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4

SAFETY RULES

GENERAL REMARKS

This welding machine has been made in accordance with the state of the art
and all recognised safety rules. Nevertheless,  incorrect operation or misuse
may still lead to danger for
- the life and well-being of the welder or of third parties,
- the welding machine and other tangible assets belonging to the owner/

operator,

- efficient working with the welding machine.

All persons involved in any way with starting up, operating, servicing and
maintaining the welding machine must
- be suitably qualified
- know about welding and
- follow exactly the instructions given in this manual.

Any malfunctions which might impair machine safety must be eliminated
immediately.

It’s your safety that’s at stake!

UTILISATION FOR INTENDED PURPOSE ONLY

The welding machine may only be used for jobs as defined by the “Intended
purpose” (see the section headed "Starting to use the welding machine").

Utilisation in accordance with the “Intended purpose” also comprises
- following all the instructions given in this manual
- performing all stipulated inspection and servicing work

OBLIGATIONS OF OWNER/OPERATOR

The owner/operator undertakes to ensure that the only persons allowed to
work with the welding machine are persons who
- are familiar with the basic regulations on workplace safety and accident

prevention and who have been instructed in how to operate the welding
machine

- have read and understood the sections on safety and the warnings

contained in this manual, and have confirmed as much with their signatures

Regular checks must be performed to ensure that personnel are still working
in a safety-conscious manner.

OBLIGATIONS OF PERSONNEL

Before starting work, all persons entrusted with carrying out work on the
welding machine shall undertake
- to observe the basic regulations on workplace safety and accident

prevention

- to read the sections on safety and the warnings contained in this manual,

and to sign to confirm that they have understood these

PERSONAL PROTECTIVE EQUIPMENT

For your personal safety, take the following precautions:
- Wear stout footwear that will also insulate even in wet conditions
- Protect your hands by wearing insulating gloves
- Protect your eyes from UV rays with a safety shield containing regulation

filter glass

- Only use suitable (i.e. flame-retardant) clothing
- Where high noise levels are encountered, use ear-protectors

Where other persons are nearby during welding, you must
- instruct them regarding the dangers,

- provide them with protective equipment and/or
- erect protective partitions or curtains.

HAZARDS FROM NOXIOUS GASES AND VAPOURS

- Extract all fumes and gases away from the workplace, using suitable

means.

- Ensure a sufficient supply of fresh air.
- Keep all solvent vapours well away from the arc radiation.

HAZARDS FROM FLYING SPARKS

- Move all combustible objects well away from the welding location.
- Welding must NEVER be performed on containers that have had gases,

fuels, mineral oils etc. stored in them. Even small traces of these
substances left in the containers are a major explosion hazard.

- Special regulations apply to rooms at risk from fire and/or explosion.

Observe all relevant national and international regulations.

HAZARDS FROM MAINS AND WELDING CURRENT

- An electric shock can be fatal. Every electric shock is hazardous to life.
- Magnetic fields generated by high amperages may impair the functioning

of vital electronic devices (e.g. heart pacemakers). Users of such devices
should consult their doctors before going anywhere near the welding
workplace.

- All welding cables must be firmly attached, undamaged and properly

insulated. Replace any loose connections and scorched cables immedi-
ately.

- Have the mains and the appliance supply leads checked regularly by a

qualified electrician to ensure that the PE conductor is functioning correctly.

- Before opening up the welding machine, make absolutely sure that this is

"dead". Discharge any components that may store an electrical charge.

- If work needs to be performed on any live parts, there must be a second

person on hand to switch of the machine at the main switch in an
emergency.

PARTICULAR DANGER SPOTS

- Do not put your fingers anywhere near the rotating toothed wheels of the

wirefeed drive.

- Special regulations apply to rooms at risk from fire and/or explosion.

Observe all relevant national and international regulations.

- Welding machines for use in spaces with increased electrical danger (e.g.

boilers) must be identified by the “S” (for safety) mark.

- Welding-joins to which special safety requirements apply must only be

carried out by specially trained welders.

- When hoisting the power source by crane, always attach the chains or

ropes to the hoisting lugs at as close an angle to the vertical as possible.
Before hoisting, remove the gas cylinder and the wirefeed unit.

