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-U

Installing Optional Equipment

Safety

Follow the safety rules below when carrying out all tasks described in the "Options" chap

ter.

WARNING!

Incorrect operation and incorrectly performed work can cause serious injury and

damage to property.

► All work listed in these Operating Instructions may only be performed by trained spe

cialist personnel.

► All functions described in these Operating Instructions may only be used by trained

specialist personnel.

► All work and functions specified must only be performed and used once these Operat

ing Instructions have been fully read and understood.

► All work and functions specified must only be performed once all of the Operating In

structions for the system components, in particular the safety rules, have been fully

read and understood.

WARNING!

Machines that start automatically can cause serious injury and damage to property.

► In addition to these Operating Instructions, observe the safety rules of the robot man

ufacturer and welding system manufacturer!

► For your personal safety, make sure that all protective measures have been taken in

the robot's operating area and remain in effect while you are in this area.

WARNING!

Danger of serious injuries caused by the robot arm.

► Ensure that no third parties are located in the operating area of the robot while any

work is taking place.

WARNING!

Risk of serious injuries due to mechanically moving parts and escaping com

pressed air.

Before beginning any work:

► Disconnect the torch body change station from the compressed air supply

► Disconnect the torch body change station from the power supply

► Disconnect the "Gas purging 16 bar" option on the wirefeeder from the compressed air

supply

► Ensure that all of these measures remain in place until all work is complete.

WARNING!

Work that is performed incorrectly can cause serious injury and damage to property.

Before beginning work:

► Switch the power switch on the power source to - O -

► Disconnect the power source from the grid

► Ensure that the power source remains disconnected from the grid until all work is com

plete

Содержание TXi TWIN

Страница 1: ...aper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0284 EA 004 30062020 Upright console TXi TWIN Wall mounted console TXi TWIN Operating Inst...

Страница 2: ...2...

Страница 3: ...ransport 17 Transport Equipment 17 Transport Instructions on the Packaging 17 Operating controls connections and mechanical components 18 Safety 18 Operating controls connections and mechanical compon...

Страница 4: ...m sequence 44 Safety 44 Speed Specifications for the Program Sequence 44 Program Sequence 45 Installing Optional Equipment 51 Safety 51 Installing the Torch body Rack 52 Installing the Wire Cutter 54...

Страница 5: ...ng to the operating company inefficient operation of the device All persons involved in the commissioning operation maintenance and servicing of the device must be suitably qualified have knowledge of...

Страница 6: ...F Relative humidity Up to 50 at 40 C 104 F Up to 90 at 20 C 68 F Ambient air free of dust acids corrosive gases or substances etc Altitude above sea level up to 2000 m 6561 ft 8 16 in Obligations of t...

Страница 7: ...that are hazardous to health noise exposure pos sible hazard due to mains current or welding current etc Provide suitable protective equipment or Construct suitable protective walls and curtains EMC D...

Страница 8: ...lt angle is 10 Special regulations apply in areas at risk of fire or explosion Follow the appropriate national and international regulations Use instructions and checks within the company to ensure th...

Страница 9: ...ations after repair care and maintenance at least every 12 months For the safety inspection follow the appropriate national and international standards and guidelines You can obtain more information a...

Страница 10: ...anges The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser If you have any suggestions for im provement or can point out any mi...

Страница 11: ...the sys tem availability and considerably reduces retooling costs Intended Use The device is intended exclusively for changing Fronius torch bodies The device is intended only for use in conjunction w...

Страница 12: ...4 100 539 Torch body coupling 44 0350 3985 Twin Single adapter MTB TPSi 44 0350 4117 optional Wire cutter V 44 0450 1027 Twin torch body MTB 2x500i 44 0350 5500 636 MTB 2x500i PA 30 L328 11 TX 44 0350...

Страница 13: ...s shown 1 Wirefeeding hose 2 Wirefeeder WF 30i Twin 3 Torch hosepack with torch body coupling and torch body MTB 2x500i W 4 Wire drum 5 Robot controller 6 Data cable 7 Data cable 8 Power source with c...

Страница 14: ...device 6 4 adjusting shims 1 mm 0 04 inch 7 4 adjusting shims 1 5 mm 0 06 inches Not shown these Operating Instructions Wall mounted Console Scope of Supply 1 Torch body change station incl 2 3 torch...

Страница 15: ...result in serious injury and damage to property WARNING Danger of serious injuries due to mechanically moving parts During mainte nance and servicing keep the device de energized and depressurized Do...

Страница 16: ...njury and damage to property WARNING Danger of serious injuries due to mechanically moving parts During mainte nance and servicing keep the device de energized and depressurized Do not use the functio...

Страница 17: ...ng or toppling devices can be deadly When transporting the device by counterbalanced lift truck or lift truck secure the de vice to prevent it from falling Do not turn brake or accelerate in a sudden...

Страница 18: ...onents of the upright console 1 Robacta TX pneumatic cover 2 Torch body racks 3 Dummy cover In preparation for the installation of an optional interface to connect to the robot controller 4 Standard I...

Страница 19: ...aning devices 13 I O connection for add on devices To connect the Fronius add on devices to the torch body change station Operating con trols connec tions and mechanical com ponents of the wall mounte...

