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6

 

Blender Error Codes

 

Error 64: 

Mix Motor Peak Current Limit Exceeded

 

TRIGGER

: Mix Motor current exceeds 9.5 amps

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Ensure the display freezer is between 0

-

6°F.

 

A.

 

Perform the Squeeze Test. Using a chocolate milkshake,

 

squeeze the middle of the cup.  You should be able to squeeze a 

dime

-

size dent in the milkshake.

 

B.

 

Ensure the product is tempered (see the “Too Thick/Too Thin Shakes” section). 

 

3.

 

Run an Empty Cup Cycle (ECC) to ensure 50

-

55 mL of water is being dispensed into the cup.

 

A.

 

To perform an ECC, locate an empty f’real cup and place it in the Cup Holder.  Press and hold the “Regular” button for 25 
seconds.

 

4.

 

Open the front door and spin the Mix Motor Spindle by hand to ensure it spins freely.  If the spindle won’t turn or is difficult to 
turn, replace 

Mix Motor

 (Parts Manual: Mixer System).

 

5.

 

Remove the right side panels and locate the High Voltage Control Board (HVCB).  The board has a high voltage warning sticker. 

 

Warning

To work in the electronics bay, turn the blender off and disconnect the blender from the outlet.  There are dangerous 

voltages in this area that include a risk of electrocution.  

 

6.

 

Measure DC voltages for the Mix Motor on the HVCB at TB6.

 

A.

 

At rest: Red wire: 80 VDC, Black wire: 80 VDC 

 

B.

 

In operation: Red wire: 24 VDC, Black wire: 80 VDC

 

C.

 

If voltages are out of range, replace 

HVCB

 (Parts Manual: Control Boards, Upper)

 

7.

 

Measure the resistance through the Mix Motor wiring.  Resistance should be between 4

-

6 ohms. If out of range, replace 

Mix 

Motor

 (Parts Manual: Mixer System).

 

 

Error 65: 

Position Motor Peak Current Limit Exceeded

 

TRIGGER

: Position Motor current exceeds 9.5 amps

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Ensure the display freezer is between 0

-

6°F.

 

3.

 

Inspect all moving components of the Linear Motion System, checking for obstructions in the path of the Cup Holder.

 

4.

 

With the blender turned off, inspect the Position Motor functionality by lifting up on the bottom of the Cup Holder.

 

 If you are 

unable to raise the Cup Holder, replace 

Position Motor

 (Parts Manual: Heaters & Position Motor).

 

 

Error 66: 

Pump Motor Peak Current Limit Exceeded

 

TRIGGER

: Pump Motor current exceeds 9.5 amps

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Remove the right side panels and locate the High Voltage Control Board (HVCB).  The board has a high voltage warning sticker. 

 

Warning

To work in the electronics bay, turn the blender off and disconnect the blender from the outlet.  There are dangerous 

voltages in this area that include a risk of electrocution. 

 

3.

 

Ensure the wire harness from the Pump Motor is securely connected to the HVCB at TB5 on the right side of the board.  

 

4.

 

Check the fuse for the Pump Motor.  The fuse is located on the HVCB at F2 on the upper right side of the board.  If the fuse is 
blown, replace 

HVCB

 (Parts Manual: Control Boards, Upper).

 

 

 

5.

 

Measure DC voltages for Mix Motor on the HVCB at TB6.

 

A.

 

At rest: Red wire pin to ground: 82 VDC, Black wire pin to ground: 82 VDC 

 

B.

 

If voltages are out of range, replace 

HVCB

 (Parts Manual: Control Boards, Upper)

 

6.

 

Measure the resistance through the Pump Motor wiring. The resistance should be between 8

-

9 ohms.  If out of range, replace 

Water Pump Motor

 (Parts Manual: Water System).

 

7.

 

Ensure the Rotary Pump Head (RPH) spins freely with little resistance.

 

 

 

A.

 

Remove all blender panels and disconnect the metal band securing the RPH to the Water Pump Motor (back, bottom of 
blender).  Manually turn the shaft key on the RPH.

 

 Shaft should turn smoothly with little resistance.

 

 If the RPH is difficult 

to turn or won’t turn, replace 

Rotary Pump Head

 (Parts Manual: Water System).

 

 

Error 67: 

Time

-

Out Occurred During Blending

 

TRIGGER

: Any blend routine parameter exceeded

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Ensure that the Blending Components are assembled/functioning correctly and are tight.

 

3.

 

Ensure the display freezer is between 0

-

6°F.

 

4.