- When hoisting the wirefeed unit by crane, always use an insulating

suspension arrangement.

INFORMAL SAFETY PRECAUTIONS

- The instruction manual must be kept at the welding-machine location at all

times.

- In addition to the instruction manual, copies of both the generally applicable

and the local accident prevention and environmental protection rules must
be kept on hand, and of course observed in practice.

- All the safety instructions and danger warnings on the welding machine

itself must be kept in a legible condition.

Содержание MAGIC WAVE 2000 FUZZY

Страница 1: ...ding rectifier Prim rgetakteter WIG Schwei gleichrichter Redresseur de soudage TIG hacheur primaire OPERATING INSTRUCTIONS SPARE PARTS LIST BEDIENUNGS ANLEITUNG ERSATZTEIL LISTE MODE D EMPLOI LISTE DE...

Страница 2: ...2...

Страница 3: ...Bestimmungen erfolgen Vor Inbetriebnahme unbedingt das Kapitel Sicherheitsvorschriften lesen INHALTSVERZEICHNIS Sehr geehrter Fronius Kunde 3 Sicherheitsvorschriften 4 Allgemeines 6 Ger teaufbau 6 Inb...

Страница 4: ...eh rschutzverwenden Befinden sich Personen in der N he so m ssen diese berdieGefahrenunterrichtet Schutzmittel zur Verf gung gestellt bzw Schutzw nde bzw Vorh nge aufgebaut werden GEFAHR DURCH SCH DLI...

Страница 5: ...d Betriebmittel VBG 15 33 49 Schwei en Schneiden und verwandte Arbeitsver fahren VDE0701 1 Instandsetzung nderungundPr fungelektrischerGer te allgemeineAnforderungen VDE0702 1 Wiederholungspr fungenan...

Страница 6: ...Digitales Voltmeter mit Istwert Anzeige Schutzart IP 23 WIG SCHWEISSEN ber hrungslose Z ndung durch elektronische Z ndhilfe HF der am Ger t vorgew hlte Zweitakt bzw Viertaktfunktionsab lauf wird ber...

Страница 7: ...n verursachen oder den Ausfall deren Systeme zur Folge haben Ferner k nnen bei WIG Schwei ungen in besiedelten Wohngebieten St run gen in elektronischen Telefonnetzen sowie im Rundfunk und Fernsehempf...

Страница 8: ...8 BESCHREIBUNG DER BEDIENUNGSELEMENTE Abb 5 Frontplatte Magic Wave 2000 Fuzzy Abb 5a Frontplatte Transtig 2000 HOLD HOLD...

Страница 9: ...spricht dem Minimumstrom Anwendung beralldort wodieHochfrequenzbeimZ nd vorgang St rungen nach au en verursacht Siehe Beschreibung ST RUNGSEINFL SSE NACH AUSSEN Seite 7 LED ANZEIGEF R4 TAKTBETRIEB 4 T...

Страница 10: ...Zyklus Start Gasvorstr mzeit Stromanstieg berUp Slope Gasnachstr mzeit Schwei ende Schwei enmiteinge stelltemAbsenkstrom Z ndendes Lichtbogensmit SuchlichtbogenstromIS Schwei enmiteinge stelltemHaupts...

Страница 11: ...pts chlich zum Heftschwei en verwendet in Programmebene EBENE VOREINSTELLUNGEN ___ Parameter WIG mu die Einstellung f r StS auf OFF stehen Funktionsablauf 1 Zur ckziehen und Halten der Brennertasterwi...

Страница 12: ...en Para meter durch Vordr cken der Brennertaste FAC Factory Aktivieren der von Fronius voreingestell ten Parameter durch Vordr cken der Brennertaste Bei Elektrode AC gilt die in Ebene 3 eingest Freque...

Страница 13: ...eingegeben schal tet Ger t wie in Pkt c beschrieben ab InbetriebnahmedesGer tesbeiaktiviertemCodeschlo Netzhauptschalter einschalten Am Display erscheint sofort die Aufforderung zur Codenummerneingabe...