Страница 20: ...dd on devices 9 Locking pin To manually open the pneumatic cover Pull out the pin the pneumatic cover can be opened To lock the cover in place rotate the pin 90 When closing the cover make sure the pi...

Страница 21: ...r a crash For new torch bodies IMPORTANT The tactile sensor is intended exclusively for automated operation The robot cell may only be entered for teaching by the user after conscious approval access...

Страница 22: ...nes starting automatically This can result in severe personal injury and damage to property The device must only be supplied with power using an emergency stop voltage circuit Pinassignmentof standard...

Страница 23: ...cta TX cover 16 O Valve second Robacta TX cover 17 I C act 3 signal 1 18 Reserve 19 I Wire sensor signal 20 O Move swiveling device to the left 21 O Move swiveling device to the right 22 I Swiveling d...

Страница 24: ...the torch body change station Signal Inputs on bus terminal Torch body sensor 1 E01 terminal 2 2 1408 Torch body sensor 2 E02 terminal 2 2 1408 Torch body sensor 3 E03 terminal 2 2 1408 Torch body se...

Страница 25: ...TX cover E24 terminal 2 4 1408 24 V GND Signal Outputs on bus terminal n c n c Clamp gas nozzle and cleaning motor on start cleaning A01 terminal 2 5 2408 Inject parting agent A02 terminal 2 5 2408 C...

Страница 26: ...optionally available Second Robacta TX cover is open 15 Valve first Robacta TX cover Signal is only optionally available Opens and closes the first Robacta TX cover 16 Valve second Robacta TX cover S...

Страница 27: ...clamping device and the cleaning motor Start cleaning signal on Robacta Reamer TC devices Activates the cleaning process 27 Gas nozzle free TC ready Signal is only available in conjunction with the R...

Страница 28: ...amer V Twin Cleaning motor at the top 35 Cut the wire electrode Signal is only available in conjunction with the Robacta Reamer V Twin and Ro bacta TC devices Activates the wire cutter 36 Reserve 37 R...

Страница 29: ...erstood WARNING Machines that start automatically can cause serious injury and damage to property In addition to these Operating Instructions observe the safety rules of the robot man ufacturer and we...

Страница 30: ...her level safety system in a secured area If this area has to be accessed for tooling or maintenance work ensure that The entire system is shut down for the duration of access to this area The system...

Страница 31: ...e that the compressed air supply line for the wirefeeder remains depressurized until installation and commissioning are completed WARNING Toppling or falling devices can be deadly Securely bolt the de...

Страница 32: ...ng on the surface different mounting materials may be required to mount the device These mounting materials are not part of the scope of supply for the device The installer is responsible for selectin...

Страница 33: ...ed air Before beginning any work disconnect the compressed air supply line for the torch body change station from the compressed air supply Ensure that the compressed air supply line remains depressur...

Страница 34: ...areas between the torch body coupling and torch body must always be free of oil grease and dust and be dry 1 2 Checking the function of the torch body cou pling IMPORTANT The locking balls of the torc...

Страница 35: ...E Always insert the torch body into the torch body coupling so that it is straight and until it reaches the stop 3 4 NOTE If the torch body can be correctly locked in the torch body coupling by hand t...

Страница 36: ...36 5 6 1 2 4 1 5...

Страница 37: ...n the robot programm ing aid represents the gas nozzle of the torch body the notch 1 points in the same direction that the gas nozzle would point if a torch body was locked in the torch body coupling...

Страница 38: ...programming aid as pictured below provisional position A maximum distance of 7 mm max 0 26 inch between the rear of the robot pro gramming aid and the torch body rack is permissible however it must a...

Страница 39: ...n the robot programming aid as pictured below end position There must no longer be a gap between the rear of the robot programming aid and the torch body rack and it must lie directly on the torch bod...

Страница 40: ...40 NOTE The following positions are not permissible 4 NOTE If additional robots are present set up the robots for all remaining torch body racks 0 5 0 5 0 0 0 5 1 7...

Страница 41: ...he torch body racks to be measured must be free Each torch body rack must be measured separately Process Replace tactile sensor manual or automated Position the tactile sensor approximately in the cen...

Страница 42: ...tal movement to the left until the large measuring probe touch es the left inside of the torch body rack Perform straight horizontal movement backwards until the large measuring probe touches the rear...

Страница 43: ...y from falling objects For example objects may fall due to unintended or unintentional decoupling or coupling errors Wear a protective helmet suitable for industrial applications in the operating area...

Страница 44: ...stem has been installed and commissioned correctly Speed Specifica tions for the Pro gram Sequence List of all speeds specified in the programming sequence in the respective units cm min m s ipm 1 000...

Страница 45: ...RXW RI WKH JDV QR OH 6WDUW 0RYH WR SRV 0RYH LQWR ZLUH FXWWHU 6SHHG LJK VSHHG PRGH 6HW XW ZLUH HOHFWURGH VLJQDO DLW VHFRQGV 0RYH WR SRV PP LQFK DERYH WKH ZLUH FXWWHU 6SHHG LJK VSHHG PRGH 6HW 6LJQDO YD...