 

Run an Empty Cup Cycle (ECC) to ensure 50

-

55 mL of water is being dispensed into the cup.

 

A.

 

ECC: Locate an empty f’real cup and place it in the Cup Holder.  Press and hold the “Regular” button for 25 seconds.

 

Содержание FRLB4

Страница 1: ...1 Rev J Model FRLB4 Service Manual...

Страница 2: ...2...

Страница 3: ...completely HEY Please close the front door OOPS Something s in the way of the cup holder OOPS Wrong cup size HEY The product is not cold enough to be blended WE RE SO SORRY The blender needs to take a...

Страница 4: ...p Door to clean off any product build up around the blending chamber rim and gasket Be careful not to damage the gasket Panels Screens 4 2 Daily Blender Maintenance 1 2 Weekly Blender Maintenance Loca...

Страница 5: ...ht Arrow OK Recover Catastrophic Error Regular More Thick Initiate Manual Water Shot Rinse Less Thick Initiate Manual Scour Rinse Regular Initiate Manual Rotary Rinse More Thick Initiate Steam Cycle L...

Страница 6: ...ting up on the bottom of the Cup Holder If you are unable to raise the Cup Holder replace Position Motor Parts Manual Heaters Position Motor Error 66 Pump Motor Peak Current Limit Exceeded TRIGGER Pum...

Страница 7: ...ace Flip Up Door Shoe Parts Manual Switches Sensor Solenoid Lock Error 6B Home Sensor Malfunction During Blend TRIGGER Home sensor blocked or unblocked at the wrong carriage location 1 Reset the blend...

Страница 8: ...ns together for 7 seconds to soft reset the blender 2 Check the Scour Thermistor wires and connector The thermistor is located by removing the left right and rear panels The thermistor is located at b...

Страница 9: ...ly proceed to Step 10 7 Verify the BF Steamer Heater is heating properly A Verify wiring at the steamer tank is intact and correct B Check for continuity through steamer elements with a Multi Meter a...

Страница 10: ...wer c If water is not continuously spraying proceed to Step 6 6 Check that the amount of water dispensed is being accurately registered by the Flow Meter A Remove the Water Shot Hose from the blending...

Страница 11: ...tch the Count on Line J of the Status Screen If not replace Flow Meter Parts Manual Water System E If the amount of water in the cup matches the Count on Line J and is still 65mL and error returns ens...

Страница 12: ...buttons for 7 seconds until the Status Screen appears on the screen and locate Line E ScrTemp XXX A If the ScrTemp does not reach the Trigger temperatures above or by passes it for more than 1 minute...

Страница 13: ...The fuse is located on the LVCB at F1 If the fuse is blown replace LVCB Parts Manual Control Boards Lower 5 Measure DC voltages for the Position Motor on the LVCB at TB5 A At rest Red wire pin to grou...

Страница 14: ...re inside the chamber matches the ChmTemp a If the temperatures are the same ensure blender has the latest Firmware Version Press the Left Arrow OK buttons for 7 seconds until the Status Screen appear...

Страница 15: ...e Left Arrow OK buttons for 7 seconds until the Status Screen appears on the screen and locate Line J Count XXXX mL a If the amount in the cup is either less or more than what is on the Count XXXX mL...

Страница 16: ...the chamber Next remove the right side panel and locate the switch behind the metal tab on the front of the blender 4 Bring up the LVCBS Status Screen Press the Left Arrow OK buttons for 7 seconds un...

Страница 17: ...s between 0 6 F A Perform the Squeeze Test Using a chocolate milkshake squeeze the middle of the cup You should be able to squeeze a dime size dent in the milkshake B Ensure the product is tempered se...

Страница 18: ...he SBC is a Zotac ensure the USB connections are secure if they are and the issue remains replace with a V1 Single Board Computer Parts Manual Control Boards Lower B If the SBC is a Jetway NC98 2 fans...

Страница 19: ...e blender back on at the same time i If the fans start up and the blender boots up in a normal process remove the screwdriver re connect the SBC Reset connection and return the panels ii If the fans s...

Страница 20: ...ion Do not slam the door Slamming the door will damage the LCD touchscreen 2 If the door still won t close slowly close the front door and watch where the front door latch meets the blender frame If t...

Страница 21: ...shim the wedge out a Add another washer between the back of the LCD screen and Front Door Wedge on the bottom 2 corners This will add more pressure on the bottom of the Front Door Wedge and chamber op...

Страница 22: ...hould be able to squeeze a dime size dent in the milkshake ii If you can put a dent in the side of the shake during the squeeze test the product is ready to move into the front display freezer Blender...

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