Страница 14: ...r Fernregler mit der Stromquelle elektrisch verbunden Siehe Beschreibung der Bedienungselemente Sei te 12 Pkt FolgendeFernreglertypenstehenzurVerf gung 1 WIG und E Handfernregler AC TR53mc 2 E Hand un...

Страница 15: ...en Anwendungsbereich sind nur speziell gebaute Strom quellen verwendbar Beim Schwei vorgang werden kleinere Abschnitte der Schwei stelle schnell aufgeschmolzen und erstarren wieder schnell Der Nahtauf...

Страница 16: ...ie dazugeh rige LED Anzeige oder leuchtet Betriebsart Elektrode LED ist m glich Anzeige des Schwei strommittelwertes an A Display Keine Hold Funktion Der Z ndvorgang wird durch leichtes Auftreten auf...

Страница 17: ...en des Pedals bis zum Anschlag der Schwei strom den vorgew hlten Wert nicht ber schreiten Das hat einerseits den Vorteil da immer der gesamte Pedal weg f r den gew hlten Strombereich zur Verf gung ste...

Страница 18: ...m St rungsfall der automatische Punktierablauf von hand unterbrochen werden FERNREGLER TPmc Dieser Arbeitsplatzfernregler wird speziell f r die Elektroden hand und WIG DC Schwei ung verwendet Magnet z...

Страница 19: ...belst ndigspannungsf hrend wenn der Netzhauptschalter eingeschaltet ist die Betriebsart auf oder geschaltet ist und ber die Brennertaste Schwei start gegeben wurde Es ist darauf zu achten da das nicht...

Страница 20: ...tand bestehen Abb 27a Schutzblende schlie en Abb 27b Brennertaste bet tigen Lichtbogen z ndet ohne Werkst ckber hrung Brenner in Normallage bringen Abb 27c Vorteil Keine Elektroden und Werkst ckverunr...

Страница 21: ...en Abb 30 X1 X2 X3 X4 PFLEGE UND WARTUNG Die MAGIC WAVE 2000 Fuzzy bzw Transtig 2000 ben tigt unter normalen Arbeitsbedingungen ein Minimum an Pflege und War tung Die Beachtung einiger Punkte ist jedo...

Страница 22: ...S4A Verb zu Print TMS1A Verb zu Print BPS20A LED Anzeige VersorgungTreiber Wechselrichter LED Anzeige Versorgung Print Steckverbindung X1 Spannungsversorgung f r Print NMW20 von Netzelko VersorgungPri...

Страница 23: ...t schalters ca 10 Sek warten dann Schwei ung beginnen 3 KEINSCHWEISSSTROM Netzhauptschalter eingeschaltet Jeweilige Betriebszustands Led Anzeige leuchtet Digitalanzeigen u leuchten Led Anzeigen leucht...

Страница 24: ...REQUENZ HF ZU SCHWACH Sicherung F1 am TMS 1A defekt Sicherung erneuern 12 KEINEHOCHFREQUENZ HF Z ndgenerator defekt Ger t zum Service 14 FERNREGLERHATKEINE FUNKTION alle anderen Funktionen vorhan den...

Страница 25: ...1 ENGLISH OPERATING INSTRUCTIONS...

Страница 26: ...2...

Страница 27: ...Before you start using the machine you must read the section headed Safety rules TABLE OF CONTENTS Dear Fronius Customer 3 Safety rules 4 General details 6 Construction 6 Commissioning general detail...

Страница 28: ...s HAZARDS FROM NOXIOUS GASES AND VAPOURS Extract all fumes and gases away from the workplace using suitable means Ensure a sufficient supply of fresh air Keep all solvent vapours well away from the ar...

Страница 29: ...enance modificationandinspectionof weldingmachinesisavailablefromyourregionalornationalFroniusservice centre whowillbepleasedtoprovideyouwithacopyoftheWorkInstruction Safety Inspection of Welding Mach...

Страница 30: ...s monitored by thermostatic cut outs with an LED display Error Thermostatically controlled fan Primary over undervoltage monitoring device with LED display ensures optimum safety Error Machine is suit...

Страница 31: ...solid bodies diam 12 mm spray up to an angle of 60 to the vertical OPEN AIR OPERATION As indicated by its protection category IP23 the machine may be set up and operated in the open air However the b...

