment However do not extend the maintenance cycle of each maintenance item We do no...

Страница 75: ...two years 7 6 Light axis adjustment Refer to 4 7 Angle adjustment and 4 11 Adjustment of light quantity 7 7 When the device is not used for a long period If the device is attached to the stack without...

Страница 76: ...40Hz Yes Contact the manufacturer Counter measures should be taken such as altering the resonance frequency by changing the device length 8 Other Yes Contact the manufacturer 2 LD Failure alarm is occ...

Страница 77: ...alarm is occurred 1 Is the AI terminal connected to an external input device while the purge pressure is set to the channel setting in the Analog Input screen No Setting should be a fixed value or inp...

Страница 78: ...urge connection diameter RC1 4 tube 8 6 13 Box finish color Receiver Transmitter box gray Control unit cover blue Control unit case silver 14 Power supply Rated voltage 100 to 240V AC 10 Rated frequen...

Страница 79: ...connection error are occurred 4 On hold While AO output is held by the hold setting the values output off of which are held are the ones just before the holding or arbitrary set values Contact output...

Страница 80: ...ift 2 0 FS 6 months NH3 3 0 FS 6 months when range is 20ppm or less 4 Interference from other gas components 2 0 FS The gasses without absorption within the measuring wave length rage several tens pm...

Страница 81: ...5 0 1 A B A B J E 0 1 HCl NH3 ppm mg m3 0 to 10ppm 0 to 15ppm 0 to 20ppm 0 to 25ppm 0 to 50ppm 0 to 100ppm 0 to 200ppm 0 to 250ppm 0 to 500ppm 0 to 1000ppm JIS10K 50A JIS10K 100A PN50 PN10 ANS2 inch...

Страница 82: ...type Silicon packing A 2 For bellows ZZP ZSSTK7N3508P1 O ring 2 ZZP ZSSTK7N3505P8 Appendix 2 3 Calibration installation fixture list Option Parts name Quantity Type Cable between control unit and rece...

Страница 83: ...11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan http www fesys co jp eng Instrumentation Div International Sales Dept No 1 Fuji machi Hino city Tokyo 191 8502 Japan http www fic net jp eng Phone...

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