Страница 46: ...SHHG FP PLQ LSP LQGLQJ WKH ZLUH HOHFWURGH 0RYH WR SRV PP LQ LQ IURQW RI WKH PLGGOH RI WKH WRUFK ERG UDFN 6SHHG LJK VSHHG PRGH 0RYH WR SRV 0RYH LQWR WRUFK ERG UDFN 6SHHG PD FP PLQ LSP DLW VHFRQGV 4XHU...

Страница 47: ...KDQJH WRUFK ERG VLJQDO DLW WKUHH VHFRQGV 4XHU 7RUFK ERG VHQVRU QHZ WRUFK ERG SUHVHQW 6WRS SURJUDP 7RUFK ERG FKDQJHRYHU HUURU 7UXH DOVH 0RYH WR SRV PP LQ DERYH WKH FHQWHU RI WKH WRUFK ERG WR EH SLFNHG...

Страница 48: ...UFK ERG 7HVWLQJ WKH ZLUH HOHFWURGH 0RYH WR SRV DSSUR PP LQ DGMDFHQW WR WKH ZLUH VHQVRU 6SHHG FP PLQ LSP 0RYH WR SRV 0 LUH HOHFWURGH GLUHFWO LQ IURQW RI WKH ZLUH VHQVRU 6SHHG FP PLQ LSP 4XHU LUH HOHFWU...

Страница 49: ...OHFWURGH HUURU 7UXH DOVH 0RYH WR SRV DSSUR PP LQ DGMDFHQW WR WKH ZLUH FXWWHU 6SHHG LJK VSHHG PRGH 0RYH WR SRV 0RYH LQWR ZLUH FXWWHU 6SHHG LJK VSHHG PRGH 6HW XW ZLUH HOHFWURGH VLJQDO DLW VHFRQGV 4XHU 6...

Страница 50: ...50 7HVWLQJ WKH ZLUH HOHFWURGH 4XHU 3RZHU VRXUFH UHDG 6WRS SURJUDP 7RUFK ERG FKDQJHRYHU HUURU 7UXH DOVH QG 5HVHW XW ZLUH HOHFWURGH VLJQDO...

Страница 51: ...the safety rules of the robot man ufacturer and welding system manufacturer For your personal safety make sure that all protective measures have been taken in the robot s operating area and remain in...

Страница 52: ...flying de bris and sharp components Always wear the following protective equipment when carrying out the work described below Safety glasses with side guards Gloves electrically insulating and heat pr...

Страница 53: ...53 EN US 5 6 7 8 NOTE Connect the torch body rack to the torch body change station as per the Circuit Di agram 1 2 5 3 30 Nm 1 2 6 7 8 1 30 Nm 2 3 9 10...

Страница 54: ...allation procedure for the wire cutter is described using the upright console as an example The installation procedure on the wall mounted console is the same 1 2 Installing the Ro bacta Reamer V Twin...

Страница 55: ...sing the lower threaded pin secure the coding ring tangentially Hexagon socket size 1 5 mm Cross section X X Screw in the second threaded pin until the coding ring is fixed as shown Hexagon socket siz...

Страница 56: ...rs For exam ple if data is only retrieved from one sensor a torch body with 2 or 3 screws may also be located in the rack NOTE When using the coding ring The sensor fitted as standard on the torch bod...

Страница 57: ...nsor detects the screw but not the coding ring without screw IMPORTANT The sensor must not touch the cylinder head screw Tighten the front jam nut size 19 mm tightening torque 5 Nm Tighten the rear ja...

Страница 58: ...safety rules of the robot man ufacturer and welding system manufacturer For your personal safety make sure that all protective measures have been taken in the robot s operating area and remain in eff...

Страница 59: ...t stop Cause The speed of the robot while picking up and depositing the torch body is too high Remedy Reduce the speed of the robot while picking up and depositing the torch body Cause Robot in incorr...

Страница 60: ...body rack must only be installed horizontally the gas nozzle of stored torch bodies must point downwards Cause Pneumatic or electrical control lines faulty Remedy Replace faulty control lines Cause To...

Страница 61: ...uctions observe the safety rules of the robot man ufacturer and welding system manufacturer For your personal safety make sure that all protective measures have been taken in the robot s operating are...

Страница 62: ...nspection Daily visual inspection is mandatory The interface between the torch body and the torch hosepack must be clean dry and free from grease and mechanical damage such as scratches or scoring If...

Страница 63: ...63 EN US Disposal Materials should be disposed of according to valid local and national regulations...

Страница 64: ...23 EMC device class O Dimensions l x w x h 662 5 x 348 2 x 835 5 mm 26 08 x 13 71 x 32 89 in Weight 43 5 kg 95 90 lbs Supply voltage 24 V DC Nominal pressure 6 bar 87 02 psi Standard I O Input 24 V D...

Страница 65: ...42 EU The product is intended exclusively for installation in machinery or partly completed machinery It therefore does not yet fully conform to all the requirements of the Machinery Directive It is n...

Страница 66: ...66...

Страница 67: ...67 EN US...

Страница 68: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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