Страница 32: ...8 DESCRIPTION OF CONTROLS Fig 5 Front panel Magic Wave 2000 Fuzzy Fig 5a Frontpanel Transtig 2000 HOLD HOLD...

Страница 33: ...r pressing the torch trigger The short circuit current flowing when contact is made between the electrode and the workpiece corresponds to the minimum current Where to use contact ignition Whenever th...

Страница 34: ...e the torch trigger I E I H Start of cycle Gas pre flow time Current rise via up slope Gas post flow time End of welding Welding with pre set lowering current Arc ignition with start arc IS Welding wi...

Страница 35: ...52mc pedal remote control unit is being used the machine automatically switches over to the 2 step mode Special 2 step mode Variant I Activated from TIG torch trigger Mainly used for tack welding In...

Страница 36: ...ction selector switch switching the machine on at the same time As soon as 3 lines appear in the displays press the torch trigger once keeping the selector switch pressed P1 will appear on the ammeter...

Страница 37: ...code number on new machines this is set to 321 Use the main current IH dial to enter the digits from 0 9 Confirm each digit with selector switch until your 3 digit combination is complete To change t...

Страница 38: ...remote control units that can be used are ones designated mc Any other remote control units will not work TR 53mc A C REMOTE CONTROL UNIT Special workplace remote control unit for TIG AC welding with...

Страница 39: ...REQUENCY RANGE SWITCH Description of operating mode MANUAL regulation of pulse current I1 Connecting the remote control unit Link the connecting socket on the power source and the remote control unit...

Страница 40: ...Set desired operating mode with function selector switch The appropriate LED indicator or lights up operating mode electrode LED indicator is possible The mean welding current amperage is indicated o...

Страница 41: ...th the remote control cable Plug in the plug in connections the right way round and screw the coupling ring on as far as possible Functional description When the TR 52mc remote control pedal unit is c...

Страница 42: ...ot welding time 0 5 8 secs set on the dial elapses The current drops via the down slope dial to a minimum current value of 3A over the period of time set and then switches off The gas post flow time e...

Страница 43: ...0 0 5 10 0 A HOT START control dial only effective in the electrode ignition phase Advantages Improved ignition even with electrodes where ignition is normally more difficult Improved melting of the b...

Страница 44: ...the welding current with the torch trigger Arc ignites without touching the workpiece Move the torch into the normal position Fig 27c Advantage no contamination of either the electrode or the work pie...

Страница 45: ...remote control unit if required see description of remote control operation on p 14 Pre select welding current command value for main current IH is displayed on ammeter If using remote control unit se...

Страница 46: ...TMS1A board to BPS20A board LED indicator Supply to board X1 plug in connection power supply to NMW20 board frommainselectrolyticcapacitor Supply to primary power unit LED indicator Supply to primary...

Страница 47: ...en exceeded or fan is faulty alternate display of primary and secondary temperature i e t P t S Allow the machine to cool do not switch off check working of fan 6 ARC SOMETIMES BREAKS in AC TIG Mains...

Страница 48: ...parts or change the torch Ignition device ZMW 20 is faulty Call after sales service No shielding gas or not enough TC 1 MC AC DC module See Pt 8 above 11 HF IS TOO WEAK Fuse F1 on TMS 1A is defective...

Страница 49: ...1 FRAN AIS MODE D EMPLOI...

Страница 50: ...2...

Страница 51: ...la mise en service SOMMAIRE Cher client de Fronius 3 Consignes de s curit 4 Informations g n rales 6 Construction de l appareil 6 Mise en service informations g n rales 7 Caract ristiques techniques 7...

Страница 52: ...p es des moyens de protection ad quats si n cessaire pr voir des cloisons ou tentures de protection RISQUEPROVENANTDUD GAGEMENTDEVAPEURS ET GAZ DE NOCIFS Pr voirunsyst med aspirationad quatpour vacuer...

Страница 53: ...BG 4 5 Installations lectriques et mat riel lectrique VBG 15 33 49 Soudure d coupage et op rations analogues VDE0701 1 R paration modificationetcontr led appareils lectriques exigencesg n rales VDE 07...

Страница 54: ...oudage volon t entre courant principal et courant de crat re final sans interrompre le processus de soudage Fig 1 Principe de la commande automatique s curit thermique Commande automatique s curit the...

Страница 55: ...ale UTILISATION EN PLEIN AIR Suivant son type de protection IP23 la soudeuse peut tre in stall e et op r e en plein air N anmoins il faut prot ger les parties lectriques incorpor es contre l effet dir...

Страница 56: ...8 DESCRIPTION DES L MENTS DE COMMANDE Fig 5 Plaque de front de la Magic Wave 2000 Fuzzy Fig 5a Plaque de front Transtig 2000 HOLD HOLD...

Страница 57: ...d amor age cause des perturbations l ext rieur voir description INFLUENCES PERTURBATRICES L EXTERIEUR page 7 INDICATION DEL DU MODE DE FONCTIONNEMENT 4 TEMPS Mode de fonctionnement 4 temps dans le mo...

Страница 58: ...gaz Augmentation de courant suivant Up Slope Diminution de courant suivant Down Slope Temps de postd bit de gaz Termination de soudage Courant de crat re final Amor age de l arc lectrique courant d a...

Страница 59: ...nterruption du soudage REGULATEUR DE COURANT PRINCIPAL IH courant de soudage r glage continu de courant de soudage dans la gamme de 3 ou 5 200A TIG ou 3 180A lectrode affichage DEL allum L amp rem tre...

Страница 60: ...faut l cher le s lecteur de mode de fonctionnement 1 2 Niveau 1 Appuyer sur le s lecteur de mode de fonctionne ment en m me temps il faut connecter l appareil Quand trois lignes sont affich es il faut...

Страница 61: ...ode Acc s au niveau de programme 2 comme d crit sous point 1 Entr e du num ro de code actuel de 3 chiffres avec appareil neuf 321 Entrer des chiffres entre 0 et 9 par le r gulateur de courant principa...

Страница 62: ...distance de pointage TIG C C TR51mc 5 Commande distance TIG p dale C A C C TR52mc Attention D sormais on ne pourra utiliser que des t l commandes avec la d signation mc Toutes les autres t l commandes...

Страница 63: ...ommence d j apr s avoir l ch la g chette du pistolet en Up Slope Comme on peut voir dans fig 16 le courant dans la phase de diminution est aussi puls Fig 14 COMMANDE DISTANCE TIG PULSE TR 50mc Etant d...

Страница 64: ...et la prise de la commande distance de pulsations moyennant le c ble de commande distance Pour la liaison de la commande distance de pulsations prise de connexion avec la commande distance p dale pri...

Страница 65: ...es de fixation jusqu l arr t Description fonctionnelle Lors de la connexion de la commande distance p dale TR 52mc l installation commute automatiquement fonction nement 2 temps R gler le mode de serv...

Страница 66: ...tolet le d roulement automatique de pointage peut tre interrompu manuellement en cas de d faut COMMANDE DISTANCE TPmc Cette commande distance du poste de travail est utilis e sp cialement pour le soud...

Страница 67: ...cher les connexions enfichables du bon c t et visser les collerettes de fixation jusqu l arr t Mettre le s lecteur de mode de fonctionnement dans la bonne position suivant le mode de fonctionnement vo...

Страница 68: ...te Brancher le c ble de masse dans la prise de courant et le verrouiller Relier le tuyau flexible de gaz de l installation avec le d tendeur de gaz Brancher la fiche de secteur Connecter l interrupteu...

Страница 69: ...on Lors du soudage manuel l lectrode enrob e avec la Magic Wave 2000 Fuzzy ou Transtig 2000 l lectrode en tungst ne de la torche mont e est toujours sous tension quand l interrupteur principal de mise...

Страница 70: ...Connexion enfichable X2 connexiondelaplaquette circuits imprim s TTS4A connexiondelaplaquette circuits imprim s TMS1A connexiondelaplaquette circuits imprim s BPS20A Affichage DEL 15V alimentation bl...

Страница 71: ...eil et le purger par de l air comprim sec voir entretien page 21 6 ARC S INTERROMPT DE TEMPS EN TEMPS avec soudage TIG CA Commutateur principal en position MARCHE voyantsDELcorrespondants du mode de s...

Страница 72: ...amor age ZMW20 Porter l appareil au service apr s vente Pas de gaz de protection ou quantit insuf fisante de gaz de protection tiroir TC1 MC CA CC Voir diagnostic de panne et rem des point 8 11 HAUTE...

Страница 73: ...ERSATZTEILLISTE SPARE PARTS LIST LISTE DE PI CES DE RECHANGE ud_fr_st_tb_00150 012000...

Страница 74: ...ista de pecas sobresselentes Lista dei Ricambi MW 2000 FUZZY 4 075 072 2 el_fr_st_wi_00128 011999 1 2 3 4 5 6 7 8 8 9 11 12 13 14 15 16 17 18 19 20 21 22 20 23 24 25 26 27 28 28 29 30 31 32 33 34 35 3...

Страница 75: ...41 0002 0025 28 THERMOELEMENT TP 592S 1 TP 592S 1 CPL TP 330 TP 592S 1 TP 330 43 0001 0600 29 GRUNDRAHMEN SW MW2000 FUZZY BASE FRAME SW MW2000 FUZZY CADRE DE BASE NOIR MW2000 FUZZ BE4 0750 0414 30 PLT...

Страница 76: ...sta de repuestos Lista de pecas sobresselentes Lista dei Ricambi TT 2000 4 075 073 2 el_fr_st_wi_00157 012000 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 18 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34...

Страница 77: ...G1 VANNE MAGNETIQUE GAZ 43 0013 0015 25 ZUGENTLASTUNG PVC PG13 5 SW TRACTION RELEASE PVC PG 13 5 ECROU FREIN PVC PG 13 5 42 0300 0648 26 KLEMMLEISTE 4 12 25 2EFDS TERMINAL STRIP BK 4 BORNIER BK 4 41 0...

Страница 78: ...0252 6 WIDPOT 2K2 10 ABW 1 RESISTOR 2K2 10 ABW 1 RESISTANCE 2K2 10 ABW 1 41 0001 0509 7 DREHKNOPF 31 schw 6mm ACHSE P TURNING KNOB D 31 BLACK 6MM P BOUTON TOURNANT NOIR 42 0406 0104 8 DREHKNOPF 16 sch...

Страница 79: ...UTON ROUGE 16 P 42 0406 0109 6 MUTTERABD 16 rot P NUT COVER 16 RED CAPOT ECROU ROUGE 16 42 0406 0213 7 GRIFF SW TP3 HANDLE BLACK TP3 POIGNEE NOIRE TP3 BE2 0200 5381 8 ANBAUGEH USE BUCHSE STROMQU FR PL...

Страница 80: ...CK COMPL CREMAILLERE TR TM52 1 44 0750 0086 8 FEDERDRUCK 17 5 12 5 75 2 5 COMPRESSIVE SPRING 15 75 2 5 RESSORT DE COMPRESSION 42 0404 0033 9 KLEBEET TR52 MC ADHESIVE LABEL TR52MC ETIQUETTE ADHESIVE TR...

Страница 81: ...UTON TOURNANT NOIR 42 0406 0099 6 MUTTERABD 16 rot P NUT COVER 16 RED CAPOT ECROU ROUGE 16 42 0406 0213 7 DREHKNOPF 23 schw 6mm ACHSE P TURNING KNOB D 23 BLACK 6MM P BOUTON TOURNANT NOIR 42 0406 0102...

Страница 82: ...ACT AIGUILLE C1 CPC 43 0003 0486 6 WIDPOT 2K2 10 ABW 1 RESISTOR 2K2 10 ABW 1 RESISTANCE 2K2 10 ABW 1 41 0001 0509 7 DREHKNOPF 31 schw 6mm ACHSE P TURNING KNOB D 31 BLACK 6MM P BOUTON TOURNANT NOIR 42...

Страница 83: ...Browarskogo R NA Tel 38 0 44 94 62768 38 0 44 94 54170 Fax 38 0 44 94 62767 38 0 44 94 60600 E Mail fronius ukrpack net Fronius Schwei maschinen Vertrieb GmbH CoKG A 4600 Wels Buxbaumstra e 2 Tel 43 0...

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